CN219094760U - Ceramic part polishing and grinding material separation integrated machine - Google Patents
Ceramic part polishing and grinding material separation integrated machine Download PDFInfo
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- CN219094760U CN219094760U CN202223487775.5U CN202223487775U CN219094760U CN 219094760 U CN219094760 U CN 219094760U CN 202223487775 U CN202223487775 U CN 202223487775U CN 219094760 U CN219094760 U CN 219094760U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses a ceramic part polishing and grinding material separation integrated machine, which comprises: the device comprises a frame, a polishing device, a screening device and a circulating device; the polishing device comprises a polishing cylinder, wherein an accommodating cavity for accommodating products and abrasive materials is formed in the polishing cylinder, a feed inlet and a discharge outlet are formed in the polishing cylinder, and a polishing driving device is arranged below the polishing cylinder and drives the polishing cylinder to rotate; the screening device comprises a rotatable cylinder screen, and drop holes for separating abrasive materials are formed in the periphery of the cylinder screen; and the circulating device is connected with the polishing machine and the screening machine and used for transferring the abrasive separated from the screening device to the polishing device. The polishing device has the advantages that the polishing device, the screening device and the circulating device are arranged, so that the ceramic piece is polished, meanwhile, the internal abrasive can be automatically circulated to the polishing device, the mass continuous production is realized, the turnover and the transportation in the process are reduced, and the processing efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of grinding and polishing equipment, in particular to a ceramic part polishing and grinding material separation integrated machine.
Background
The technology of the PTC heating sheet comprises the steps of powder preparation, molding, sintering, grinding, aluminum spraying, pressure resistance testing and packaging, wherein after the ceramic is sintered, the thickness of each heating sheet is within a range of several wires in order to assemble the heating tube, and the PTC strip-shaped ceramic sheet is required to be ground on the surface by a double-sided grinding wheel, and four sides of each surface are changed into right angles after grinding. In the heater assembly process, the PTC piece is wrapped by insulating paper, the insulating paper is easy to puncture by the right-angle edges of four sides, and the phenomena of breakdown and the like occur when the heating pipe fitting is tested for insulation and pressure resistance, so that the PTC ceramic needs to be polished all around through silicon carbide after being subjected to surface grinding on two sides, and the four sides are ground into round corners.
The existing polishing process adopts the steps that PTC ceramics and silicon carbide are manually poured into a basin of a vibration grinding machine according to the weight ratio of 1:2, after a certain vibration time, the ceramics and grinding sheets are dug out together, a stainless steel sieve is poured into clean water, grinding materials leak out from the sieve and settle into water, the ceramics are filtered out and packaged, continuous production cannot be achieved when the existing process is large in batches, feeding and discharging of filter materials are heavy, manual operation is needed, labor intensity is high, and efficiency is low.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a ceramic part polishing and grinding material separation integrated machine which automatically polishes and separates products and grinding materials, recycles the grinding materials, realizes continuous production and improves processing efficiency.
Specifically, the utility model discloses a ceramic part polishing and grinding material separation integrated machine, which comprises: the device comprises a frame, a polishing device, a screening device and a circulating device;
the polishing device is arranged on the rack and comprises a polishing cylinder, a containing cavity for containing products and abrasive materials is formed in the polishing cylinder, a feed inlet and a discharge outlet are formed in the polishing cylinder, and a polishing driving device is arranged below the polishing cylinder and drives the polishing cylinder to rotate;
the screening device is arranged behind the polishing device and connected with the discharge hole, and comprises a rotatable cylinder screen, and the periphery of the cylinder screen is provided with falling holes for separating abrasive materials;
and the circulating device is connected with the polishing machine and the screening device and used for transferring the abrasive separated from the screening device to the polishing device.
Adopt above-mentioned technical scheme's beneficial lies in, through setting up burnishing device, screening plant and circulating device, realizes the burnishing and polishing of ceramic element, but inside abrasive material automatic cycle to burnishing device department simultaneously realizes large batch continuous production, reduces in-process turnover transport, improves machining efficiency.
Further, the polishing device further comprises a lifting device arranged below the polishing cylinder, the lifting device comprises a mounting plate, a rotating assembly and a lifting assembly, the polishing cylinder is mounted on the mounting plate, the rotating assembly is arranged below the mounting plate and close to one side of the discharge port, the lifting assembly is used for lifting one end of the mounting plate, and the lifting assembly is arranged on one side of the mounting plate close to the feed port.
The polishing device has the advantages that after polishing is completed by arranging the lifting device on a product in the polishing barrel, one end of the mounting plate is lifted by the lifting assembly, the rotating assembly is arranged at the other end of the mounting plate, and the mounting plate is lifted around the rotating assembly under the driving of the lifting assembly.
Further, screening plant's top is provided with spray set, spray set includes: the spray head is connected with the water tank through the connecting pipe, a water pump is arranged in the water tank, an opening is formed in the top of the water tank, the opening is arranged below the cylinder screen, and the spray head is arranged above the cylinder screen.
The polishing device has the advantages that the spraying device is used for cleaning polished products, the surfaces of the cleaned products are clean, the next process can be performed, and the cleaned water can be recycled.
Further, the cylindrical screen is disposed obliquely downward along the feeding direction.
The technical scheme has the advantages that the cylindrical screen is obliquely arranged, the abrasive falls from the falling holes on the cylindrical screen, and the polished product is automatically poured out from one side of the cylindrical screen, so that the automatic separation of the product and the abrasive is realized.
Further, the polishing driving device comprises a gear ring, a transmission shaft, a transmission gear and a motor, wherein the gear ring, the transmission shaft, the transmission gear and the motor are arranged on the periphery of the polishing cylinder, the transmission gear is arranged on the transmission shaft and meshed with the gear ring, and the motor drives the transmission gear to rotate.
The polishing device has the advantages that the motor drives the transmission gear to rotate, the transmission gear is meshed with the gear ring, the polishing barrel rotates, the internal abrasive and the product rotate, the product is polished in the polishing barrel, the motor is convenient to control the rotation speed and the rotation number of the polishing barrel, and the polishing degree of the product is further controlled.
Further, the circulation device includes: the sedimentation tank, the sedimentation tank sets up the below of cylinder screen, the below of sedimentation tank sets up the abrasive material export, the abrasive material export below is provided with the conveyer belt, the conveyer belt will the abrasive material transmission extremely polishing section of thick bamboo feed inlet.
The technical scheme has the advantages that the abrasive materials separated from the cylinder screen fall into the sedimentation tank, enter the conveyor belt after passing through the sedimentation tank, are conveyed to the polishing cylinder through the conveyor belt to be polished again, so that the abrasive materials are recycled, manual carrying is avoided, labor is saved, and processing efficiency is improved.
Further, the rotating assembly includes: the rotary shaft, mount pad, connecting plate, the mount pad sets up in the frame, the rotatable setting of rotation axis is in the mount pad, the connecting plate is connected the mounting panel with the rotation axis.
The technical scheme has the advantages that one end of the mounting plate is lifted under the drive of the lifting assembly through the arrangement of the rotating shaft, the other end of the mounting plate rotates around the rotating shaft, and the rotating shaft is arranged in the mounting seat and rotates in the mounting seat.
Further, the lifting assembly comprises a driving cylinder obliquely arranged on the frame, and the output end of the driving cylinder is hinged with the mounting plate.
The technical scheme has the advantages that the driving cylinder is arranged to drive the mounting plate, the structure is simple, the mounting plate is convenient to install, the outlet end of the driving cylinder is hinged with the mounting plate, the cylinder is enabled to be rotatable between the outlet end and the mounting plate, and the mounting plate is convenient to lift.
Further, the discharge port is a conical port, and the top end of the discharge port is contracted and extends into the cylinder screen.
The technical scheme has the advantages that the conical opening is convenient to pour out products and materials in the polishing cylinder, the products enter the cylinder screen, and meanwhile, the poured products cannot fall to the outer side of the cylinder screen.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a schematic view showing the structure of a polishing and grinding material separation integrated machine for ceramic parts according to the utility model
FIG. 2 is a schematic diagram showing the rear view structure of the polishing and grinding material separating integrated machine for ceramic parts according to the utility model
FIG. 3 is a schematic cross-sectional view of a polishing cylinder of the ceramic polishing and abrasive separating integrated machine of the utility model.
Wherein reference numerals are as follows:
a frame 1; a polishing device 2; a polishing cylinder 21; a feed port 22; a discharge port 23; a mounting plate 24; a driving cylinder 25; a screening device 3; a cylindrical screen 31; a circulation device 4; a settling tank 41; an abrasive outlet 42; a conveyor belt 43; a ring gear 51; a drive shaft 52; a transmission gear 53; a motor 54; a shower head 61; a connection pipe 62; a water tank 63; a rotation shaft 71; a mounting base 72; a connection plate 73; polyurethane 8; a feed member 9; a pushing cylinder 91; and a loading belt 92.
Detailed Description
The utility model is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1 to 3, the present utility model discloses a ceramic polishing and grinding material separating integrated machine, comprising: a frame 1, a polishing device 2, a screening device 3 and a circulating device 4;
the polishing device 2 is arranged on the frame 1 and comprises a polishing cylinder 21, a containing cavity for containing products and abrasive materials is formed in the polishing cylinder 21, a feed inlet 22 and a discharge outlet 23 are formed in the polishing cylinder 21, and a polishing driving device is arranged below the polishing cylinder 21 and drives the polishing cylinder 21 to rotate;
the screening device 3 is arranged behind the polishing device 2 and connected with the discharge hole 23, and comprises a rotatable cylindrical screen 31, wherein falling holes for separating abrasive materials are formed around the cylindrical screen 31, and a finished product box is placed at the outlet of the cylindrical screen 31 and used for receiving products;
and a circulation device 4 connecting the polishing machine and the sieving machine for transferring the abrasive separated from the sieving device 3 to the polishing device 2.
Adopt above-mentioned technical scheme's beneficial lies in, through setting up burnishing device 2, screening plant 3 and circulating device 4, realizes the burnishing and polishing of ceramic element, but inside abrasive material automatic cycle to burnishing device 2 departments simultaneously realize big batch production, reduce in-process turnover transport, improve machining efficiency.
In some embodiments, the polishing device 2 may adopt the following structural scheme, the polishing device 2 further includes a lifting device disposed below the polishing cylinder 21, the lifting device includes a mounting plate 24, a rotating assembly and a lifting assembly, the polishing cylinder 21 is mounted on the mounting plate 24, the rotating assembly is disposed below the mounting plate 24 and near a side of the discharge port 23, and the lifting assembly is used for lifting one end of the mounting plate 24 and is disposed on a side of the mounting plate 24 near the feed port 22.
The technical scheme has the advantages that after polishing is completed by arranging the lifting device on a product in the polishing cylinder 21, one end of the mounting plate 24 is lifted by the lifting assembly, the product and the abrasive in the polishing cylinder 21 are separated from each other in the cylindrical screen 31, the rotating assembly is arranged at the other end of the mounting plate 24, and the mounting plate 24 is lifted around the rotating assembly under the driving of the lifting assembly.
In some embodiments, the screening device 3 may adopt the following structural scheme, and a spraying device is disposed above the screening device 3, and the spraying device includes: the shower nozzle 61 pass through connecting pipe 62 with water tank 63 is connected, be provided with the water pump in the water tank 63, water tank 63 top is provided with the opening, the opening sets up the below of drum sieve 31, shower nozzle 61 sets up the top of drum sieve 31.
The technical scheme has the advantages that the spraying device is used for separating polished products and abrasive materials, the abrasive materials fall out of the falling holes, the products are primarily cleaned, and the products fall into the finished product box from the end parts of the cylindrical screen 31.
In some embodiments, the cylindrical screen 31 may be configured such that the cylindrical screen 31 is disposed obliquely downward in the feeding direction, and the same gear-motor rotating device as the polishing cylinder 21 is disposed on the cylindrical screen cylinder for rotation driving.
The technical scheme has the advantages that the cylindrical screen 31 is obliquely arranged, the abrasive falls from the falling holes on the cylindrical screen 31, and the polished product is automatically poured out from one side of the cylindrical screen 31, so that the automatic separation of the product and the abrasive is realized.
In some embodiments, the polishing driving device may adopt a structural scheme, the polishing driving device comprises a gear ring 51, a transmission shaft 52, a transmission gear 53 and a motor 54, the gear ring 51 is arranged around the polishing cylinder 21, the transmission gear 53 is arranged on the transmission shaft 52, the transmission gear 53 is meshed with the gear ring 51, the motor 54 drives the transmission gear 53 to rotate, and the motor 54 is mounted on the frame 1.
The technical scheme has the advantages that the motor 54 drives the transmission gear 53 to rotate, the transmission gear 53 is meshed with the gear ring 51, the polishing barrel 21 rotates, the internal grinding materials and the product rotate, the product is polished in the polishing barrel 21, the rotation speed and the rotation number of the polishing barrel 21 are conveniently controlled, and the polishing degree of the product is further controlled.
In some embodiments, the circulation device 4 may adopt the following structural scheme, and the circulation device 4 includes: the sedimentation tank 41, the sedimentation tank 41 sets up the below of drum screen 31, the below of sedimentation tank 41 sets up abrasive material export 42, is provided with the fine screen cloth of slope in the abrasive material export 42, be provided with conveyer belt 43 below the abrasive material export 42, conveyer belt 43 will the abrasive material transmission extremely polishing section of thick bamboo 21 feed inlet 22, abrasive material deposits at the sedimentation tank 41, and the water of blowout in the shower nozzle 61 overflows to the water tank 63 internal recycle below, and water flows to the water tank from the fine screen cloth in the while, and abrasive material falls into the conveyer belt from the abrasive material export 42 from the fine screen cloth landing. The technical scheme has the advantages that the abrasive materials separated from the cylindrical screen 31 fall into the sedimentation tank 41, enter the conveyor belt 43 after passing through the sedimentation tank 41, and are conveyed to the polishing cylinder 21 through the conveyor belt to be polished again, so that the abrasive materials are recycled, manual carrying is avoided, labor is saved, and machining efficiency is improved.
In some embodiments, the rotating assembly may adopt the following structural scheme, the rotating assembly includes: the rotary shaft 71, the mount pad 72, the connecting plate 73, the mount pad 72 sets up on the frame 1, the rotatable setting of rotation axis 71 is in the mount pad 72, be provided with the bearing in the mount pad 72, the rotation axis 71 sets up in the bearing, the connecting plate 73 connects mounting panel 24 with the rotation axis 71 one end of connecting plate 73 passes through the screw fixation at the lower surface of mounting panel 24, and the other end cover is established on rotation axis 71.
The advantage of the above technical solution is that by providing the rotation shaft 71, one end of the mounting plate 24 is lifted up by the drive of the lifting assembly, and the other end rotates around the rotation shaft 71, and the rotation shaft 71 is provided in the mounting seat 72 and rotates in the mounting seat 72.
In some embodiments, the lifting assembly may be configured such that the lifting assembly includes a driving cylinder 25 obliquely disposed on the frame 1, and an output end of the driving cylinder 25 is hinged to the mounting plate 24.
The technical scheme has the advantages that the driving cylinder 25 is arranged to drive the mounting plate 24, the structure is simple, the mounting is convenient, the outlet end of the driving cylinder 25 is hinged with the mounting plate 24, the cylinder outlet end is rotatable with the mounting plate 24, and the mounting plate 24 is convenient to lift.
In some embodiments, the discharge port 23 may be configured such that the discharge port 23 is a conical port, and the top end of the discharge port 23 is retracted and extended into the cylindrical screen 31.
The technical scheme has the advantages that the conical opening is convenient for pouring out the products and materials in the polishing cylinder 21 into the cylindrical screen 31, and meanwhile, the poured products cannot fall to the outer side of the cylindrical screen 31.
In some embodiments, the polishing cylinder 21 may adopt the following structural scheme, the inner wall of the polishing cylinder 21 is wrapped with polyurethane 8, and strip-shaped corrugations are arranged on the polyurethane 8, and the strip-shaped corrugations are spirally arranged.
The technical scheme has the advantages that polyurethane 8 is arranged on the inner wall of the polishing cylinder 21, so that damage to the inner wall of the polishing cylinder 21 caused by impact of products in the polishing process is prevented, meanwhile, the stirring effect of the products and the abrasive is improved by the aid of strip-shaped waves, and the strip-shaped waves can be discharged in a spiral manner during discharging.
In some embodiments, the polishing cylinder 21 may adopt the following structural scheme, the feed port 22 of the polishing cylinder 21 is provided with a feeding piece 9, one end of the feeding piece 9 extends into the feed port 22, the other end of the feeding piece 9 is hinged and fixed on the frame 1, the feeding piece 9 is provided with a feeding runner, and is arranged obliquely downwards towards the feed port 22, the feeding runner guides the abrasive and the product into the feed port 22, a pushing cylinder 91 is arranged below the feeding piece 9, the pushing cylinder 91 is vertically arranged, after the feeding is completed, the feeding piece 9 is pushed out from the feed port 22, the polishing cylinder 21 is not hindered from rotating, meanwhile, the feeding piece 9 is connected with a feeding belt 92, and the feeding belt 92 conveys the material to the position of the feeding piece 9.
During the working process, firstly, the product reaches the feeding part 9 through the feeding belt 92, the product enters the polishing cylinder 21 from the feeding part 9, then the polishing cylinder 21 rotates, the inside abrasive material polishes the product, sharp corners on the product are removed, the polishing is finished, the rotation is stopped, the driving cylinder 25 lifts one end of the polishing cylinder 21, the product and the abrasive material enter the cylindrical screen 31, then the spray head 61 sprays water, the cylindrical screen 31 rotates, the abrasive material and the water are obliquely arranged with the cylindrical screen 31, the abrasive material and the water fall into the sedimentation tank 41 from the falling holes of the cylindrical screen 31 to be separated, the polished product falls into the finished product box, the separated abrasive material enters the conveying belt 43 from the abrasive material outlet 42 of the sedimentation tank 41, the abrasive material is conveyed into the polishing cylinder 21 through the conveying belt 43, meanwhile, the unprocessed product enters the polishing cylinder 21 again to be polished, mass continuous production is realized, turnover transportation in the process is reduced, and the processing efficiency is improved.
It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the utility model.
Claims (9)
1. The utility model provides a ceramic part polishing abrasive separation all-in-one which characterized in that includes: a frame (1), a polishing device (2), a screening device (3) and a circulating device (4);
the polishing device (2) is arranged on the frame (1) and comprises a polishing cylinder (21), a containing cavity for containing products and abrasive materials is formed in the polishing cylinder (21), a feed port (22) and a discharge port (23) are formed in the polishing cylinder (21), and a polishing driving device is arranged below the polishing cylinder (21) and drives the polishing cylinder (21) to rotate;
the screening device is arranged behind the polishing device (2) and connected with the discharge hole (23), and comprises a rotatable cylindrical screen (31), and falling holes for separating abrasive materials are formed in the periphery of the cylindrical screen (31);
and a circulation device (4) connected with the polishing cylinder (21) and the sieving device for transferring the abrasive separated from the sieving device to the polishing device (2).
2. The ceramic part polishing and abrasive separation integrated machine according to claim 1, wherein the polishing device (2) further comprises a lifting device arranged below the polishing cylinder (21), the lifting device comprises a mounting plate (24), a rotating assembly and a lifting assembly, the polishing cylinder (21) is mounted on the mounting plate (24), the rotating assembly is arranged below the mounting plate (24) and near one side of the discharge port (23), and the lifting assembly is used for lifting one end of the mounting plate (24) and is arranged on one side of the mounting plate (24) near the feed port (22).
3. The ceramic part polishing and grinding material separation integrated machine according to claim 1, wherein a spraying device is arranged above the screening device, and the spraying device comprises: shower nozzle (61), connecting pipe (62) and water tank (63), shower nozzle (61) pass through connecting pipe (62) with water tank (63) are connected, be provided with the water pump in water tank (63), water tank (63) top is provided with the opening, the opening sets up the below of drum sieve (31), shower nozzle (61) set up the top of drum sieve (31).
4. The ceramic polishing and abrasive separating machine according to claim 1, wherein the cylindrical screen (31) is disposed obliquely downward in the feeding direction.
5. The ceramic polishing and abrasive separating integrated machine according to claim 2, wherein the polishing driving device comprises a gear ring (51) arranged around the polishing cylinder (21), a transmission shaft (52), a transmission gear (53) and a motor (54), the transmission gear (53) is arranged on the transmission shaft (52), the transmission gear (53) is meshed with the gear ring (51), and the motor (54) drives the transmission gear (53) to rotate.
6. The ceramic part polishing abrasive separation integrated machine according to claim 1, characterized in that the circulation device (4) comprises: the sedimentation tank (41), sedimentation tank (41) set up the below of drum screen (31), the below of sedimentation tank (41) sets up abrasive material export (42), abrasive material export (42) below is provided with conveyer belt (43), conveyer belt (43) are with abrasive material transmission extremely polishing section of thick bamboo (21) feed inlet (22).
7. The ceramic part polishing abrasive separation all-in-one machine according to claim 2, wherein the rotating assembly comprises: rotation axis (71), mount pad (72), connecting plate (73), mount pad (72) set up on frame (1), rotation axis (71) rotatable setting is in mount pad (72), connecting plate (73) connect mounting panel (24) with rotation axis (71).
8. The ceramic polishing and grinding material separation integrated machine according to claim 2, wherein the lifting assembly comprises a driving cylinder (25) obliquely arranged on the frame (1), and the output end of the driving cylinder (25) is hinged with the mounting plate (24).
9. The ceramic polishing and grinding material separation integrated machine according to claim 1, wherein the discharge port (23) is a conical port, and the top end of the discharge port (23) is contracted and extended into the cylindrical screen (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223487775.5U CN219094760U (en) | 2022-12-27 | 2022-12-27 | Ceramic part polishing and grinding material separation integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223487775.5U CN219094760U (en) | 2022-12-27 | 2022-12-27 | Ceramic part polishing and grinding material separation integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219094760U true CN219094760U (en) | 2023-05-30 |
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ID=86427000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223487775.5U Active CN219094760U (en) | 2022-12-27 | 2022-12-27 | Ceramic part polishing and grinding material separation integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219094760U (en) |
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2022
- 2022-12-27 CN CN202223487775.5U patent/CN219094760U/en active Active
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