CN219093214U

CN219093214U - Long shaft shaper

Info

Publication number: CN219093214U
Application number: CN202223149892.0U
Authority: CN
Inventors: 吴进
Original assignee: Wuxi Pinzheng Machinery Technology Co ltd
Current assignee: Wuxi Pinzheng Machinery Technology Co ltd
Priority date: 2022-11-24
Filing date: 2022-11-24
Publication date: 2023-05-30
Anticipated expiration: 2032-11-24

Abstract

The utility model relates to the technical field of long shaft shaping processing, in particular to a long shaft shaping machine which comprises a base, wherein a first side plate and a second side plate are respectively fixed on two sides of the top of the base, a first shaping device is arranged between the first side plate and the second side plate and comprises a first driving roller group, a second driving roller group and a shaping roller group, the shaping roller group is arranged at a position between the first driving roller group and the second driving roller group, a double station is arranged in the first shaping device, the tops of the first side plate and the second side plate are fixedly connected with a top plate, one end of the top plate extends outwards, a second shaping device is arranged on one side of the top of the base, which is positioned on the first shaping device, and comprises a lower die and an upper die, the lower die is fixed on the top of the base, and the upper die is suspended above the lower die.

Description

Long shaft shaper

Technical Field

The utility model relates to the technical field of long shaft shaping processing, in particular to a long shaft shaping machine.

Background

In the automobile part processing industry, long shaft part processing is an unavoidable processing item, such as various transmission shafts used on automobiles, all belong to the category of long shaft parts, during processing operation, the structural shapes of the long shafts sometimes generate deformation, under severe conditions, the long shaft parts can bend, under normal conditions, the concentricity of the front end and the rear end of the long shaft parts can have certain difference, and the problems can be remedied in any case, namely, the long shaft parts are shaped and corrected by using corresponding shaping machines, so that the long shaft parts reach standard size requirements.

Currently, chinese patent publication No. CN109092930a discloses a steel pipe shaping machine, it includes the supporting legs, the supporting legs top is equipped with the platform, the platform below sets up an electrical system, the platform top is equipped with first base and second base, first base and second base upper end are equipped with first cylinder and second cylinder respectively, first base and second base are fixed respectively and are provided with first die carrier and second die carrier, the pinch roller is installed on first die carrier top, be equipped with the center pin in the middle of the pinch roller, the revolving cylinder is installed at the pinch roller rear portion, a rotation adjusting device is installed on first die carrier side top, first die carrier side is equipped with first operating portion and first driving motor, be equipped with fixed subassembly on the second die carrier, second die carrier side is provided with second operating portion and second driving motor, platform right side top is equipped with a supporting seat, install laser range finder on the supporting seat, and the supporting seat sets up in the second base right side, this kind of shaping machine is easy to operate the use, high-efficient convenient, the steel pipe quality after the shaping is high, but, this kind of shaping machine only has simple shaping process, if not good, if the shaping is not ideal, and if need to put into equipment in order to carry out alone, can not handle with the final effect, after all can be handled alone, each time, the final effect is not handled.

Disclosure of Invention

In view of the foregoing, it is an object of the present utility model to provide a long-axis shaper capable of correcting and shaping long axes with unacceptable shapes in a production line.

The technical aim of the utility model is realized by the following technical scheme:

the utility model provides a major axis trimmer, includes the base, the both sides at base top are fixed with first curb plate and second curb plate respectively, be equipped with first shaping device between first curb plate and the second curb plate, first shaping device includes first drive roller group, second drive roller group, plastic roller group installs the position between first drive roller group and second drive roller group, be equipped with the duplex position in the first shaping device, the top fixedly connected with roof of first curb plate and second curb plate, the one end of roof extends to the outer end, the base top is located one side of first shaping device and is equipped with second shaping device, second shaping device includes bed die and cope mold, the bed die is fixed in the base top, the cope mold floats in the bed die top, first drive roller group, second drive roller group, plastic roller group are all rotated and are installed between first curb plate, second curb plate.

Further, the first driving roller group includes first driving roller and first driven roller, first driving roller installs in first driven roller top, the second driving roller group includes second driving roller and second driven roller, the second driving roller is installed in second driven roller top, the plastic roller group includes 5 upper end plastic rollers of group and 5 lower extreme plastic rollers of group, upper end plastic roller is parallel with first driving roller, second driving roller, lower extreme plastic roller is parallel with first driven roller, second driven roller, upper end plastic roller and lower extreme plastic roller respectively one-to-one cooperation work.

Further, one side of the first driving roller is fixed with a motor, the motor is arranged on one side of the first side plate, the other side of the first driving roller is fixed with a first control roller, one side of the second driving roller is fixed with a second control roller, a transition connection roller arranged on the outer side of the second side plate is arranged between the first control roller and the second control roller, and a belt is arranged among the first control roller, the transition connection roller and the second control roller.

Further, the second side plate surface is located the top of transition connection roller and is equipped with two sets of back shafts, the back shaft is installed between first curb plate and second curb plate to towards the outside protrusion of second curb plate, the back shaft rotates to be connected in first curb plate and second curb plate, the belt top is restricted by the back shaft restriction.

Further, a first shaping groove is formed in the left end between the bottom of the upper die and the top of the lower die, and a second shaping groove is formed in the right end between the bottom of the upper die and the top of the lower die.

Further, the top of last mould is equipped with the cylinder, cylinder fixed connection is in roof top, the cylinder bottom is connected with last mould, the top fixedly connected with reference column of last mould, the reference column runs through the roof and installs.

In summary, the utility model has the following beneficial effects:

according to the utility model, the two shaping systems are arranged, and the double stations are arranged, so that the processing efficiency is improved, the first shaping device arranged at the front end can primarily perform rough shaping processing on the long shaft part, the front end and the rear end of the long shaft part are gradually shaped into a coaxial structure, the second shaping device arranged at the rear end can further perform fine shaping on the long shaft part, the long shaft part is restored to a standard structure by die casting through the two dies, the shaping effect is integrally improved, and the defective product can be shaped into a qualified product.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application, illustrate and together with the description serve to explain the utility model, if necessary:

FIG. 1 is an oblique view of the present utility model;

FIG. 2 is a front view of the present utility model;

FIG. 3 is a side view of the present utility model;

fig. 4 is a schematic view of a first shaping device according to the present utility model.

In the figure, 1, a base; 2. a first side plate; 3. a second side plate; 4. a top plate; 5. a lower die; 6. an upper die; 7. a first driving roller; 8. a first driven roller; 9. a second driving roller; 10. a second driven roller; 11. a motor; 12. a first control roller; 13. a second control roller; 14. a transitional connecting roller; 15. a belt; 16. a support shaft; 17. a first shaping groove; 18. a second shaping groove; 19. a cylinder; 20. positioning columns; 21. an upper end shaping roller; 22. and a lower end shaping roller.

Detailed Description

The foregoing and other features, aspects and advantages of the present utility model will become more apparent from the following detailed description of the embodiments, which proceeds with reference to the accompanying figures 1-4. The following embodiments are described in detail with reference to the drawings.

Exemplary embodiments of the present utility model will be described below with reference to the accompanying drawings.

Example 1: the utility model provides a major axis trimmer, including base 1, the both sides at base 1 top are fixed with first curb plate 2 and second curb plate 3 respectively, the top fixedly connected with roof 4 of first curb plate 2 and second curb plate 3, be equipped with first shaping device between first curb plate 2 and the second curb plate 3, first shaping device includes 7 groups of first drive roller, 9 groups of second drive roller, shaping roller group, 7 groups of first drive roller, 9 groups of second drive roller, the equal rotation connection of shaping roller group is installed between first curb plate 2, second curb plate 3, shaping roller group installs the position between 7 groups of first drive roller and 9 groups of second drive roller, be equipped with the duplex position in the first shaping device, the major axis part of waiting to reshape can enter into inside the first shaping device from two stations simultaneously.

The first driving roller 7 group includes first driving roller 7 and first driven roller 8, and first driving roller 7 installs in first driven roller 8 top, and the second driving roller 9 group includes second driving roller 9 and second driven roller 10, and second driving roller 9 installs in second driven roller 10 top, and the plastic roller group includes 5 upper end plastic roller 21 of group and 5 lower extreme plastic roller 22 of group, and upper end plastic roller 21 is parallel with first driving roller 7, second driving roller 9, and lower extreme plastic roller 22 is parallel with first driven roller 8, second driven roller 10, and upper end plastic roller 21 and lower extreme plastic roller 22 respectively one-to-one cooperation work.

One side of the first driving roller 7 is fixed with a motor 11, the motor 11 is arranged on one surface of the first side plate 2, the other side of the first driving roller 7 is fixed with a first control roller 12, one side of the second driving roller 9 is fixed with a second control roller 13, a transition connection roller 14 arranged on the outer side of the second side plate 3 is arranged between the first control roller 12 and the second control roller 13, and a belt 15 is arranged among the first control roller 12, the transition connection roller 14 and the second control roller 13.

The surface of the second side plate 3 is positioned at the top of the transition connecting roller 14 and is provided with two groups of support shafts 16, the support shafts 16 are arranged between the first side plate 2 and the second side plate 3 and protrude towards the outer side of the second side plate 3, the support shafts 16 are rotatably connected with the first side plate 2 and the second side plate 3, and the upper part of the belt 15 is limited and restrained by the support shafts 16.

One end of the top plate 4 extends outwards, one side of the top of the base 1, which is located on the first shaping device, is provided with a second shaping device, the second shaping device comprises a lower die 5 and an upper die 6, the lower die 5 is fixed on the top of the base 1, the upper die 6 is suspended above the lower die 5, a first shaping groove 17 is formed in the left end between the bottom of the upper die 6 and the top of the lower die 5, and a second shaping groove 18 is formed in the right end between the bottom of the upper die 6 and the top of the lower die 5.

The top of the upper die 6 is provided with an air cylinder 19, the air cylinder 19 is fixedly connected to the top of the top plate 4, the bottom of the air cylinder 19 is connected with the upper die 6, the top of the upper die 6 is fixedly connected with a positioning column 20, and the positioning column 20 penetrates through the top plate 4 for installation.

In the embodiment of the utility model, if defective long shaft parts needing to be shaped appear in a production line, the long shaft parts can be simultaneously put into a double station of a first shaping device, equipment can simultaneously shape and process two long shaft parts, firstly, the long shaft parts need to be horizontally plugged into the two stations from between a first driving roller 7 and a first driven roller 8, the first driving roller 7 is influenced by a motor 11 to drive the long shaft parts to move forwards, in the moving process, the surfaces of the long shaft parts are all-around jointed between an upper shaping roller 21 and a lower shaping roller 22, the long shaft parts are continuously influenced by the extrusion of the upper shaping roller 21 and the lower shaping roller 22, the front-back concentricity of the long shaft parts is gradually positioned on the same horizontal line, when the long shaft part reaches the position between the second driving shaft and the second driven shaft, the second driving shaft and the second driven shaft continuously push the long shaft part to move forwards, the long shaft parts at the two ends respectively enter the position between the upper die 6 and the lower die 5 and respectively enter the position of the first shaping groove 17 and the second shaping groove 18, at the moment, the air cylinder 19 pushes the upper die 6 to descend, the upper die 6 is attached to the lower die 5 and then further shapes the long shaft part, when the upper die 6 is attached to the lower die 5, the motor 11 stops working, when the upper die 6 leaves the lower die 5, the motor 11 continues to work, the long shaft part continues to be conveyed forwards, and then the upper die 6 descends again and is matched with the lower die 5 to shape the long shaft part, so that the processing is repeatedly performed.

While the utility model has been described in connection with certain embodiments, it is not intended that the utility model be limited thereto; for those skilled in the art to which the present utility model pertains and the related art, on the premise of based on the technical scheme of the present utility model, the expansion, the operation method and the data replacement should all fall within the protection scope of the present utility model.

Claims

1. A long shaft shaper, comprising a base (1), characterized in that: the shaping device comprises a first driving roller (7) set, a second driving roller (9) set and a shaping roller set, wherein the shaping roller set is arranged at the position between the first driving roller (7) set and the second driving roller (9) set, a double station is arranged in the first shaping device, a top plate (4) is fixedly connected to the top of the first side plate (2) and the second side plate (3), one end of the top plate (4) extends to the outer end, one side of the base (1) top is provided with the second shaping device, the second shaping device comprises a lower die (5) and an upper die (6), the lower die (5) is fixed to the top of the base (1), the upper die (6) is suspended above the lower die (5), and the first driving roller (7) set, the second driving roller (9) set and the second side plate (3) are rotatably connected between the first side plate (3) and the second side plate (3).

2. A long axis shaper as set forth in claim 1 wherein: the first driving roller (7) group includes first driving roller (7) and first driven roller (8), first driving roller (7) are installed in first driven roller (8) top, second driving roller (9) group includes second driving roller (9) and second driven roller (10), second driving roller (9) are installed in second driven roller (10) top, the plastic roller group includes 5 upper end plastic roller (21) of group and 5 lower extreme plastic roller (22), upper end plastic roller (21) are parallel with first driving roller (7), second driven roller (9), lower extreme plastic roller (22) are parallel with first driven roller (8), second driven roller (10), upper end plastic roller (21) and lower extreme plastic roller (22) respectively one-to-one cooperation work.

3. A long axis shaper as set forth in claim 2 wherein: one side of first drive roller (7) is fixed with motor (11), one side at first curb plate (2) is installed to motor (11), the opposite side of first drive roller (7) is fixed with first control roller (12), one side of second drive roller (9) is fixed with second control roller (13), be equipped with between first control roller (12) and second control roller (13) and install transition roller (14) in the outside of second curb plate (3), install belt (15) between first control roller (12), transition roller (14) and second control roller (13).

4. A long axis shaper as set forth in claim 3, wherein: the surface of the second side plate (3) is provided with two groups of support shafts (16) at the top of the transition connecting roller (14), the support shafts (16) are arranged between the first side plate (2) and the second side plate (3) and protrude towards the outer side of the second side plate (3), the support shafts (16) are rotationally connected to the first side plate (2) and the second side plate (3), and the upper part of the belt (15) is limited and restrained by the support shafts (16).

5. A long axis shaper as set forth in claim 1 wherein: the left end between the bottom of the upper die (6) and the top of the lower die (5) is provided with a first shaping groove (17), and the right end between the bottom of the upper die (6) and the top of the lower die (5) is provided with a second shaping groove (18).

6. A long axis shaper as set forth in claim 5 wherein: the top of last mould (6) is equipped with cylinder (19), cylinder (19) fixed connection is in roof (4) top, cylinder (19) bottom is connected with last mould (6), the top fixedly connected with reference column (20) of last mould (6), reference column (20) run through roof (4) and install.