CN219079689U - Practical convenient vibration plating machine structure - Google Patents

Abstract

The utility model discloses a practical and convenient vibration plating machine structure, which relates to the technical field of vibration plating machines and comprises a vibration plating machine, wherein a stand is arranged below the vibration plating machine, a vibration plate connected with the vibration plating machine is arranged inside the stand, two sides of the vibration plate are fixed by adopting conductive nails, a cathode is arranged above the vibration plating machine, one side above the vibration plating machine is communicated with a rectifier, the other side above the vibration plating machine is communicated with a controller, a plating bath body and a vibration plating machine pipeline system are arranged inside the vibration plating machine, an inner bag is arranged inside the vibration plating machine, telescopic guide rods are fixedly connected below two sides of the inner wall of the inner bag, and semicircular sealing plates are fixedly connected relative to the two telescopic guide rods. The utility model adopts the manual control equipment to work and run, controls and modifies parameters such as temperature setting in a production line slot, voltage stabilization and current stabilization setting of a high-frequency switch power supply through an electric cabinet and a plurality of switches/buttons of the equipment.

Description

Practical convenient vibration plating machine structure

Technical Field

The utility model relates to the technical field of vibration plating machines, in particular to a practical and convenient vibration plating machine structure.

Background

The vibration plating machine is an electroplating mode that small parts are plated in the rotation and revolution processes of a vibration transmission shaft after being subjected to vibration action in a vibration screen, vibration electroplating is called vibration plating for short, and the vibration electroplating and vibration plating process is completed in the following way: the vibrating screen loading part is immersed in the plating solution, and the part is connected with the cathode conductive nail embedded at the bottom of the screen under the action of gravity. The vibration exciter of the vibrating screen receives ultrasonic signals from a vibration power supply (called vibration source for short), then drives the vibrating screen to swing in the three-dimensional and horizontal directions, and parts are subjected to rotation and revolution motions under the action of different amplitudes of all parts in the vibrating screen to be plated

The vibration sieve is a basic innovation of traditional barrel plating equipment, the upper part of the vibration sieve is open, the center is connected with the vibration exciter through a vibration transmission shaft, an annular track for containing parts is arranged between the vibration transmission shaft and the sieve wall, and small parts are electroplated in the device. The design part and the anode are not blocked, the current resistance is small during electroplating, the deposition speed of the plating layer is high, and the thickness is uniform.

At present, the existing vibration plating machine equipment is generally controlled by adopting fixed digital circuit equipment when in use, so that parameters cannot be modified according to actual conditions in the actual use process, the use effect of the vibration plating machine is further improved, and the service life of the vibration plating machine is further reduced due to the fact that staff in the vibration plating machine is thinned after long-time use due to overlook of liquid.

Disclosure of Invention

The utility model aims to provide a practical and convenient vibration plating machine structure, which aims to solve the problems that the prior vibration plating machine equipment in the background technology is generally controlled by adopting fixed digital circuit equipment in use, so that parameter modification cannot be carried out according to actual conditions in the actual use process, the use effect of the vibration plating machine is further improved, and the service life of the vibration plating machine is reduced due to the fact that staff in the vibration plating machine is thinned due to overlook of liquid after long-time use.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a practical convenient machine structure that shakes, includes shakes the plating machine, the below that shakes the plating machine is provided with the frame, the inside of frame is provided with the tray that shakes and plate the machine and be connected, the both sides of tray that shakes adopt conductive nail to fix, the top that shakes the plating machine is provided with the negative pole;

a rectifier is communicated with one side above the vibration plating machine, a controller is communicated with the other side above the vibration plating machine, and a plating bath body and a vibration plating machine pipeline system are arranged inside the vibration plating machine;

the inside of plating machine shakes is provided with interior bag, the equal fixedly connected with flexible guide bar of both sides below of interior bag inner wall, two the equal fixedly connected with semicircle closing plate relatively of flexible guide bar, the equal fixedly connected with elastic sealing gasket of lower surface of semicircle closing plate, the center department of the lower surface of interior bag inner wall has seted up the circle mouth.

Preferably, the controller surface is provided with a display window, an output display bar, a sweep switch, a power down button, a power up button, a timing down button, a timing up button, and start and stop buttons.

Preferably, the power supply voltage of the vibration plating machine is direct current 20-48V, and the maximum power supply voltage of the vibration plating machine is direct current 63V.

Preferably, the output voltage of the vibration plating machine is 0-input power supply voltage, the output frequency is 40.0-139.9.0 Hz, and the output current is 30A.

Preferably, the vibration plating machine is formed by combining a vibration head, a vibration basin, a controller and a connecting wire.

Preferably, the plating bath body in the vibration plating machine is made of 15mmPPS and comprises an ultrasonic generator, an electric heating pipe and an electrolytic plate.

Preferably, the vibration plating machine pipeline system consists of a circulating pipeline and an air exhaust pipeline.

Preferably, the front side and the rear side of the two semicircular sealing plates are fixedly connected with fixed angle plates, clamping grooves are formed in opposite sides of the two corresponding fixed angle plates, U-shaped clamping pieces are clamped between the two corresponding fixed angle plates through the corresponding clamping grooves, and elastic clamping pieces matched with the clamping grooves are fixedly connected to two sides of the inner walls of the U-shaped clamping pieces.

Preferably, the two sides of the inner wall of the inner bag are provided with inserting grooves, the inner walls of the two inserting grooves are respectively inserted with inserting strips, and the opposite sides of the two inserting strips are respectively fixedly connected with the centers of the surfaces of the two sides of the inner bag.

The utility model has the technical effects and advantages that: the utility model adopts the manual control equipment to work and run, controls and modifies some parameters, such as temperature setting in a production line groove, voltage stabilization and current stabilization setting of a high-frequency switch power supply, and can replace an inner bag in the vibration plating machine after long-time use, thereby eliminating the need of scrapping the whole vibration plating machine, reducing the cost of the vibration plating machine in the long-time use process and further prolonging the service life of the vibration plating machine.

Drawings

Fig. 1 is a schematic diagram of the overall structure of the present utility model.

Fig. 2 is a circuit schematic of the present utility model.

FIG. 3 is a schematic cross-sectional view of a vibration plating machine according to the present utility model.

Fig. 4 is a schematic top view of a semicircular seal plate according to the present utility model.

FIG. 5 is a schematic perspective view of a fixed angle plate of the present utility model.

Fig. 6 is a schematic structural diagram of a U-shaped clip according to the present utility model.

In the figure: 1. a vibration plating machine; 2. vibrating disc; 3. a conductive nail; 4. a cathode; 5. a rectifier; 6. a controller; 7. an inner bag; 8. a telescopic guide rod; 9. a semicircular sealing plate; 10. an elastic sealing gasket; 11. a round opening; 12. fixing the angle plate; 13. a clamping groove; 14. a U-shaped clamping piece; 15. the elastic clamping piece is convex; 16. a plug-in groove; 17. a plug strip.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The utility model provides a practical and convenient vibration plating machine structure shown in figures 1-6, which comprises a vibration plating machine 1, wherein the vibration plating machine 1 is formed by combining a vibration head, a vibration basin, a controller 6 and a connecting wire, a stand is arranged below the vibration plating machine 1, a vibration plate 2 connected with the vibration plating machine 1 is arranged inside the stand, two sides of the vibration plate 2 are fixed by adopting conductive nails 3, a cathode 4 is arranged above the vibration plating machine 1, one side above the vibration plating machine 1 is communicated with a rectifier 5, the other side above the vibration plating machine 1 is communicated with the controller 6, an electroplating bath body and a vibration plating machine pipeline system are arranged inside the vibration plating machine 1, and the working operation of manual control equipment is adopted, and the equipment is controlled and modified by a plurality of switches/buttons of the equipment, such as the temperature setting in a production line groove and the voltage stabilizing and the current stabilizing setting of a high-frequency switch power supply.

As shown in fig. 3-6, an inner bag 7 is arranged in the vibration plating machine 1, telescopic guide rods 8 are fixedly connected to the lower sides of the inner wall of the inner bag 7, semicircular sealing plates 9 are fixedly connected to the two telescopic guide rods 8 relatively, elastic sealing gaskets 10 are fixedly connected to the lower surfaces of the semicircular sealing plates 9, a round opening 11 is formed in the center of the lower surface of the inner wall of the inner bag 7, the inner bag 7 is arranged in the vibration plating machine 1, telescopic guide rods 8 are fixedly connected to the lower sides of the inner wall of the inner bag 7, semicircular sealing plates 9 are fixedly connected to the two telescopic guide rods 8 relatively, elastic sealing gaskets 10 are fixedly connected to the lower surfaces of the semicircular sealing plates 9, good connection sealing treatment can be carried out between the connected vibration plates and the vibration plating machine, and replacement treatment can be carried out on the inner bag 7 in the vibration plating machine after long-time use, therefore, the whole scrapping treatment of the vibration plating machine is not needed, the cost of the vibration plating machine in the long-time use process is reduced, the service life of the vibration plating machine is further prolonged, the front side and the rear side of the two semicircular sealing plates 9 are fixedly connected with fixed angle plates 12, clamping grooves 13 are formed in opposite sides of the two corresponding fixed angle plates 12, U-shaped clamping pieces 14 are clamped between the two corresponding fixed angle plates 12 through the corresponding clamping grooves 13, elastic clamping piece bulges 15 matched with the clamping grooves 13 are fixedly connected to two sides of the inner wall of the two U-shaped clamping pieces 14, round openings 11 are formed in the center of the lower surface of the inner wall of the inner bag 7, inserting grooves 16 are formed in two sides of the inner wall of the inner bag 7, inserting strips 17 are inserted into the inner walls of the two inserting grooves 16, opposite sides of the two inserting strips 17 are fixedly connected with the centers of the surfaces of the two sides of the inner bag 7 respectively, the inner bag 7 and the vibration plating machine can be subjected to guiding insertion treatment when the inner bag 7 is replaced.

As shown in FIG. 1, the surface of the controller 6 is provided with a display window, an output display strip, a sweep switch, a power reduction button, a power increase button, a timing reduction button, a timing increase button, a start button and a stop button, which are convenient for personnel to set and adjust parameters, the use effect of the controller 6 is improved, the use range of the vibration plating machine 1 is indirectly improved, the power supply voltage of the vibration plating machine 1 is DC 20-48V, the maximum bearing power supply voltage is DC 63V, the output voltage of the vibration plating machine 1 is 0-input power supply voltage, the output frequency is 40.0-139.9.0 Hz, the output current is 30A, the plating bath body in the vibration plating machine 1 is made of 15mm PPS, an ultrasonic generator, an electric heating pipe and an electrolytic plate are contained, a vibration plating machine pipeline system is composed of a circulating pipeline and an air exhaust pipeline, the pipeline requirement of the vibration plating machine 1 can be met, and the design structure is simple, and the vibration plating machine 1 is convenient to use.

The working principle of the utility model is as follows: when the machine is used, the machine is firstly placed at a ventilating and drying place, a power supply and an output connector are connected, and when the power supply is turned on, the output serial number of a product is displayed in a display window;

in a normal working mode, a power supply is turned ON, a display window is arranged ON or a 'OFF' is displayed, if the power supply is a timing number, a 'increasing timing' or a 'decreasing timing' key is pressed to enable the display window to display the 'OFF', then a 'starting/stopping' machine is pressed to enter the normal working mode and display the current working frequency or 'ON', and the 'starting/stopping' switch directly controls the work of the machine, and the lower display window displays current;

then in the timing working mode, the power supply is turned on, the current display window should display 'XXXX', if the current display window displays 'OFF' or displays time which is not needed by you, when the machine works in the pause state, if the current display window does not display time which is needed by you, the 'start/stop' key is pressed to enable the machine to work in the pause state 'OFF', the 'increase timing' key or the 'decrease timing' key is pressed to enable the display window to display the working time which is needed by you, then the 'start/stop' machine is pressed to enter the timing working mode, the display window displays the corresponding timing value 'XXXX', and decreases in seconds, when the clock is reduced to zero, the machine stops working, and the display window displays the original setting straight again. Restarting requesting to press the "start/stop" key;

in the automatic frequency tracking working mode, when the 6 th bit of the setting switch at the rear part of the display panel is on, the machine is in the automatic frequency adjustment tracking mode, if the machine needs to be turned on, the machine only needs to press the sweep frequency key for a long time without releasing hands, when the F in the display window flashes, the machine is turned on again, the machine can enter an automatic machine turning state, after the adjustment is finished, the optimal frequency point is automatically selected and stored, the machine returns to the normal display state, and the machine can always work according to the optimal frequency point in the later work. This can be inconvenient for people unfamiliar with the tuning. The working mode is only suitable for the condition that the vibration plate is normally manufactured, and the natural frequency point of the vibration plate is obvious;

the automatic constant-current working mode comprises a high-frequency machine and a low-frequency machine:

the high-frequency machine 68k above can adopt an automatic constant-current working mode for stabilizing the cleaning effect and working current of equipment under the condition of large change of temperature, water level, lotion and the like in some occasions with large influence on ultrasonic waves by the environment. and a, adjusting the machine according to the normal machine adjusting step, and properly adjusting the optimal working current of the machine. b increasing the working frequency, the machine current decreases and reaches the required working current, c putting the No. 5 setting switch at the ON position, and turning off the switch when the machine is restarted and other working modes can be noted

B, when the low-frequency machine 50k is adjusted downwards, the maximum working current of the machine is set to be C010, the maximum working current of the machine is increased by 50%, then the actual working current of the machine is adjusted to be 120% of the rated working current, and the normal working current is reset through the maximum working current of the machine is set to be C010, so that the actual working current is constant;

when the power is adjusted, in the working state, the power increasing key or the power reducing key is pressed to enable the power to reach the required state, and the machine can store the power set value for about 10 seconds;

when the frequency sweep working mode is adopted, the ultrasonic vibration simulates the scouring effect by changing the rule of a certain section of frequency of the power supply so as to achieve the effect of reinforcing the cleaning. However, the mode has damage to the machine parts, and the machine parts are used as appropriate;

the remote control line is used, a remote control interface is arranged behind the machine and is mainly used in automatic control equipment, ultrasonic output is flexibly controlled through a PLC (programmable logic controller) or other equipment in the equipment, damage to the equipment caused by frequent switching of equipment power supply is avoided, when the remote control interface is short-circuited, ultrasonic is started, and a starting and time adjusting button on a panel is locked. When the same equipment is provided with a plurality of controlled ultrasonic power supplies, a plurality of groups of mutually independent switch contacts are needed.

Selection of working state and display mode:

as shown in the following table, the "sweep" key is not released when the power is turned on, and the power is turned on at the same time, so that the function setting state is entered, the item parameter number of the upper display window is changed through the power addition and subtraction key, and the function content of the lower display window is changed through the time addition and subtraction key.

Note that:

10. 6-bit DIP switch state setting on display panel

The display panel is provided with a 6-bit setting switch which is set according to the load and the working requirement, wherein the No. 4 switch is a factory setting value of the equipment and is not required to be changed at will.

The function is as follows:

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if the display window displays 'E-1', the machine is indicated to have over-temperature fault.

If E-2 is displayed in the display window, the machine is indicated to have overload fault.

Then after long-time use, if the internal bag 7 in the vibration plating machine is thinned, the internal bag 7 can be taken out, when the internal bag 7 is taken out, the U-shaped clamping piece 14 is separated from the fixed angle plate 12, then the two semicircular sealing plates 9 can be separated, then a new semicircular sealing plate 9 can be replaced, the two semicircular sealing plates 9 and the stand are subjected to sealing treatment, and the two semicircular sealing plates 9 are in sealing connection with the vibration plate through the elastic sealing gasket 10 during the sealing treatment.

Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.

Claims (9)

1. Practical convenient machine structure that shakes, including shaking plating machine (1), its characterized in that: a stand is arranged below the vibration plating machine (1), a vibration plate (2) connected with the vibration plating machine (1) is arranged inside the stand, two sides of the vibration plate (2) are fixed by adopting conductive nails (3), and a cathode (4) is arranged above the vibration plating machine (1);

one side above the vibration plating machine (1) is communicated with a rectifier (5), the other side above the vibration plating machine (1) is communicated with a controller (6), and a plating bath body and a vibration plating machine pipeline system are arranged inside the vibration plating machine (1);

the inside of machine (1) is plated to shaking is provided with interior bag (7), the equal fixedly connected with flexible guide bar (8) of both sides below of interior bag (7) inner wall, two the equal fixedly connected with semicircle closing plate (9) relatively of flexible guide bar (8), the equal fixedly connected with elastic sealing gasket (10) of lower surface of semicircle closing plate (9), circular opening (11) have been seted up in the center department of the lower surface of interior bag (7) inner wall.

2. The practical and convenient vibration plating machine structure according to claim 1, wherein: the surface of the controller (6) is provided with a display window, an output display strip, a sweep switch, a power-down button, a power-up button, a timing-down button, a timing-up button and start and stop buttons.

3. The practical and convenient vibration plating machine structure according to claim 1, wherein: the power supply voltage of the vibration plating machine (1) is direct current 20-48V, and the maximum power supply voltage of the vibration plating machine is direct current 63V.

4. The practical and convenient vibration plating machine structure according to claim 1, wherein: the output voltage of the vibration plating machine (1) is 0-input power supply voltage, the output frequency is 40.0-139.9.0 Hz, and the output current is 30A.

5. The practical and convenient vibration plating machine structure according to claim 1, wherein: the vibration plating machine (1) is formed by combining a vibration head, a vibration basin, a controller (6) and a connecting wire.

6. The practical and convenient vibration plating machine structure according to claim 1, wherein: the plating bath body in the vibration plating machine (1) is made of 15mmPPS and comprises an ultrasonic generator, an electric heating pipe and an electrolytic plate.

7. The practical and convenient vibration plating machine structure according to claim 1, wherein: the vibration plating machine pipeline system consists of a circulating pipeline and an air exhaust pipeline.

8. The practical and convenient vibration plating machine structure according to claim 1, wherein: two both sides all fixedly connected with fixed angle board (12) around semicircle closing plate (9), two corresponding draw-in groove (13) have all been seted up to the opposite side of fixed angle board (12), two corresponding between the fixed angle board (12) have U type fastener (14) through corresponding draw-in groove (13) joint, two the both sides of U type fastener (14) inner wall are all fixedly connected with draw-in groove (13) assorted elasticity fastener arch (15).

9. The practical and convenient vibration plating machine structure according to claim 1, wherein: the two sides of the inner wall of the inner bag (7) are provided with inserting grooves (16), the inner walls of the two inserting grooves (16) are respectively inserted with inserting strips (17), and the opposite sides of the two inserting strips (17) are fixedly connected with the centers of the surfaces of the two sides of the inner bag (7) respectively.

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