CN219079654U - Rust removal box for hardware processing - Google Patents
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- CN219079654U CN219079654U CN202223057405.8U CN202223057405U CN219079654U CN 219079654 U CN219079654 U CN 219079654U CN 202223057405 U CN202223057405 U CN 202223057405U CN 219079654 U CN219079654 U CN 219079654U
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Abstract
本实用新型公开了五金加工用除锈箱,包括除锈箱,所述除锈箱的内腔中部设置有外槽体,所述外槽体的内侧滑动连接有内槽体,所述内槽体和外槽体的底部均开设有第一通孔,所述外槽体上端的左右两侧对称固定连接有第三支撑板,两个所述第三支撑板的顶部正中对称固定安装有振动电机,所述除锈箱内腔中部的左右侧壁对称固定连接有第二支撑板,所述第二支撑板顶部的前后两端对称固定连接有伸缩杆。该五金加工用除锈箱,通过设置的除锈液箱、泵体、第一管道、第二管道、喷洒管、第三支撑板、振动电机、外槽体、内槽体的相互配合可以对五金件进行高效除锈,无需对五金件进行夹持,通过喷洒、浸泡、震荡的方式进行配合除锈,提高了除锈效果。
The utility model discloses a derusting box for hardware processing, which comprises the derusting box. The middle part of the inner cavity of the derusting box is provided with an outer tank body, and the inner side of the outer tank body is slidably connected with an inner tank body. Both the bottom of the body and the outer tank body are provided with a first through hole, and the left and right sides of the upper end of the outer tank body are symmetrically fixedly connected with a third support plate, and the tops of the two third support plates are symmetrically fixed and fixed with vibration The motor, the left and right side walls of the middle part of the inner cavity of the derusting box are symmetrically fixedly connected with a second support plate, and the front and rear ends of the top of the second support plate are symmetrically fixedly connected with telescopic rods. The derusting box for hardware processing can be equipped with the derusting liquid tank, the pump body, the first pipeline, the second pipeline, the spray pipe, the third support plate, the vibration motor, the outer tank body, and the inner tank body. The hardware is derusted efficiently without clamping the hardware, and the derusting is carried out by spraying, soaking, and shaking, which improves the derusting effect.
Description
技术领域technical field
本实用新型涉及五金除锈装置技术领域,特别涉及五金加工用除锈箱。The utility model relates to the technical field of hardware derusting devices, in particular to a derusting box for hardware processing.
背景技术Background technique
五金:传统的五金制品,也称“小五金”,指金、银、铜、铁、锡五种金属,经人工加工可以制成刀、剑等艺术品或金属器件,现代社会的五金更为广泛,例如五金工具、五金零部件、日用五金、建筑五金以及安防用品等。Hardware: Traditional hardware products, also known as "small hardware", refer to five metals including gold, silver, copper, iron, and tin. After manual processing, they can be made into works of art or metal devices such as knives and swords. Hardware in modern society is more extensive. , such as hardware tools, hardware parts, daily hardware, construction hardware and security supplies.
除锈是五金加工行业的必要工序之一,由于五金材料长期与空气接触,表面大多会产生轻重不等的浮锈、氧化皮等锈蚀物,现有技术中的除锈方式大多为打磨的方式,打磨不仅容易产生碎屑飞溅,而且容易对五金件本体造成磨损,实用性较差,也有一些除锈的方式是通过喷洒除锈液进行除锈,但是除锈时是通过夹具对五金件夹持后才喷洒,夹持的部分除锈液得不到喷洒,除锈效果较差,并且除锈后不能及时的进行干燥,进而无法快速的进入后续的工序,效率也较低。Rust removal is one of the necessary procedures in the hardware processing industry. Due to the long-term contact of hardware materials with the air, most of the surface will produce rusts such as floating rust and oxide scales of varying severity. Most of the rust removal methods in the prior art are grinding. , Grinding is not only prone to debris splashing, but also easy to cause wear to the hardware body, which is less practical. There are also some ways to remove rust by spraying rust removal liquid, but when removing rust, the hardware is clamped by clamps. Spray after holding, the clamped part of the derusting solution cannot be sprayed, the derusting effect is poor, and the derusting cannot be dried in time, and then cannot quickly enter the follow-up process, and the efficiency is also low.
在中国实用新型专利申请号:202123375231.5中公开了一种用于五金除锈的装置,该装置包括稳定底板,所述稳定底板的上表面固定安装有龙门架,所述稳定底板的上表面固定安装有放置板,所述龙门架内壁的左右两侧均设有可转动的转动圆盘,所述转动圆盘的外表面固定安装有转动齿条,所述转动圆盘的内侧设有夹持装置。该装置除锈为打磨的方式,打磨不仅容易产生碎屑飞溅,而且容易对五金件本体造成磨损,实用性较差。A device for derusting hardware is disclosed in China Utility Model Patent Application No.: 202123375231.5, which includes a stable bottom plate, a gantry frame is fixedly installed on the upper surface of the stable bottom There is a placement plate, the left and right sides of the inner wall of the gantry frame are provided with rotatable rotating discs, the outer surface of the rotating disc is fixedly equipped with rotating racks, and the inner side of the rotating disc is provided with a clamping device . The rust removal of this device is the mode of grinding, which not only easily produces debris splashing, but also easily causes wear and tear to the hardware body, so the practicability is poor.
在中国实用新型专利申请号:201820189292.1中公开了一种五金加工用除锈设备,该装置包括底板、第一支撑板、第一安装板、钢丝盘刷和钢丝滚筒,所述底板上方的两侧皆安装有第一支撑板,且第一支撑板内侧的底部皆设置有安装槽,所述安装槽的内部装有电磁滑轨,且电磁滑轨的内侧通过电磁滑块安装有滑板,所述滑板上方远离安装槽的一端安装有第一电机,且第一电机的输出端安装有U型夹板。该装置除锈时是通过夹具对五金件夹持后才喷洒,夹持的部分除锈液得不到喷洒,除锈效果较差,并且除锈后不能及时的进行干燥,进而无法快速的进入后续的工序,效率也较低。A utility model patent application number in China: 201820189292.1 discloses a rust removal equipment for metal processing. The device includes a bottom plate, a first support plate, a first installation plate, a wire brush and a wire roller. The first support plate is installed, and the bottom of the inner side of the first support plate is provided with an installation groove, the inside of the installation groove is equipped with an electromagnetic slide rail, and the inside of the electromagnetic slide rail is installed with a slide plate through an electromagnetic slider. A first motor is installed on the end away from the installation groove above the slide plate, and a U-shaped splint is installed on the output end of the first motor. When the device derusts, the hardware is clamped by the clamp before spraying. The clamped part of the derusting liquid cannot be sprayed, the derusting effect is poor, and the derusting cannot be dried in time after derusting, and thus cannot be quickly entered. Subsequent processes are also less efficient.
因此,提出五金加工用除锈箱来解决上述问题很有必要。Therefore, it is necessary to propose a derusting box for metal processing to solve the above problems.
实用新型内容Utility model content
本实用新型的主要目的在于提供五金加工用除锈箱,可以有效解决背景技术中的问题。The main purpose of the utility model is to provide a derusting box for metal processing, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
五金加工用除锈箱,包括除锈箱,所述除锈箱的内腔中部设置有外槽体,所述外槽体的内侧滑动连接有内槽体,所述内槽体和外槽体的底部均开设有第一通孔,所述外槽体上端的左右两侧对称固定连接有第三支撑板,两个所述第三支撑板的顶部正中对称固定安装有振动电机,所述除锈箱内腔中部的左右侧壁对称固定连接有第二支撑板,所述第二支撑板顶部的前后两端对称固定连接有伸缩杆,所述外槽体底部的前后两端对称固定连接有L形支撑杆,两个所述L形支撑杆的相对一侧滑动连接有密封板,所述密封板的外表面开设有第二通孔,所述外槽体底部的一端固定连接有气缸;The derusting box for metal processing includes the derusting box, the middle part of the inner cavity of the derusting box is provided with an outer tank body, the inner side of the outer tank body is slidably connected with an inner tank body, and the inner tank body and the outer tank body The bottom of the outer tank body is provided with a first through hole, and the left and right sides of the upper end of the outer tank body are symmetrically fixedly connected with a third support plate, and the tops of the two third support plates are symmetrically and fixedly installed with a vibration motor. The left and right side walls of the middle part of the inner cavity of the rust box are symmetrically fixedly connected with a second support plate, the front and rear ends of the top of the second support plate are symmetrically fixedly connected with telescopic rods, and the front and rear ends of the bottom of the outer tank body are symmetrically fixedly connected with a L-shaped support rods, the opposite sides of the two L-shaped support rods are slidably connected with sealing plates, the outer surface of the sealing plates is provided with a second through hole, and one end of the bottom of the outer tank body is fixedly connected with a cylinder;
所述除锈箱的内侧下端滑动连接有收集抽槽,所述收集抽槽内腔上端的左右两侧对称固定连接有支撑杆,两个所述支撑杆的顶部放置有过滤网板;The inner lower end of the derusting box is slidably connected with a collection trough, and the left and right sides of the inner cavity of the upper end of the collection trough are symmetrically fixedly connected with support rods, and the tops of the two support rods are placed with filter screens;
所述除锈箱的一侧中部固定连接有除锈液箱,所述除锈液箱的顶部固定安装有泵体,所述泵体与除锈液箱之间连接有第一管道,所述泵体远离第一管道的一端固定连接有第二管道,所述第二管道远离泵体的一端固定连接有喷洒管;The middle part of one side of the derusting box is fixedly connected with a derusting liquid tank, and a pump body is fixedly installed on the top of the derusting liquid tank, and a first pipeline is connected between the pump body and the derusting liquid tank. The end of the pump body away from the first pipeline is fixedly connected with a second pipeline, and the end of the second pipeline away from the pump body is fixedly connected with a spray pipe;
所述除锈箱远离除锈液箱的一侧固定连接有第一支撑板,所述第一支撑板的顶部固定安装有干燥风机,所述干燥风机靠近除锈箱的一侧固定连接有立管,所述立管的上端内侧活动插设有调节管,所述密封板的外侧固定连接有密封套,所述调节管的顶部固定连接有方形横管,所述方形横管远离立管一端的底部固定连接有副管,所述副管的底部固定连接有干燥头。The side of the derusting box far away from the derusting liquid tank is fixedly connected with a first supporting plate, the top of the first supporting plate is fixedly equipped with a drying fan, and the side of the drying fan close to the derusting box is fixedly connected with a vertical The inner side of the upper end of the standpipe is movably inserted with an adjustment tube, the outer side of the sealing plate is fixedly connected with a sealing sleeve, and the top of the adjustment tube is fixedly connected with a square horizontal tube, and the square horizontal tube is far away from one end of the standpipe An auxiliary pipe is fixedly connected to the bottom of the auxiliary pipe, and a drying head is fixedly connected to the bottom of the auxiliary pipe.
优选的,所述外槽体和内槽体底部的第一通孔的数量均为二十八个,第一通孔均匀分布,并且外槽体和内槽体底部的第一通孔一一对应,所述密封板的顶部与外槽体的底部紧密贴合且滑动连接,所述第二通孔的数量为二十八个,第二通孔均匀分布,并且第二通孔与第一通孔错开设置,所述气缸的输出轴与密封板的侧面中部固定连接。Preferably, the number of the first through holes at the bottom of the outer tank body and the inner tank body is twenty-eight, the first through holes are evenly distributed, and the first through holes at the bottom of the outer tank body and the inner tank body are one by one Correspondingly, the top of the sealing plate is tightly fitted and slidably connected to the bottom of the outer tank body, the number of the second through holes is twenty-eight, the second through holes are evenly distributed, and the second through holes are connected to the first through holes. The through holes are arranged in a staggered manner, and the output shaft of the cylinder is fixedly connected with the middle part of the side of the sealing plate.
优选的,所述伸缩杆的内侧设置有弹簧,并且伸缩杆的顶部与第三支撑板的底部固定连接,所述过滤网板的侧面与收集抽槽的内壁滑动配合。Preferably, the inner side of the telescopic rod is provided with a spring, and the top of the telescopic rod is fixedly connected to the bottom of the third support plate, and the side of the filter screen is slidably fitted with the inner wall of the collecting tank.
优选的,所述除锈液箱中装有除锈液,所述喷洒管远离第二管道的一端延伸至内槽体的上方。Preferably, the derusting liquid tank is filled with derusting liquid, and the end of the spray pipe away from the second pipeline extends to the top of the inner tank.
优选的,所述立管与方形横管通过调节管连通,所述密封套的外侧与立管的内壁紧密贴合且滑动连接。Preferably, the standpipe communicates with the square horizontal pipe through an adjustment pipe, and the outer side of the sealing sleeve closely fits and is slidably connected to the inner wall of the standpipe.
优选的,所述副管与方形横管连通,并且副管的数量至少为五个,多个副管均匀分布,副管与内槽体对应,每个所述副管底部的干燥头的数量至少为五个,并且干燥头均匀分布于副管的底部。Preferably, the secondary pipe is in communication with the square horizontal pipe, and the number of secondary pipes is at least five, the multiple secondary pipes are evenly distributed, the secondary pipes correspond to the inner tank, and the number of drying heads at the bottom of each of the secondary pipes At least five, and the drying heads are evenly distributed at the bottom of the auxiliary pipe.
有益效果Beneficial effect
与现有技术相比,本实用新型提供了五金加工用除锈箱,具备以下有益效果:Compared with the prior art, the utility model provides a derusting box for metal processing, which has the following beneficial effects:
1、该五金加工用除锈箱,通过设置的除锈液箱、泵体、第一管道、第二管道、喷洒管、第三支撑板、振动电机、外槽体、内槽体的相互配合可以对五金件进行高效除锈,无需对五金件进行夹持,通过喷洒、浸泡、震荡的方式进行配合除锈,提高了除锈效果,内槽体与外槽体滑动连接,便于取放。1. The derusting box for hardware processing, through the mutual cooperation of the set derusting liquid tank, pump body, first pipeline, second pipeline, spray pipe, third support plate, vibration motor, outer tank body, and inner tank body It can efficiently derust the hardware without clamping the hardware. The derusting is carried out through spraying, soaking, and shaking, which improves the derusting effect. The inner tank and the outer tank are slidingly connected, which is easy to pick and place.
2、该五金加工用除锈箱,第一通孔、L形支撑杆、密封板、第二通孔、气缸的配合设置便于排液。2. In the derusting box for metal processing, the first through hole, the L-shaped support rod, the sealing plate, the second through hole, and the cylinder are arranged to facilitate liquid drainage.
3、该五金加工用除锈箱,收集抽槽和过滤网板的设置便于对废液进行过滤收集,便于循环使用,同时过滤网板便于取放清洁。3. The derusting box for hardware processing, the collection slot and the filter screen plate are convenient for filtering and collecting the waste liquid, which is convenient for recycling, and the filter screen plate is easy to take and place for cleaning.
4、该五金加工用除锈箱,通过设置的干燥风机、立管、方形横管、副管、干燥头的相互配合便于对除锈后的五金件进行干燥处理,可及时进入后续工序,提高了效率,调节管的设置便于方形横管转动,进而便于内槽体的取放,密封套可增加调节管与立管的密封性。4. The derusting box for hardware processing, through the mutual cooperation of the set drying fan, standpipe, square horizontal pipe, auxiliary pipe, and drying head, is convenient for drying the rust-removed hardware, and can enter the follow-up process in time to improve In order to improve the efficiency, the setting of the adjusting tube is convenient for the rotation of the square horizontal tube, which is convenient for taking and placing the inner tank body, and the sealing sleeve can increase the sealing performance between the adjusting tube and the standpipe.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the utility model;
图3是本实用新型L形支撑杆、密封板、气缸的整体结构示意图;Fig. 3 is the overall structure schematic diagram of L-shaped support bar, sealing plate, cylinder of the utility model;
图4是本实用新型立管和方形横管连接处的剖面结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of the junction of the standpipe and the square horizontal pipe of the present invention.
图中:1、除锈箱;2、收集抽槽;3、除锈液箱;4、泵体;5、第一管道;6、第二管道;7、喷洒管;8、第一支撑板;9、干燥风机;10、立管;11、方形横管;12、副管;13、干燥头;14、外槽体;15、内槽体;16、第一通孔;17、L形支撑杆;18、过滤网板;19、支撑杆;20、第二支撑板;21、伸缩杆;22、第三支撑板;23、振动电机;24、密封板;25、第二通孔;26、气缸;27、调节管;28、密封套。In the figure: 1. Rust removal box; 2. Collection and pumping tank; 3. Rust removal liquid tank; 4. Pump body; 5. First pipeline; 6. Second pipeline; 7. Spray pipe; 8.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
如图1-4所示,五金加工用除锈箱,包括除锈箱1,除锈箱1的内腔中部设置有外槽体14,外槽体14的内侧滑动连接有内槽体15,内槽体15与外槽体14滑动连接,便于取放,内槽体15和外槽体14的底部均开设有第一通孔16,外槽体14和内槽体15底部的第一通孔16的数量均为二十八个,第一通孔16均匀分布,并且外槽体14和内槽体15底部的第一通孔16一一对应,外槽体14上端的左右两侧对称固定连接有第三支撑板22,两个第三支撑板22的顶部正中对称固定安装有振动电机23,除锈箱1内腔中部的左右侧壁对称固定连接有第二支撑板20,第二支撑板20顶部的前后两端对称固定连接有伸缩杆21,伸缩杆21的内侧设置有弹簧,并且伸缩杆21的顶部与第三支撑板22的底部固定连接,外槽体14底部的前后两端对称固定连接有L形支撑杆17,两个L形支撑杆17的相对一侧滑动连接有密封板24,密封板24的顶部与外槽体14的底部紧密贴合且滑动连接,密封板24的外表面开设有第二通孔25,第二通孔25的数量为二十八个,第二通孔25均匀分布,并且第二通孔25与第一通孔16错开设置,外槽体14底部的一端固定连接有气缸26,气缸26的输出轴与密封板24的侧面中部固定连接,第一通孔16、L形支撑杆17、密封板24、第二通孔25、气缸26的配合设置便于排液;As shown in Figure 1-4, the rust removal box for metal processing includes a rust removal box 1, an
除锈箱1的内侧下端滑动连接有收集抽槽2,收集抽槽2内腔上端的左右两侧对称固定连接有支撑杆19,两个支撑杆19的顶部放置有过滤网板18,过滤网板18的侧面与收集抽槽2的内壁滑动配合,收集抽槽2和过滤网板18的设置便于对废液进行过滤收集,便于循环使用,同时过滤网板18便于取放清洁;The inner lower end of the derusting box 1 is slidably connected with a collecting trough 2, and the left and right sides of the upper end of the inner cavity of the collecting trough 2 are symmetrically fixedly connected with
除锈箱1的一侧中部固定连接有除锈液箱3,除锈液箱3中装有除锈液,除锈液箱3的顶部固定安装有泵体4,泵体4与除锈液箱3之间连接有第一管道5,泵体4远离第一管道5的一端固定连接有第二管道6,第二管道6远离泵体4的一端固定连接有喷洒管7,喷洒管7远离第二管道6的一端延伸至内槽体15的上方,通过设置的除锈液箱3、泵体4、第一管道5、第二管道6、喷洒管7、第三支撑板22、振动电机23、外槽体14、内槽体15的相互配合可以对五金件进行高效除锈,无需对五金件进行夹持,通过喷洒、浸泡、震荡的方式进行配合除锈,提高了除锈效果;The middle part of one side of the rust removal box 1 is fixedly connected with a rust
除锈箱1远离除锈液箱3的一侧固定连接有第一支撑板8,第一支撑板8的顶部固定安装有干燥风机9,干燥风机9靠近除锈箱1的一侧固定连接有立管10,立管10的上端内侧活动插设有调节管27,密封板24的外侧固定连接有密封套28,密封套28的外侧与立管10的内壁紧密贴合且滑动连接,调节管27的设置便于方形横管11转动,进而便于内槽体15的取放,密封套28可增加调节管27与立管10的密封性,调节管27的顶部固定连接有方形横管11,立管10与方形横管11通过调节管27连通,方形横管11远离立管10一端的底部固定连接有副管12,副管12的底部固定连接有干燥头13,副管12与方形横管11连通,并且副管12的数量至少为五个,多个副管12均匀分布,副管12与内槽体15对应,每个副管12底部的干燥头13的数量至少为五个,并且干燥头13均匀分布于副管12的底部,通过设置的干燥风机9、立管10、方形横管11、副管12、干燥头13的相互配合便于对除锈后的五金件进行干燥处理,可及时进入后续工序,提高了效率。The rust removal box 1 is fixedly connected with a first support plate 8 on the side away from the rust
需要说明的是,本实用新型为五金加工用除锈箱,使用时五金件置于内槽体15中,然后将内槽体15置于外槽体14的内侧,泵体4通过第一管道5抽取除锈液箱3内部的除锈液,然后通过喷洒管7对五金件进行喷洒,初步除锈,当除锈液刚好将五金件淹没时停止喷洒,短暂浸泡,然后启动振动电机23,在第三支撑板22和弹簧的作用下内槽体15和外槽体14震动,进而五金件震荡,进而锈迹可快速脱离,然后启动气缸26,气缸26带动密封板24位移,进而第二通孔25与第一通孔16吻合,液体排下,液体进入收集抽槽2经过过滤网板18的过滤后落至收集抽槽2的内侧下端进行收集,然后气缸26带动密封板24复位对外槽体14的底部密封,再次喷洒除锈液,重复之前的操作,进一步除锈,最后转动方形横管11至内槽体15的上方,启动干燥风机9,通过副管12和干燥头13向下对五金件进行喷吹干燥,最后转动方形横管11将内槽体15取出即可。It should be noted that this utility model is a derusting box for hardware processing. When in use, the hardware is placed in the inner tank body 15, and then the inner tank body 15 is placed inside the outer tank body 14, and the pump body 4 passes through the first pipeline 5 Extract the rust removal liquid inside the rust removal liquid tank 3, and then spray the hardware through the spray pipe 7 for preliminary rust removal, stop spraying when the rust removal liquid just submerges the hardware, soak briefly, and then start the vibration motor 23, Under the action of the third support plate 22 and the spring, the inner tank body 15 and the outer tank body 14 vibrate, and then the hardware vibrates, and then the rust can be quickly disengaged, and then the cylinder 26 is started, and the cylinder 26 drives the displacement of the sealing plate 24, and then the second The through hole 25 coincides with the first through hole 16, the liquid is drained, and the liquid enters the collection sump 2 and is filtered by the filter plate 18, then falls to the inner lower end of the collection sump 2 for collection, and then the cylinder 26 drives the sealing plate 24 to reset to the outside The bottom of the tank body 14 is sealed, and the rust removal solution is sprayed again, and the previous operation is repeated to further remove rust, and finally the square horizontal pipe 11 is turned to the top of the inner tank body 15, the drying fan 9 is started, and the auxiliary pipe 12 and the drying head 13 are directed to Next, carry out spray drying to the hardware, and finally turn the square horizontal tube 11 to take out the inner tank body 15 and get final product.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (6)
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| CN202223057405.8U CN219079654U (en) | 2022-11-17 | 2022-11-17 | Rust removal box for hardware processing |
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