CN219077295U - Omnidirectional steering wheel module and wheeled mobile robot manufactured by same - Google Patents
Omnidirectional steering wheel module and wheeled mobile robot manufactured by same Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及舵轮模组技术,尤其涉及一种全向舵轮模组及其制成的轮式移动机器人。The utility model relates to the steering wheel module technology, in particular to an omnidirectional steering wheel module and a wheeled mobile robot made thereof.
背景技术Background technique
近年物流仓储、工业场景下的物料转运、智能巡检等领域移动机器人渗透率逐渐增高,一般轮式移动机器人的驱动形式包括:舵轮模组、双差速轮模组、麦克纳姆轮组、差速行走模组等,通过搭配不同数量万向轮并变化驱动的布置方式与位置,使得移动机器人能够实现全向或多向行驶。In recent years, the penetration rate of mobile robots in the fields of logistics warehousing, material transfer in industrial scenarios, and intelligent inspection has gradually increased. The driving forms of general wheeled mobile robots include: steering wheel module, double differential wheel module, mecanum wheel group, Differential speed walking modules, etc., by matching different numbers of universal wheels and changing the arrangement and position of the drive, the mobile robot can realize omnidirectional or multidirectional driving.
目前现有技术的驱动模组中的舵轮模组本身具备全向行驶能力,但现有技术普遍采用通过外置旋转编码器,来实现转动过程中旋转角度值的反馈,例如现有技术所公开了一种驱动转向一体化舵轮模块及其应用(申请号:201711059314.9)。At present, the steering wheel module in the driving module of the prior art has omnidirectional driving capability, but the prior art generally uses an external rotary encoder to realize the feedback of the rotation angle value during the rotation process, such as disclosed in the prior art An integrated steering wheel module for driving and steering and its application (application number: 201711059314.9).
然而此类外置旋转编码器的设计,需要通过回转支撑的旋转传递来实现自身旋转,即需要布置传动结构,因此所需的零部件较多,安装过程较为繁琐,导致硬件成本较高。However, the design of this type of external rotary encoder needs to realize its own rotation through the rotation transmission of the slewing support, that is, the transmission structure needs to be arranged, so more parts are required, and the installation process is more cumbersome, resulting in higher hardware costs.
此外此类采用旋转编码器的结构中的传动方式大多为齿轮传动,而且由于传动过程中存在传动间隙,长时间运行后,传动零部件的磨损加剧会导致传动间隙增大,导致测量的角度值精度降低,从而使得移动机器人控制单元无法得到每个驱动模组准确的旋转角度值,进而将导致控制单元在对移动机器人运动过程中的运动解析与执行存在误差,最终降低了移动机器人的定位精度。In addition, most of the transmission methods in this type of rotary encoder structure are gear transmission, and because there is a transmission gap in the transmission process, after a long time of operation, the wear of the transmission parts will increase and the transmission gap will increase, resulting in the measured angle value The accuracy is reduced, so that the mobile robot control unit cannot obtain the accurate rotation angle value of each drive module, which will lead to errors in the motion analysis and execution of the control unit during the movement of the mobile robot, and ultimately reduce the positioning accuracy of the mobile robot .
实用新型内容Utility model content
为此,本实用新型的主要目的在于提供一种全向舵轮模组及其制成的轮式移动机器人,以改变舵轮旋转检测部件的结构,解决传统旋转编码器啮合传动结构间接测量所带来的角度检测精度较差,结构成本较高的弊端。For this reason, the main purpose of this utility model is to provide an omnidirectional steering wheel module and the wheeled mobile robot made of it, so as to change the structure of the steering wheel rotation detection part and solve the problems caused by the indirect measurement of the traditional rotary encoder meshing transmission structure. The disadvantages of poor angle detection accuracy and high structural cost.
为了实现上述目的,本实用新型提供了一种全向舵轮模组,其包括:驱动轮装置,转向驱动装置,主支架及转向机构,其中还包括:磁旋转编码器,其中所述转向机构包括:支撑轮,转向轴,所述转向轴底部与主支架连接,所述支撑轮套接在转向轴外,并与转向轴呈轴承连接,所述支撑轮悬于主支架上,所述转向轴与支撑轮的顶部间存在落差,以定义出检测空间来容纳磁旋转编码器,其中所述磁旋转编码器的尺端设置在转向轴顶部与转向轴同轴布设,所述磁旋转编码器的读头端连接在支撑轮上,以悬浮于转向轴。In order to achieve the above object, the utility model provides an omnidirectional steering wheel module, which includes: a driving wheel device, a steering drive device, a main bracket and a steering mechanism, which also includes: a magnetic rotary encoder, wherein the steering mechanism includes : supporting wheel, steering shaft, the bottom of the steering shaft is connected with the main bracket, the supporting wheel is sleeved outside the steering shaft, and is connected with the steering shaft as a bearing, the supporting wheel is suspended on the main bracket, and the steering shaft There is a drop between the top of the support wheel to define a detection space to accommodate the magnetic rotary encoder, wherein the ruler end of the magnetic rotary encoder is arranged on the top of the steering shaft and arranged coaxially with the steering shaft, and the magnetic rotary encoder The read head end is attached to support wheels to float on the steering shaft.
进一步的,所述磁旋转编码器包括:磁栅尺,检测读头,其中所述磁栅尺设置在转向轴顶部与转向轴同轴布设,所述检测读头连接在支撑轮上,以悬浮于转向轴,并将其检测部置于磁栅尺检测位。Further, the magnetic rotary encoder includes: a magnetic scale and a detection read head, wherein the magnetic scale is arranged on the top of the steering shaft and arranged coaxially with the steering shaft, and the detection read head is connected to the support wheel to levitate on the steering shaft, and place its detection part at the detection position of the magnetic scale.
进一步的,所述检测读头包括:支撑件,磁栅尺读头,其中所述支撑件尾端与支撑轮内环壁面连接,以使其前端延伸并悬于转向轴顶部,所述磁栅尺读头连接在支撑件前端,以悬于磁栅尺上的检测位。Further, the detection read head includes: a support, a magnetic scale read head, wherein the tail end of the support is connected to the inner ring wall of the support wheel, so that its front end extends and hangs on the top of the steering shaft, and the magnetic grid The ruler reading head is connected to the front end of the support to hang over the detection position on the magnetic scale.
进一步的,所述转向驱动装置包括:转向轮,减速器,转向电机,所述转向电机固定在主支架第一位置,其通过减速器与转向轮驱动连接,所述转向轮与支撑轮呈齿轮啮合传动,所述驱动轮装置包括:行走电机,驱动轮一体减速机,所述驱动轮一体减速机固定在主支架第二位置,所述行走电机与其驱动连接。Further, the steering drive device includes: a steering wheel, a reducer, and a steering motor. The steering motor is fixed at the first position of the main bracket, and is connected to the steering wheel through a reducer. The steering wheel and the supporting wheel are geared. Mesh transmission, the drive wheel device includes: a travel motor, a drive wheel integrated reducer, the drive wheel integrated reducer is fixed at the second position of the main bracket, and the travel motor is connected to it for driving.
进一步的,所述转向轮齿数小于支撑轮外圈齿数。Further, the number of teeth of the steering wheel is smaller than the number of teeth of the outer ring of the supporting wheel.
进一步的,所述磁栅尺呈未封闭的环形,其扇形角度大于180°。Further, the magnetic scale is in the form of an unclosed ring with a sector angle greater than 180°.
进一步的,所述磁栅尺呈环形。Further, the magnetic scale is ring-shaped.
为了实现上述目的,根据本实用新型的另一方面,提供了一种轮式移动机器人,其移动单元包括:舵轮模组,其中所述舵轮模组采用如上任一所述全向舵轮模组的结构。In order to achieve the above object, according to another aspect of the present invention, a wheeled mobile robot is provided, the mobile unit of which includes: a steering wheel module, wherein the steering wheel module adopts the omnidirectional steering wheel module as described above structure.
通过本实用新型提供的该全向舵轮模组及其制成的轮式移动机器人,巧妙的利用在支撑轮与转向轴之间建立落差结构,以获取容纳磁栅位移传感器的空间,同时利用磁栅位移传感器小巧部件较少,且检测时为无接触测量无磨损,无需建立啮合传动的特性,使得整个舵轮模组结构可以设计的更加紧凑,结构成本更低,此外相较于目前通过齿轮啮合传动实现对转动角度间接测量的技术相比,采用磁栅位移传感器能够直接测量转动角度值,消除了传递间隙问题,使测量得到的转动角度值误差更小,从而提升控制单元在对移动机器人运动过程中的运动解析精度,进而提高移动机器人的定位精度。Through the omnidirectional steering wheel module and the wheeled mobile robot made by the utility model, the drop structure is cleverly used to establish a drop structure between the support wheel and the steering shaft to obtain the space for accommodating the magnetic grid displacement sensor. The grid displacement sensor has fewer small parts, and it is non-contact measurement and wear-free during detection. It does not need to establish the characteristics of meshing transmission, so that the structure of the entire steering wheel module can be designed more compactly, and the structure cost is lower. In addition, compared with the current gear meshing Compared with the technology of indirect measurement of the rotation angle by the transmission, the use of the magnetic grating displacement sensor can directly measure the rotation angle value, which eliminates the transmission gap problem and makes the error of the measured rotation angle value smaller, thereby improving the control unit in controlling the movement of the mobile robot. The motion analysis accuracy in the process can improve the positioning accuracy of the mobile robot.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute an improper limitation of the utility model. In the attached picture:
图1至图3为本实用新型的全向舵轮模组的结构示意图;Fig. 1 to Fig. 3 are the structural representations of the omnidirectional steering wheel module of the present utility model;
图4为本实用新型的全向舵轮模组的部分剖面结构示意图。Fig. 4 is a partial cross-sectional structural schematic diagram of the omnidirectional steering wheel module of the present invention.
附图标记说明Explanation of reference signs
主支架1,磁旋转编码器2,转向机构3,转向驱动装置4,所述驱动轮装置5,控制单元7,移动机器人底盘8,检测空间9,磁栅尺21,检测读头22,磁栅尺读头23,支撑轮31,转向轴32,轴承滚珠33,转向轮41,减速器42,转向电机43,行走电机51,驱动轮一体减速机52,支撑件221。
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。而术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the utility model is used. It is only for the convenience of describing the utility model and simplifying the description, rather than Any indication or implication that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance. Rather, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion.
此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“布设”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况,结合现有技术来理解上述术语在本实用新型中的具体含义。此外在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。且图示中的部件中的一个或多个可以是必须的或非必须的,以及上述图示的各部件之间的相对位置关系可以根据实际需要进行调整。In the description of the present utility model, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "setting", "laying", "installing", "connecting" and "connecting" should be understood in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above-mentioned terms in the present invention according to specific situations and in combination with the prior art. In addition, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. And one or more of the components in the illustrations may be necessary or not, and the relative positional relationship between the components in the above illustrations may be adjusted according to actual needs.
为改变舵轮旋转检测部件的结构,解决传统旋转编码器传动结构所带来的弊端。请参阅图1至图4所示,本实用新型提供了一种全向舵轮模组,其包括:驱动轮装置,转向驱动装置4,主支架1及转向机构3,其中还包括:磁旋转编码器2,其中所述磁旋转编码器2优选为离轴绝对式磁旋转编码器,其包括:磁栅尺21,检测读头22,其中所述转向机构3包括:支撑轮31,转向轴32,所述转向轴32底部与主支架1连接固定,所述支撑轮31套接在转向轴32外,并与转向轴32呈轴承连接,所述支撑轮31悬于主支架1上。In order to change the structure of the steering wheel rotation detection part, the disadvantages brought by the traditional rotary encoder transmission structure are solved. Please refer to Figures 1 to 4, the utility model provides an omnidirectional steering wheel module, which includes: a driving wheel device, a steering drive device 4, a
其中值得一提的是,为了尽可能巧妙的将磁旋转编码器2设置在结构紧凑的转向机构3中,并能检测出转向轴32相对支撑轮31的同轴旋转角度,本示例中,将所述转向轴32与支撑轮31的顶部间设计呈存在落差状,从而定义出一检测空间9来容纳磁栅尺21及检测读头22,其中所述磁栅尺21呈环状设置在转向轴32顶部与转向轴32同轴布设,所述检测读头22连接在支撑轮31上,以悬浮于转向轴32,并将其检测部置于磁栅尺21的检测位。Wherein it is worth mentioning that, in order to arrange the magnetic rotary encoder 2 in the
其中一般情况下,所述磁栅尺21优选呈未封闭的环形,其扇形角度大于180°即可满足通常万向舵轮模组的检测,但如果涉及特殊使用需要,也可将所述磁栅尺21呈360°的环形,此设置并不影响其容纳在检测空间9内。Under normal circumstances, the
具体来说,请参阅图1至图2所示,所述转向驱动装置4包括:转向轮41,减速器42,转向电机43,所述转向电机43固定在主支架1第一位置,其通过减速器42与转向轮41驱动连接,所述转向轮41与支撑轮31呈齿轮啮合传动,所述驱动轮装置5包括:行走电机51,驱动轮一体减速机52,其中本示例下,该驱动轮一体减速机52优选为嵌入式包胶轮一体减速机,其通过自身一侧的法兰固定在主支架1第二位置,而所述行走电机51与其驱动连接。Specifically, referring to Fig. 1 to Fig. 2, described steering drive device 4 comprises:
其中在实际使用中,如图4所示,该支撑轮31顶部与移动机器人底盘8连接,以固定其相对位置,而转向电机43及减速器42,则带动转向轮41与支撑轮31齿轮啮合,同时由于转向轴32与支撑轮31呈轴承连接状,且转向轴32固定在主支架1上,此时通过该转向轮41与支撑轮31的啮合,将带动与转向电机43连接的主支架1随转向轴32做轴向旋转,从而带动驱动轮装置形成万向旋转。Wherein in actual use, as shown in Figure 4, the top of the
此外为了实现减速增加扭矩的效果,在优选实施方式中,所述转向轮41齿数小于支撑轮31外圈齿数。In addition, in order to achieve the effect of decelerating and increasing torque, in a preferred embodiment, the number of teeth of the
进一步的,如图1、图2、图4所示,示例了如何固定检测读头22与磁栅尺21的检测位置,其中所述检测读头22包括:支撑件221,磁栅尺读头23,其中所述支撑件221尾端与支撑轮31内环壁面连接,以使其前端延伸并悬于转向轴32顶部,所述磁栅尺读头23连接在支撑件221前端,以悬于磁栅尺21上的检测位。Further, as shown in Fig. 1, Fig. 2 and Fig. 4, how to fix the detection position of the detection read
此外此处需要说明的是,该支撑件221并非必要设置部件,在其他优选实施方式中,也可以将该磁栅尺读头23直接固定在支撑轮31内,通过扩大磁栅尺21的环形直径方式来主动布设在磁栅尺读头23下方。In addition, what needs to be explained here is that the
另一方面,本领域技术人员还可以理解的是,通过本案示例的说明可知,调节该磁栅尺21的直径及其与磁栅尺读头23在检测空间9内的相对位置,也可以调节该磁旋转编码器2的读数精度,从而满足各种实际检测的需求,因此本领域技术人员也可以根据实际情况进行实施,而本示例中并未进行限制,由此可见,任何在本实用新型构思下的其他变换实施方式,在未偏离本实用新型的发明构思的前提下,所作出的其他替换实施方式,则皆在本实施例的公开范围中。On the other hand, those skilled in the art can also understand that, through the description of the examples in this case, it can be known that adjusting the diameter of the
此时由于支撑轮31与转向轴32呈同轴轴承连接设置,一旦转向轴32旋转后,将会带动磁栅尺21做相应的同轴旋转,从而该磁栅尺读头23便可通过磁感应,利用磁场的变化确定其旋转角度数据。At this time, since the
籍此当该万向舵轮模组在安装到车体上后,由转向驱动装置4带动驱动轮装置到机械零位,即车轮前进方向与车体保持平行后,此时移动机器人控制单元7将磁栅尺读头23读取的数值设定为0值后,便可实现对转动角度的零位标定,以供后续进行旋转角度测量。In this way, when the universal steering wheel module is installed on the car body, the steering drive device 4 drives the driving wheel device to the mechanical zero position, that is, after the forward direction of the wheel is kept parallel to the car body, the mobile robot control unit 7 will After the value read by the magnetic
由此可见,本案巧妙的在转向机构3中利用结构落差来容纳磁旋转编码器2,同时又对应转向机构3的转向结构,来设置环状的磁栅尺21及检测读头22,从而利用磁场的变化,确定磁栅尺读头23的绝对位置。此举在代替原有传统码盘和编码器的基础上,不但实现了紧凑的设计结构,同时在使用上,磁栅尺读头23及磁栅尺21更是具备耐震、耐腐蚀、耐污染、可靠性高和结构简单的特点,可以有效防止磁栅尺21因为长时间运行后表面有污渍而导致角度测量不准确的问题。It can be seen that this case cleverly utilizes the structural drop in the
此外对应上述实施例,根据本实用新型的另一方面,还提供了一种轮式移动机器人,其移动单元包括:舵轮模组,其中所述舵轮模组采用如上任一所述全向舵轮模组的结构。In addition, corresponding to the above-mentioned embodiments, according to another aspect of the present invention, a wheeled mobile robot is provided, the mobile unit of which includes: a steering wheel module, wherein the steering wheel module adopts the omnidirectional steering wheel module as described above The structure of the group.
综上所述,通过本实用新型提供的该全向舵轮模组及其制成的轮式移动机器人,巧妙的利用在支撑轮31与转向轴32之间建立落差结构,以获取容纳磁栅位移传感器的空间,同时利用磁栅位移传感器小巧部件较少,且检测时为无接触测量无磨损,无需建立啮合传动的特性,使得整个舵轮模组结构可以设计的更加紧凑,结构成本更低,此外相较于目前通过齿轮啮合传动实现对转动角度间接测量的技术相比,采用磁栅位移传感器能够直接测量转动角度值,消除了传递间隙问题,使测量得到的转动角度值误差更小,从而提升控制单元7在对移动机器人运动过程中的运动解析精度,进而提高移动机器人的定位精度。To sum up, through the omnidirectional steering wheel module provided by the utility model and the wheeled mobile robot made of it, the drop structure established between the
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the described specific implementations. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The utility model is only limited by the claims and its full scope and equivalents. All modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall be included in the scope of the utility model. within the scope of protection.
此外,本实用新型实施例的各种不同的实施方式之间也可以进行任意组合,只要其不违背本实用新型实施例的思想,其同样应当视为本实用新型实施例所公开的内容。In addition, any combination of various implementations of the embodiments of the present invention can also be made, as long as they do not violate the idea of the embodiments of the present invention, they should also be regarded as the content disclosed by the embodiments of the present invention.
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