CN219073983U - Dual intelligent roundness correction equipment for large-caliber steel pipes - Google Patents
Dual intelligent roundness correction equipment for large-caliber steel pipes Download PDFInfo
- Publication number
- CN219073983U CN219073983U CN202222532364.7U CN202222532364U CN219073983U CN 219073983 U CN219073983 U CN 219073983U CN 202222532364 U CN202222532364 U CN 202222532364U CN 219073983 U CN219073983 U CN 219073983U
- Authority
- CN
- China
- Prior art keywords
- hydraulic
- roundness correction
- steel pipe
- positioning shaft
- intelligent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model provides a large-caliber steel pipe duplex intelligent roundness correction device, and relates to the technical field of steel pipe roundness correction. The utility model comprises a frame, wherein at least two groups of walking roller assemblies are arranged on the frame, a positioning shaft is arranged on the frame, a computer control system is arranged in the frame, two groups of circle calibrating mechanisms are arranged on the positioning shaft, each circle calibrating mechanism comprises a plurality of hydraulic jacks and laser ranging probes which are arranged on the positioning shaft, a hydraulic station matched with the hydraulic jacks is arranged in the frame, the jacking and retracting directions of the hydraulic jacks are arranged along the radial direction of the positioning shaft, and the distance between the walking roller assemblies and the positioning shaft is matched with the inner diameter of a steel pipe.
Description
Technical Field
The utility model relates to the technical field of steel pipe rounding, in particular to a large-caliber steel pipe duplex intelligent rounding device.
Background
In the field of industrial manufacturing or construction engineering of large chemical containers, large conveying pipelines, bridge steel pipe arches or steel pipe lattice pier columns and the like, large-caliber steel pipe structures are often used. Because the steel plate width and the pipe coiling equipment capacity are limited, the single pipe manufacturing cannot be too long, and the length of the single pipe cannot meet the actual requirements, the single pipe can only be formed by adopting a mode shown in fig. 1 and adopting a plurality of single pipe assembly welding.
The conventional production flow of large-caliber steel pipe splicing is as follows: steel plate blanking, steel plate coiling, steel pipe longitudinal seam welding, steel pipe rounding, steel pipe pairing assembly and pairing girth welding. After welding the longitudinal seam of the rolled short steel pipe, the rolled short steel pipe is subjected to re-rounding through a plate bending machine, but ovality and diameter deviation still exist. Therefore, when two short steel pipes are assembled in a butt joint way, due to the problems of ovality and diameter deviation of the steel pipes, local misalignment or ovality of adjacent pipe orifices of the two steel pipes is out of tolerance, and the welding quality or geometric dimension of a butt joint weld joint is unqualified due to the misalignment of larger deviation, so that a large amount of repair treatment work is brought.
In the prior art, when the steel pipes are assembled in a pairing way, the circumferential offset and ellipticity of adjacent ports between the steel pipes are required to be controlled within a reasonable tolerance range. The common practice is to carry out matching measurement on adjacent pipe orifices of the steel pipes, radially press the lower part or the part with the ovality exceeding the standard by using a manual jack in the part with larger misalignment, enable the lower part or the part to be flush with the inner surface and the outer surface of the adjacent steel pipes or have the ovality, then carry out section welding and fixing, and fix the temporary support replacing jack in the corresponding part in the pipe. And similarly, the overlapping and ellipticity of the whole circumference are adjusted and matched, and the working procedures of steel pipe assembly butt joint and girth welding are completed.
Therefore, the traditional pairing matching method is operated manually and is carried out through the cooperation of tools such as a jack, a temporary support and a measuring instrument, the workload is huge, the working efficiency is very low, and the pairing precision is often not satisfactory and needs to be reworked, so that the problem is needed to be solved.
Disclosure of Invention
The utility model aims to develop large-caliber steel pipe duplex intelligent roundness correction equipment for improving the roundness correction work efficiency of steel pipes.
The utility model is realized by the following technical scheme:
a dual intelligent roundness correction device for a large-caliber steel pipe comprises:
a frame;
at least two groups of walking roller components arranged on the frame;
the positioning shaft is arranged on the frame;
two sets of school circle mechanisms locate on the locating shaft, school circle mechanism includes:
the hydraulic jacks are arranged on the positioning shaft;
the plurality of laser ranging probes are arranged on the positioning shaft;
the hydraulic station is arranged in the frame and matched with the hydraulic jack;
the computer control system is arranged in the rack;
the hydraulic jack is characterized in that the jacking and retreating directions of the hydraulic jack are arranged along the radial direction of the positioning shaft, and the distance between the walking roller assembly and the positioning shaft is matched with the inner diameter of the steel pipe.
Optionally, the walking roller assembly comprises at least two rollers, and the rotation axis of the rollers is perpendicular to the axial direction of the positioning shaft.
Optionally, the circle calibrating mechanism further comprises a circle calibrating bracket, the circle calibrating bracket is arranged on the positioning shaft, and the hydraulic jack and the laser ranging probe are arranged on the circle calibrating bracket.
Optionally, the round calibrating support is internally provided with a round hole matched with the positioning shaft, and the round calibrating support is sleeved on the positioning shaft.
Optionally, the plurality of hydraulic jacks on the roundness correction support are arranged at equal intervals in the circumferential direction of the positioning shaft.
Optionally, the laser ranging probe is arranged on a circle calibrating bracket at the side part of the hydraulic jack.
Optionally, a distance adjusting sleeve matched with the circle correcting bracket is sleeved on the positioning shaft.
Optionally, the laser ranging probe and the hydraulic station are connected with a computer control system in a circuit manner.
Optionally, the hydraulic station comprises a motor, a hydraulic pump, a hydraulic oil tank and two multi-channel electronically controlled hydraulic distribution valves.
Optionally, the two multi-channel electronically controlled hydraulic distribution valves are respectively matched with hydraulic jacks of the two groups of circle calibrating mechanisms, the hydraulic jacks are provided with a pair of hydraulic pipelines, one ends of the hydraulic pipelines are respectively connected with the upper and lower interfaces of the hydraulic jacks, and the other ends of the hydraulic pipelines are connected with the multi-channel electronically controlled hydraulic distribution valves.
The beneficial effects of the utility model are as follows:
the utility model has the advantages of higher degree of automation, simple operation, low requirement on operation experience of operators, higher measurement and treatment control precision, and effectively ensures the butt joint precision of the steel pipes.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a multi-tube docking station;
FIG. 2 is a block diagram of the present utility model;
FIG. 3 is a block diagram of a rack;
fig. 4 is a structural diagram of a circle calibrating mechanism.
Detailed Description
Hereinafter, only certain exemplary embodiments are briefly described. As will be recognized by those skilled in the pertinent art, the described embodiments may be modified in numerous different ways without departing from the spirit or scope of the present utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.
In the description of the utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description of the utility model and to simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the utility model.
Embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
As shown in fig. 2-4, the utility model discloses a large-caliber steel pipe duplex intelligent roundness correction device, which comprises a frame 1, wherein a positioning shaft 4 is arranged on the side part of the frame 1, and when the frame 1 is positioned in a steel pipe, the positioning shaft 4 and the steel pipe are in a coaxial state.
At least two groups of walking roller assemblies 2 are arranged at the bottom of the frame 1, each walking roller assembly 2 comprises at least two rollers, a plurality of rollers in each walking roller assembly 2 are arranged in a straight line parallel to the positioning shaft 4, and the rotating shafts of the rollers are perpendicular to the axial direction of the positioning shaft 4.
The distance between the walking roller assembly 2 and the positioning shaft 4 is matched with the inner diameter of the steel pipe, so that the frame 1 is positioned inside the steel pipe, and when the walking roller assembly 2 axially slides on the steel pipe, the positioning shaft 4 and the steel pipe are in a coaxial state.
The positioning shaft 4 is provided with two groups of circle calibrating mechanisms, each circle calibrating mechanism comprises a circle calibrating bracket 6 sleeved on the positioning shaft 4, and round holes matched with the positioning shaft 4 are formed in the circle calibrating brackets 6.
The circle calibrating bracket 6 is provided with a plurality of hydraulic jacks 7, the hydraulic jacks 7 are arranged at equal intervals in the circumferential direction of the positioning shaft 4, and the jacking and retreating directions of the hydraulic jacks 7 are arranged along the radial direction of the positioning shaft 4.
The hydraulic station 3 matched with the hydraulic jack 7 is arranged in the frame 1, the hydraulic station 3 comprises a motor, a hydraulic pump, a hydraulic oil tank and two multi-channel electronic control hydraulic distribution valves, and the two distribution valves are respectively matched with the hydraulic jack 7 of the two groups of circle correcting mechanisms. Each hydraulic jack 7 is provided with a pair of hydraulic pipelines, one end of each hydraulic pipeline is respectively connected with the upper interface and the lower interface of the hydraulic jack 7 for extending, loading, retracting and unloading the hydraulic jack 7, and the other end of each hydraulic pipeline is connected with a multichannel electronic control hydraulic distribution valve.
The circle calibrating bracket 6 at the side part of the hydraulic jack 7 is provided with a laser ranging probe 8, the laser ranging probe 8 is respectively connected with a signal acquisition terminal of a computer control system arranged in the frame 1 through a signal transmission line, and the computer control system is connected with the hydraulic station 3 through a line. The computer control system can be used for starting the laser ranging probe 8, analyzing and calculating the detection data of the laser ranging probe 8, and controlling the loading direction (forward direction and reverse direction) and loading force of each hydraulic jack 7.
The positioning shaft 4 is also sleeved with a distance adjusting sleeve 5, the distance adjusting sleeve 5 is arranged between the circle correcting supports 6 of the two sets of circle correcting mechanisms, the distance adjusting sleeve 5 can also be arranged between the circle correcting supports 6 of the circle correcting mechanisms and the frame 1, and the position of the circle correcting supports 6 on the positioning shaft 4 can be adjusted and fixed through the arrangement of the distance adjusting sleeve 5.
And (3) installing two pairs of steel pipes on the jig frame, adjusting the assembly gap between the two steel pipes, and adjusting the axial line level and the straightness of the pairs of steel pipes. The frame 1 enters into the steel pipes, the frame 1 slides in the steel pipes through the walking roller assemblies 2, so that the positioning shaft 4 moves to the joint of the two steel pipes, and the two rounding mechanisms are respectively positioned in the pipe orifices of the two steel pipes. The laser ranging probes 8 are started, the laser ranging probes 8 of the two groups of roundness correction mechanisms respectively measure the distances between the laser ranging probes 8 and different parts of the inner surface of the pipe orifice of the steel pipe, and the measured data are displayed and stored on a computer. After the computer control system analyzes and processes the measured data, each hydraulic jack 7 is controlled to extend out to be in contact with the inner surface of the pipe orifice. The computer control system automatically controls the multichannel electronic control hydraulic distribution valve to load the hydraulic jack 7 needing to be continuously jacked, and synchronously controls the hydraulic jack 7 needing to be retreated to unload. The laser ranging probe 8 continuously checks the distance change between the inner surface of the pipe orifice and the pipe orifice (avoids the new misalignment and the ovality out of tolerance caused by transitional loading), and stops loading after the misalignment amount or ovality of the pipe orifice reaches the requirement. And (3) manually rechecking the inner and outer surface misalignment and the ovality of the steel pipe at the joint of the steel pipe, and performing spot welding fixation on multiple parts in a circumferential groove of the joint of the steel pipe after the steel pipe is qualified (each hydraulic jack 7 is in load holding). After the spot welding is fixed, each hydraulic jack 7 is unloaded, and the equipment is withdrawn or pushed into the next interface continuously to work repeatedly.
The utility model has the advantages of higher degree of automation, simple operation, low requirement on operation experience of operators, higher measurement and treatment control precision, and effectively ensures the butt joint precision of the steel pipes.
The above embodiments are only preferred embodiments of the present utility model, and are not limiting to the technical solutions of the present utility model, and any technical solution that can be implemented on the basis of the above embodiments without inventive effort should be considered as falling within the scope of protection of the patent claims of the present utility model.
Claims (10)
1. The utility model provides a heavy-calibre steel pipe duplex intelligence school circle equipment which characterized in that includes:
a frame;
at least two groups of walking roller components arranged on the frame;
the positioning shaft is arranged on the frame;
two sets of school circle mechanisms locate on the locating shaft, school circle mechanism includes:
the hydraulic jacks are arranged on the positioning shaft;
the plurality of laser ranging probes are arranged on the positioning shaft;
the hydraulic station is arranged in the frame and matched with the hydraulic jack;
the computer control system is arranged in the rack;
the hydraulic jack is characterized in that the jacking and retreating directions of the hydraulic jack are arranged along the radial direction of the positioning shaft, and the distance between the walking roller assembly and the positioning shaft is matched with the inner diameter of the steel pipe.
2. The large-caliber steel pipe duplex intelligent roundness correction equipment according to claim 1, wherein the walking roller assembly comprises at least two rollers, and the rotating shafts of the rollers are perpendicular to the axial direction of the positioning shaft.
3. The intelligent roundness correction equipment for the large-caliber steel pipe duplex according to claim 1, wherein the roundness correction mechanism further comprises a roundness correction support, the roundness correction support is arranged on the positioning shaft, and the hydraulic jack and the laser ranging probe are arranged on the roundness correction support.
4. The intelligent large-caliber steel pipe duplex roundness correction device according to claim 3, wherein a round hole matched with a positioning shaft is formed in the roundness correction support, and the roundness correction support is sleeved on the positioning shaft.
5. The intelligent roundness correction equipment for the large-caliber steel pipe duplex according to claim 4, wherein a plurality of hydraulic jacks on the roundness correction support are arranged at equal intervals in the circumferential direction of the positioning shaft.
6. The intelligent roundness correction equipment for the large-caliber steel pipe duplex according to claim 5, wherein the laser ranging probe is arranged on a roundness correction bracket at the side part of the hydraulic jack.
7. The intelligent large-caliber steel pipe duplex roundness correction equipment according to claim 6, wherein the locating shaft is sleeved with a distance-adjusting sleeve matched with the roundness correction bracket.
8. The large-caliber steel pipe duplex intelligent roundness correction equipment according to claim 1, wherein the laser ranging probe and the hydraulic station are connected with a computer control system in a circuit manner.
9. The intelligent roundness correction equipment for the large-caliber steel pipe duplex according to claim 8, wherein the hydraulic station comprises a motor, a hydraulic pump, a hydraulic oil tank and two multi-channel electronic control hydraulic distribution valves.
10. The large-caliber steel pipe duplex intelligent roundness correction equipment according to claim 9, wherein two multi-channel electronically controlled hydraulic distribution valves are respectively matched with hydraulic jacks of two groups of roundness correction mechanisms, the hydraulic jacks are provided with a pair of hydraulic pipelines, one ends of the hydraulic pipelines are respectively connected with an upper interface and a lower interface of the hydraulic jacks, and the other ends of the hydraulic pipelines are connected with the multi-channel electronically controlled hydraulic distribution valves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222532364.7U CN219073983U (en) | 2022-09-23 | 2022-09-23 | Dual intelligent roundness correction equipment for large-caliber steel pipes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222532364.7U CN219073983U (en) | 2022-09-23 | 2022-09-23 | Dual intelligent roundness correction equipment for large-caliber steel pipes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219073983U true CN219073983U (en) | 2023-05-26 |
Family
ID=86406442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222532364.7U Active CN219073983U (en) | 2022-09-23 | 2022-09-23 | Dual intelligent roundness correction equipment for large-caliber steel pipes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219073983U (en) |
-
2022
- 2022-09-23 CN CN202222532364.7U patent/CN219073983U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| RU2593040C2 (en) | Method for mutual positioning of pipes | |
| CN111113018B (en) | Precise shaft butt joint equipment and precise shaft butt joint method | |
| CN107717346B (en) | Mast construction process for 1600T mast crane | |
| CN113909766B (en) | Intersecting line weld joint welding equipment and method | |
| CN219073983U (en) | Dual intelligent roundness correction equipment for large-caliber steel pipes | |
| CN111829479A (en) | Device and method for measuring shape error of inner surface of deep hole of part | |
| CN113070557A (en) | Hole forming device and hole forming method for pipe wall of steel pipe pile | |
| CN109366099B (en) | method for manufacturing special-shaped spiral body | |
| CN116810299A (en) | Manufacturing method of pressure steel pipe | |
| CN113600976B (en) | DN650 metal flexible connecting pipe installation size control method | |
| CN113814676B (en) | Manufacturing method of large-diameter tower equipment | |
| CN211305464U (en) | Stagger correction device | |
| CN111774813B (en) | Method for manufacturing inner field of folding pipe | |
| CN211178214U (en) | Motor centering device for rack | |
| CN114609360A (en) | Nondestructive testing equipment and method for metal weld defects | |
| CN113477818A (en) | Pipe bending process for bending flanged bent pipe by using numerical control pipe bender | |
| CN103028877B (en) | Method for forming large elbow and tool for forming large elbow | |
| CN220278763U (en) | Welding pipeline's auxiliary device that is geared to needs of job | |
| CN117415497A (en) | Positioning tool suitable for high-precision connection of rotary products in large-scale workpiece | |
| CN218638983U (en) | Reducing pipeline assembly device | |
| CN110814631B (en) | Pipeline elbow assembling and fixing device and assembling and welding method | |
| CN220548281U (en) | Heavy-calibre pipeline bevel connection unloading datum line marking device | |
| CN110303293B (en) | Novel process for manufacturing inner and outer sleeves of expansion joint of pressure steel pipe | |
| CN216827983U (en) | Quick positioner is changed to straightener roller system | |
| CN116441350A (en) | Elbow manufacturing method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |