CN219060002U - Bidirectional vibroflotation device and vibroflotation equipment - Google Patents
Bidirectional vibroflotation device and vibroflotation equipment Download PDFInfo
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- CN219060002U CN219060002U CN202222539822.XU CN202222539822U CN219060002U CN 219060002 U CN219060002 U CN 219060002U CN 202222539822 U CN202222539822 U CN 202222539822U CN 219060002 U CN219060002 U CN 219060002U
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Abstract
The utility model discloses a bidirectional vibroflotation device and vibroflotation equipment, comprising: one end of the shell is provided with a vibrating punch; a shaft sleeve rotatably arranged in the shell, wherein the shaft sleeve is provided with a first eccentric block; the main shaft is rotatably arranged in the shaft sleeve, can be connected with or separated from the shaft sleeve, and is connected with a power mechanism for driving the main shaft to rotate; the first rotating shaft is rotatably arranged in the shell, the axis of the first rotating shaft is perpendicular to the axis of the main shaft, and the first rotating shaft is provided with a second eccentric block; the first transmission device is connected between the main shaft and the first rotating shaft and is used for converting the rotation of the main shaft into the rotation of the first rotating shaft, the input end of the first transmission device is connected or separated with the main shaft, and the output end of the first transmission device is connected with the first rotating shaft. The main shaft is connected with the shaft sleeve and/or the input end of the first transmission device to realize different excitation modes, and the vertical excitation forces in two directions or the combination thereof can be respectively selected, so that the pile forming device is flexible and mobile, has strong adaptability, high construction efficiency and excellent pile forming quality.
Description
Technical Field
The utility model relates to the technical field of vibroflotation equipment, in particular to a bidirectional vibroflotation device. In addition, the utility model also relates to vibroflotation equipment comprising the bidirectional vibroflotation device.
Background
In the construction process of building engineering, the foundation is treated by adopting a vibroflotation device, and two vibroflotation devices in the prior art are adopted, wherein one vibroflotation device is a one-way vibroflotation device, and the other vibroflotation device is a two-way vibroflotation device.
The unidirectional vibroflotation device only comprises a horizontal eccentric block, namely, when a main shaft of the vibroflotation device rotates, the horizontal eccentric block is driven to rotate at a high speed to generate radial circulating horizontal vibration, and when the vibration hole is formed, only horizontal exciting force is generated, so that the unidirectional vibroflotation device is mainly applied to reinforcing a soft foundation. However, when a harder stratum (such as a pebble layer, a hard sand layer and the like) is encountered, insufficient penetrating force for downward hole forming is likely to occur, the construction efficiency is low, and even the hole forming by vibroflotation of a preset depth cannot be successfully completed.
The bidirectional vibroflotation device is characterized in that a vertical eccentric block linked with a horizontal eccentric block is added on the basis of the unidirectional vibroflotation device, namely, when a main shaft of the vibroflotation device rotates, the horizontal eccentric block and the vertical eccentric block are driven to rotate together, so that the horizontal exciting force and the vertical exciting force are generated, and the defect of insufficient penetrating force when the unidirectional vibroflotation device downwards performs hole making can be overcome.
However, since the horizontal eccentric block and the vertical eccentric block of the bi-directional vibroflotation device are coaxially linked, the bi-directional vibroflotation device cannot be controlled to generate independent horizontal exciting force or independent vertical exciting force, that is, the bi-directional vibroflotation device in the prior art has the problem that the optimal exciting force direction cannot be selected according to stratum conditions and construction operation stage changes.
In summary, how to provide a bi-directional vibroflotation device, so as to be capable of selecting an optimal exciting force direction according to the stratum condition and the construction operation stage change is a problem to be solved by those skilled in the art.
Disclosure of Invention
In view of the above, the present utility model aims to provide a bidirectional vibroflotation device capable of selecting an optimal exciting force direction according to the stratum condition and the construction operation stage change.
The utility model further aims to provide vibrating equipment comprising the bidirectional vibrating device, and the vibrating equipment can select the optimal exciting force direction according to stratum conditions and construction operation stage changes.
In order to achieve the above object, the present utility model provides the following technical solutions:
a bi-directional vibroflotation device comprising:
a shell, wherein one end of the shell is provided with a vibrating punch;
the shaft sleeve is rotatably arranged in the shell and is provided with a first eccentric block;
the main shaft is rotatably arranged in the shaft sleeve, the main shaft can be connected with or separated from the shaft sleeve, and the main shaft is connected with a power mechanism for driving the main shaft to rotate;
the first rotating shaft is rotatably arranged in the shell, the axis of the first rotating shaft is perpendicular to the axis of the main shaft, and the first rotating shaft is provided with a second eccentric block;
the first transmission device is connected between the main shaft and the first rotating shaft and is used for converting the rotation of the main shaft into the rotation of the first rotating shaft, the input end of the first transmission device is connected or separated with the main shaft, and the output end of the first transmission device is connected with the first rotating shaft.
Optionally, a first clutch is arranged in the casing, the first clutch is connected with a first control cable for controlling the clutch of the first clutch, and the main shaft and the shaft sleeve are connected or separated through the first clutch.
Optionally, a first clutch end face is arranged at one end of the shaft sleeve, and the first clutch is provided with a first clutch part for engaging with or disengaging from the first clutch end face.
Optionally, a second clutch is arranged in the casing, the second clutch is connected with a second control cable for controlling the clutch of the second clutch, and the input end of the main shaft and the input end of the first transmission device are connected or separated through the second clutch.
Optionally, the input end of the first transmission device is provided with a second clutch end surface, and the second clutch is provided with a second clutch part for engaging with or disengaging from the second clutch end surface.
Optionally, the first transmission device includes:
the first bevel gear is rotatably arranged in the shell and can be connected with or separated from the main shaft;
and the second bevel gear is meshed with the first bevel gear and is connected with the first rotating shaft.
Optionally, at least one rotatable second rotating shaft is arranged in the casing, the second rotating shaft is provided with a second eccentric block, the first rotating shaft and all the second rotating shafts are arranged in parallel along the axial direction of the main shaft, and the first rotating shaft and the second rotating shafts close to the first rotating shaft and the adjacent two second rotating shafts are respectively connected through a second transmission device, so that the first rotating shaft drives all the second rotating shafts to rotate in the same direction.
Optionally, the second transmission device includes:
the intermediate shafts are arranged between the first rotating shaft and the second rotating shaft which is close to the first rotating shaft and between any two adjacent second rotating shafts;
the first rotating shaft and all the second rotating shafts are respectively provided with the first flat gears;
and the second flat gears are arranged on all the intermediate shafts and are used for being meshed with the first flat gears.
Optionally, the housing includes:
the power mechanism is arranged in the first shell;
the second shell is connected with the first shell, and the shaft sleeve is rotatably arranged in the second shell;
and the third shell is connected with one end, far away from the first shell, of the second shell, and the first rotating shaft and the first transmission device are arranged in the third shell.
The utility model provides a shake towards equipment, includes the equipment body and locates along vertical direction the guide arm of equipment body, still includes above-mentioned arbitrary two-way shake towards ware, the casing of two-way shake towards ware keep away from shake the one end of drift with the guide arm is connected.
According to the bidirectional vibroflotation device provided by the utility model, the main shaft can be connected or separated from the shaft sleeve, and the main shaft can be connected or separated from the input end of the first transmission device, so that different excitation forms can be realized by connecting the main shaft with the shaft sleeve and/or the input end of the first transmission device, namely, the excitation forces (such as horizontal excitation force and vertical excitation force) in two directions which are vertical to each other can be respectively controlled and selected, and the combination of the excitation forces (such as horizontal excitation force and vertical excitation force) in two directions which are vertical to each other can be realized (such as synchronous generation of horizontal excitation force and vertical excitation force), so that the bidirectional vibroflotation device is flexible and flexible, has strong adaptability, can be suitable for various soft and hard geological conditions, and realizes the highest-efficiency construction and optimal pile forming. For example: when encountering a softer stratum section, a horizontal excitation mode is adopted, so that compaction of the soil layer and the hole wall is facilitated; when encountering a harder solid stratum section, a vertical excitation mode is adopted, so that the method is more beneficial to rapidly penetrating through a hard stratum, and high-efficiency pore-forming is realized; when the pore-forming is completed and the pile-forming stage of the section-by-section filling is carried out, the complex excitation force which acts in the horizontal and vertical directions simultaneously is adopted, so that the high-efficiency vibration compaction of the pile body is facilitated, and the pile body with better quality is formed.
The vibroflotation equipment provided by the utility model comprises the bidirectional vibroflotation device and has the beneficial effects.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings may be obtained according to the provided drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a bidirectional vibroflotation device according to an embodiment of the present utility model;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is an enlarged view of part of D of FIG. 2;
FIG. 4 is an enlarged view of part of F in FIG. 2;
FIG. 5 is a cross-sectional view B-B of FIG. 2;
FIG. 6 is a cross-sectional view of C-C of FIG. 2;
FIG. 7 is a schematic view of the direction K of FIG. 1;
fig. 8 is a schematic structural diagram of an vibroflotation device according to an embodiment of the present utility model.
Reference numerals in fig. 1 to 8 are as follows:
the vibration damper comprises a first casing 1, a second casing 11, a third casing 13, a vibration punch 14, a nozzle 141, a shaft sleeve 2, a first eccentric block 21, a first clutch end face 22, a first bearing 23, a bearing seat 24, a first lock nut 25, a first flat key 26, a main shaft 3, a power mechanism 31, a power pipe cable 311, a coupling 312, a first spline 32, a second spline 33, a second bearing 34, a third bearing 35, a first rotating shaft 41, a second eccentric block 411, a first end cover 412, a fourth bearing 413, a second flat key 414, a second rotating shaft 42, a first clutch 51, a first clutch 511, a second clutch 52, a second control pipe cable 521, a first bevel gear 61, a second clutch end face 611, a second lock nut 612, a fifth bearing 613, a fifth bearing 614, a second end cover 62, a second bevel gear 63, a middle shaft 63, a sixth gear 631, a guide rod 64, a second flat gear 64, a flat gear 8, a vibration damper 93, a 9 and a vibration damper.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The core of the utility model is to provide a bidirectional vibroflotation device which can select the optimal exciting force direction according to stratum conditions and construction operation stage changes. The utility model further provides vibration punching equipment comprising the bidirectional vibration punching device, and the optimal exciting force direction can be selected according to stratum conditions and construction operation stage changes.
Referring to fig. 1 to 8, fig. 1 is a schematic structural diagram of a bidirectional vibroflotation device according to an embodiment of the present utility model; FIG. 2 is a cross-sectional view A-A of FIG. 1; FIG. 3 is an enlarged view of part of D of FIG. 2;
FIG. 4 is an enlarged view of part of F in FIG. 2; FIG. 5 is a cross-sectional view B-B of FIG. 2; FIG. 6 is a cross-sectional view of C-C of FIG. 2; FIG. 7 is a schematic view of the direction K of FIG. 1; fig. 8 is a schematic structural diagram of an vibroflotation device according to an embodiment of the present utility model.
The embodiment of the utility model provides a bidirectional vibroflotation device, which comprises a shell 1, a shaft sleeve 2, a main shaft 3, a power mechanism 31, a first rotating shaft 41 and a first transmission device, wherein the shell 1 mainly plays roles of bearing and transmitting excitation, and one end of the shell 1 is provided with a vibroflotation head 14; the shaft sleeve 2 is rotatably arranged in the shell 1, and the shaft sleeve 2 is provided with a first eccentric block 21; the main shaft 3 is rotatably arranged in the shaft sleeve 2, the main shaft 3 can be connected with or separated from the shaft sleeve 2, the main shaft 3 is connected with the power mechanism 31, and the power mechanism 31 is used for driving the main shaft 3 to rotate; the first rotating shaft 41 is rotatably arranged in the shell 1, the axis of the first rotating shaft 41 is perpendicular to the axis of the main shaft 3, and the first rotating shaft 41 is provided with a second eccentric block 411; the first transmission device is connected between the main shaft 3 and the first rotating shaft 41, and is used for converting the rotation of the main shaft 3 into the rotation of the first rotating shaft 41, the input end of the first transmission device is connected or separated with the main shaft 3, and the output end of the first transmission device is connected with the first rotating shaft 41.
Since the spindle 3 is connectable or disconnectable to the sleeve 2 and the spindle 3 is connectable or disconnectable to the input of the first transmission, the present embodiment enables different movement patterns by connecting the spindle 3 to the sleeve 2 and/or to the input of the first transmission.
When the spindle 3 is connected with the shaft sleeve 2 and separated from the input end of the first transmission device, the power mechanism 31 drives the spindle 3 to rotate, so that the spindle 3 drives the shaft sleeve 2 to rotate together, and because the shaft sleeve 2 is provided with the first eccentric block 21, vibration excitation perpendicular to the axis direction of the shaft sleeve 2 can be generated, for example, when the spindle 3 and the shaft sleeve 2 are vertically arranged, horizontal vibration excitation can be generated when the spindle 3 drives the shaft sleeve 2 to rotate together. This excitation mode is suitable for softer strata, for example, when the bidirectional vibroflotator is used for vibroflotation and hole forming, the spindle 3 is connected with the shaft sleeve 2, and the mode of horizontal excitation is adopted for hole forming of the generally softer strata.
When the spindle 3 is separated from the shaft sleeve 2 and connected with the input end of the first transmission device, the power mechanism 31 drives the spindle 3 to rotate, so that the spindle 3 drives the first rotating shaft 41 to rotate together through the first transmission device, and because the axis of the first rotating shaft 41 is perpendicular to the axis of the spindle 3 and the first rotating shaft 41 is provided with the second eccentric block 411, excitation perpendicular to the axis direction of the first rotating shaft 41 can be generated, that is, excitation is generated along the axis directions of the spindle 3 and the shaft sleeve 2, for example, when the spindle 3 and the shaft sleeve 2 are vertically arranged, the first rotating shaft 41 is horizontally arranged, and when the spindle 3 drives the first rotating shaft 41 to rotate together through the first transmission device, vertical excitation can be generated. This excitation mode is more suitable for harder formations, for example, when harder formations are encountered, the bi-directional vibroflotation device is difficult to hole downwards or slow in footage, and holes can be formed by connecting the main shaft 3 with the input end of the first transmission device instead of using a vertical excitation mode.
When the main shaft 3 is connected with the shaft sleeve 2 and the input end of the first transmission device, the power mechanism 31 drives the main shaft 3 to rotate, so that the main shaft 3 drives the shaft sleeve 2 to rotate together, and the main shaft 3 drives the first rotating shaft 41 to rotate together through the first transmission device, namely, the main shaft 3, the shaft sleeve 2 and the first rotating shaft 41 rotate together, and when the shaft sleeve 2 rotates, excitation perpendicular to the axial direction of the shaft sleeve 2 is generated; when the first rotating shaft 41 rotates, excitation perpendicular to the axial direction of the first rotating shaft 41 (that is, excitation along the axial directions of the spindle 3 and the sleeve 2) is generated; that is, the bi-directional vibroflotation device can generate vibration in the directions perpendicular to each other, for example, horizontal vibration and vertical vibration are generated at the same time, and in the process of using the bi-directional vibroflotation device to perform vibroflotation hole forming and vibration compaction broken stone filling, the main shaft 3 is connected with the shaft sleeve 2, the main shaft 3 is connected with the input end of the first transmission device, and horizontal vibration force and vertical vibration force are generated at the same time, and meanwhile, bi-directional vibration compaction operation is performed, so that the construction efficiency and the pile forming quality are improved.
Therefore, the bidirectional vibroflotation device provided by the embodiment can respectively control and select the exciting forces (such as horizontal exciting force and vertical exciting force) in two directions which are vertical to each other, and can realize the combination of the exciting forces in two directions which are vertical to each other (such as the same time for generating the horizontal exciting force and the vertical exciting force), so that the bidirectional vibroflotation device is flexible and flexible, has strong adaptability, can adapt to various soft and hard geological conditions, and realizes the highest-efficiency construction and optimal quality piling. For example: when encountering a softer stratum section, a horizontal excitation mode is adopted, so that compaction of the soil layer and the hole wall is facilitated; when encountering a harder solid stratum section, a vertical excitation mode is adopted, so that the method is more beneficial to rapidly penetrating through a hard stratum, and high-efficiency pore-forming is realized; when the pore-forming is completed and the pile-forming stage of the section-by-section filling is carried out, the complex excitation force which acts in the horizontal and vertical directions simultaneously is adopted, so that the high-efficiency vibration compaction of the pile body is facilitated, and the pile body with better quality is formed.
It should be noted that, in this embodiment, the specific implementation manner of the connection or separation between the main shaft 3 and the shaft sleeve 2 and between the main shaft 3 and the input end of the first transmission device is not limited, and those skilled in the art may adopt a manner of connecting or separating two parts conventionally in the mechanical field.
In some embodiments, a first clutch 51 is provided in the casing 1, and a first umbilical 511 for controlling the clutch of the first clutch 51 is connected to the first clutch 51, and the spindle 3 and the sleeve 2 are connected or disconnected through the first clutch 51. That is, the present embodiment controls the first clutch 51 to perform a clutch operation by manipulation of the first umbilical 511, thereby achieving coupling or decoupling of the spindle 3 and the sleeve 2. Simple structure and convenient control.
The specific structure of the first clutch 51 and the manner of arrangement thereof are not limited in this embodiment, as long as the connection or disconnection of the main shaft 3 and the sleeve 2 can be achieved.
To facilitate the clutching of the first clutch 51, in some embodiments, one end of the sleeve 2 is provided with a first clutch end face 22, and the first clutch 51 is provided with a first clutch portion for engaging with or disengaging from the first clutch end face 22. That is, the first umbilical 511 can control the first clutch portion to move so as to make the first clutch portion approach or separate from the first clutch end surface 22, so as to achieve engagement or disengagement of the first clutch portion and the first clutch end surface 22; when the first clutch part is meshed with the first clutch end face 22, the connection between the spindle 3 and the shaft sleeve 2 is realized, and at the moment, the spindle 3 can drive the shaft sleeve 2 to rotate together when rotating; when the first clutch part is separated from the first clutch end surface 22, the separation of the spindle 3 and the shaft sleeve 2 is realized, and the shaft sleeve 2 can be kept stationary when the spindle 3 rotates.
In view of the ease of connection of the first clutch 51 to the spindle 3, in some embodiments the spindle 3 is connected to the first clutch portion by the first spline 32. It can be understood that the first spline 32 is used for circumferential limitation between the main shaft 3 and the first clutch part, so that the main shaft 3 can drive the first clutch part to rotate together; and the first clutch portion is movable relative to the first spline 32 in the axial direction of the main shaft 3 to effect engagement or disengagement of the first clutch portion with the first clutch end face 22.
In some embodiments, a second clutch 52 is provided in the casing 1, the second clutch 52 is connected with a second control cable 521 for controlling the clutch thereof, and the input end of the first transmission device is connected with or disconnected from the main shaft 3 through the second clutch 52. That is, the present embodiment controls the second clutch 52 to perform the clutch action by the manipulation of the second umbilical 521, thereby achieving the coupling or decoupling of the main shaft 3 and the input end of the first transmission. Simple structure and convenient control.
The specific structure of the second clutch 52 and the arrangement thereof are not limited in this embodiment, as long as connection or disconnection between the main shaft 3 and the input end of the first transmission device can be achieved.
To facilitate clutching of the second clutch 52, in some embodiments, the input of the first transmission is provided with a second clutching end face 611, and the second clutch 52 is provided with a second clutching section for engaging or disengaging the second clutching end face 611. That is, the second umbilical 521 can control the second clutch portion to move so as to make the second clutch portion approach or separate from the second clutch end surface 611, so as to achieve engagement or disengagement of the second clutch portion and the second clutch end surface 611; when the second clutch part is meshed with the second clutch end face 611, the connection between the main shaft 3 and the input end of the first transmission device is realized, and at this time, when the main shaft 3 rotates, the first rotation shaft 41 can be driven to rotate together through the first transmission device; when the second clutch part is disengaged from the second clutch end surface 611, the separation of the main shaft 3 from the input end of the first transmission is achieved, and the first transmission and the first shaft 41 can be kept stationary while the main shaft 3 rotates.
In view of the ease of connection of the second clutch 52 to the spindle 3, in some embodiments the spindle 3 is connected to the second clutch portion by the second spline 33. It can be understood that the second spline 33 is used to limit the position between the spindle 3 and the second clutch portion in the circumferential direction, so that the spindle 3 can drive the second clutch portion to rotate together; and the second clutch part can move relative to the second spline 33 along the axial direction of the main shaft 3 so as to engage or disengage the second clutch part with or from the second clutch end surface 611.
In addition, the specific arrangement of the sleeve 2 in each of the above embodiments is not limited, as long as the sleeve 2 can be rotated. In some embodiments, the two ends of the sleeve 2 are respectively rotatably connected with the inner wall of the casing 1 through a first bearing 23.
In view of the convenience of the arrangement of the first bearing 23, in some embodiments, the bearing housing 24 is connected to the inner wall of the casing 1, and one end of the sleeve 2 is rotatably connected to the bearing housing 24 through the first bearing 23. In some embodiments, the first clutch 51 is mounted to the bearing housing 24.
In some embodiments, one end of the shaft sleeve 2 is provided with an axial limiting stop shoulder, and the axial limiting stop shoulder is in stop limit with the end of the first bearing 23; the other end threaded connection of axle sleeve 2 has first lock nut 25, and first lock nut 25 is used for carrying out axial spacing to axle sleeve 2, avoids axle sleeve 2 axial float.
In addition, the specific arrangement of the spindle 3 is not limited in the above embodiments, as long as the spindle 3 can be rotated. In some embodiments, one end of the spindle 3 is rotatably connected to the sleeve 2 by a second bearing 34.
In some embodiments, the first transmission means includes a first bevel gear 61, the first bevel gear 61 having a hollow structure, and the other end of the main shaft 3 is rotatably coupled to an inner wall of the first bevel gear 61 through a third bearing 35.
In addition, considering the connection of the spindle 3 to the power mechanism 31, in some embodiments, the spindle 3 is connected to the output shaft of the power mechanism 31 through a coupling 312.
It will be appreciated that the power mechanism 31 is connected to a power conduit cable 311 to provide power to the bi-directional vibroflotation device via the power conduit cable 311.
Further, the specific arrangement of the first rotating shaft 41 is not limited in the above embodiments, as long as the rotation of the first rotating shaft 41 can be achieved. In some embodiments, the first rotating shaft 41 is connected to the casing 1 through a fourth bearing 413.
In some embodiments, the housing 1 is connected to the first end cap 412, and the first end cap 412 covers the end of the first shaft 41.
In addition, the above-described embodiments are not limited to the specific structure of the first transmission device, as long as the rotation of the main shaft 3 can be transmitted to the rotation of the first shaft 41.
In some embodiments, the first transmission means comprises a first bevel gear 61 and a second bevel gear 62, the first bevel gear 61 being rotatably provided in the housing 1 and being connectable or disconnectable from the main shaft 3; the second bevel gear 62 is engaged with the first bevel gear 61 and connected to the first shaft 41. That is, when the first bevel gear 61 is connected with the main shaft 3, the main shaft 3 can drive the first bevel gear 61 to rotate, and the first bevel gear 61 and the second bevel gear 62 are meshed for transmission, so that the first rotating shaft 41 can be driven to rotate, and the structure is simple.
In some embodiments, the first bevel gear 61 is rotatably coupled to the inner wall of the housing 1 by a fifth bearing 613.
To axially stop the first bevel gear 61, in some embodiments, a second lock nut 612 is screwed to an end of the first bevel gear 61 remote from the second bevel gear 62, and the second lock nut 612 abuts an end of the fifth bearing 613 to axially stop the first bevel gear 61.
In addition, in some embodiments, a second end cap 614 is connected to the inner wall of the casing 1, and the second end cap 614 covers the end of the fifth bearing 613 far from the second bevel gear 62.
In addition, the above embodiments do not limit the specific number of the first eccentric mass 21 and the second eccentric mass 411. The specific number of the first eccentric blocks 21 and the second eccentric blocks 411 may be one or two or more. In order to increase the exciting force, the sleeve 2 is provided with at least two first eccentric blocks 21 at intervals along its axial direction in some embodiments. The first rotation shaft 41 is provided with at least two second eccentric blocks 411 in the axial direction thereof.
It will be appreciated that when the spindle 3 is disposed along the axis of the casing 1, the first rotating shaft 41 is disposed along the radial direction of the casing 1, and since the length of the casing 1 of the bidirectional vibroflotation device is generally greater than the radial dimension of the casing 1, the number of the second eccentric blocks 411 is limited, so that in order to increase the number of the second eccentric blocks 411, sufficient axial exciting force is generated along the length direction of the spindle 3, so that the bidirectional vibroflotation device efficiently penetrates through the hard ground layer, in some embodiments, at least one rotatable second rotating shaft 42 is disposed in the casing 1, the second rotating shaft 42 is provided with the second eccentric blocks 411, the first rotating shaft 41 and all the second rotating shafts 42 are disposed in parallel along the axis direction of the spindle 3, and the first rotating shaft 41 and the second rotating shaft 42 adjacent to the first rotating shaft 41 are respectively connected through the second transmission device, so that the first rotating shaft 41 drives all the second rotating shafts 42 to rotate in the same direction.
That is, when the spindle 3 rotates, the first rotating shaft 41 is driven to rotate by the first transmission device, so that the first rotating shaft 41 drives the second rotating shafts 42 adjacent to the first rotating shaft 41 to rotate by the second transmission device, and the adjacent two second rotating shafts 42 are driven by the second transmission device, so that the first rotating shaft 41 and all the second rotating shafts 42 synchronously rotate, so that all the second eccentric blocks 411 synchronously rotate, and by reasonably arranging the second transmission device, all the second rotating shafts 42 and the first rotating shaft 41 can rotate in the same direction, that is, all the second eccentric blocks 411 generate the same-direction exciting force, and all the exciting forces are superposed, so that the exciting effect along the axial direction of the spindle 3 can be greatly improved.
It should be noted that, the specific structure of the second transmission device is not limited in this embodiment, and in some embodiments, the second transmission device includes an intermediate shaft 63, a first flat gear 64 and a second flat gear 65, and the intermediate shaft 63 is disposed between the first rotating shaft 41 and the second rotating shaft 42 adjacent to the first rotating shaft 41 and between any two adjacent second rotating shafts 42; the first rotation shaft 41 and all the second rotation shafts 42 are provided with first flat gears 64, respectively; all intermediate shafts 63 are provided with a second flat gear 65, the second flat gear 65 being intended to mesh with the first flat gear 64. That is, the present embodiment achieves the synchronous rotation of the first rotation shaft 41 and all the second rotation shafts 42 by providing the intermediate shaft 63 between the first rotation shaft 41 and the second rotation shaft 42 adjacent to the first rotation shaft 41 and between any adjacent two of the second rotation shafts 42 and by the meshing transmission of the second flat gears 65 with the adjacent first flat gears 64, respectively, so that all the second eccentric blocks 411 are rotated synchronously.
In some embodiments, the intermediate shaft 63 is fixed in the casing 1, and the second flat gear 65 is rotatably connected to the intermediate shaft 63 through a sixth bearing 631.
In some embodiments, the first shaft 41 and each second shaft 42 are respectively provided with two second eccentric blocks 411, and the two coaxial second eccentric blocks 411 are respectively located at two ends of the first shaft 41 or the second shaft 42. That is, the second bevel gear 62 and the first flat gear 64 on the first rotating shaft 41 are located between the two second eccentric blocks 411, and the first flat gear 64 on the second rotating shaft 42 is located between the two second eccentric blocks 411.
In addition, the specific connection manner of the first eccentric block 21 and the shaft sleeve 2 and the specific connection manner of the second eccentric block 411 and the first shaft 41 or the second shaft 42 are not limited in the above embodiments, and in some embodiments, the first eccentric block 21 and the shaft sleeve 2 are connected by the first flat key 26; the second eccentric mass 411 is connected to the first rotating shaft 41 and the second eccentric mass 411 is connected to the second rotating shaft 42 through a second flat key 414.
Further, the above-described respective embodiments are not limited to the specific structure of the casing 1, and in view of convenience of assembly, in some embodiments, the casing 1 includes a first casing 11, a second casing 12, and a third casing 13, and the power mechanism 31 is provided inside the first casing 11; the second casing 12 is connected with the first casing 11, and the shaft sleeve 2 is rotatably arranged in the second casing 12; the third housing 13 is connected to an end of the second housing 12 remote from the first housing 11, and the first shaft 41 and the first transmission are disposed in the third housing 13. That is, in this embodiment, the casing 1 is designed to be a split structure, which is a first casing 11, a second casing 12 and a third casing 13, and then the first casing 11 and the third casing 13 are respectively connected with two ends of the second casing 12 to form the whole casing 1, so that the setting of each part in the casing 1 is convenient, that is, the power mechanism 31 can be arranged in the first casing 11 to form a power assembly, the shaft sleeve 2 and the rotating shaft are arranged in the second casing 12 to form a first excitation assembly, the first rotating shaft 41 and the first transmission device are arranged in the third casing 13 to form a second excitation assembly, and then the power assembly and the second excitation assembly are respectively connected with the first excitation assembly, so that the assembly is convenient.
In the above embodiments, the vibroflotation punch 14 is provided with the nozzles 141, and at least two of the nozzles 141 are used for respectively connecting the air pipe 91 and the water pipe 92 to respectively inject the water vapor into the bi-directional vibroflotation punch through the water pipe 92 and the air pipe 91.
In addition to the bidirectional vibroflotation device, the utility model also provides vibroflotation equipment comprising the bidirectional vibroflotation device disclosed by the embodiment, the vibroflotation equipment further comprises an equipment body and a guide rod 7 arranged on the equipment body along the vertical direction, and one end of the shell 1 of the bidirectional vibroflotation device, which is far away from the vibroflotation head 14, is connected with the guide rod 7.
It should be noted that, the structure of each part of the apparatus body is not limited in this embodiment, and those skilled in the art can refer to the prior art. For example, the device body is a vibroflotation drill 9, a bidirectional vibroflotation device is mounted on the vibroflotation drill 9 through a guide rod 7, the vibroflotation drill 9 can freely move, when the device works, after the vibroflotation drill 9 reaches a pile position, a power mechanism 31 is started to enable the bidirectional vibroflotation device to generate high-frequency vibration, and meanwhile, a water/air pump mounted on the vibroflotation motor is started to spray high-pressure water flow/air flow through a nozzle 141; the bidirectional vibroflotation device enters the stratum by means of the traction of a steel wire rope 93 at the top of the guide rod 7, and continuously downwards vibroflotation is carried out to form holes to the designed depth under the action of the exciting force of the bidirectional vibroflotation device, high-pressure water flow/air flow and the gravity of the bidirectional vibroflotation device; filling crushed stones in sections after hole cleaning; by means of the lifting of the steel wire rope 93, the bidirectional vibroflotation device at the front end of the guide rod 7 is lifted upwards along with the vibration compaction gravel packing until the vibroflotation gravel pile construction operation is completed.
To mitigate vibration transmission, in some embodiments, a damper 8 is provided between the guide bar 7 and the cabinet 1 to reduce vibration transmission to the guide bar 7 of the bi-directional vibroflotation device.
It should also be noted that in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
In this specification, each embodiment is described in a progressive manner, and each embodiment is mainly described by a difference from other embodiments, and identical and similar parts between the embodiments are referred to each other.
The bidirectional vibroflotation device provided by the utility model is described in detail above. The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.
Claims (10)
1. A bi-directional vibroflotation device, comprising:
a shell (1), wherein one end of the shell (1) is provided with a vibrating punch head (14);
a shaft sleeve (2) rotatably arranged in the shell (1), wherein the shaft sleeve (2) is provided with a first eccentric block (21);
a main shaft (3) rotatably arranged in the shaft sleeve (2), wherein the main shaft (3) can be connected with or separated from the shaft sleeve (2), and the main shaft (3) is connected with a power mechanism (31) for driving the main shaft to rotate;
the first rotating shaft (41) is rotatably arranged in the shell (1), the axis of the first rotating shaft (41) is perpendicular to the axis of the main shaft (3), and the first rotating shaft (41) is provided with a second eccentric block (411);
the first transmission device is connected between the main shaft (3) and the first rotating shaft (41) and is used for converting the rotation of the main shaft (3) into the rotation of the first rotating shaft (41), the input end of the first transmission device is connected or separated with the main shaft (3), and the output end of the first transmission device is connected with the first rotating shaft (41).
2. The bidirectional vibroflotation device according to claim 1, characterized in that a first clutch (51) is arranged in the casing (1), the first clutch (51) is connected with a first control cable (511) for controlling the clutch of the first clutch, and the main shaft (3) and the shaft sleeve (2) are connected or separated through the first clutch (51).
3. The bi-directional vibroflotation device according to claim 2, characterized in that one end of the sleeve (2) is provided with a first clutch end surface (22), and the first clutch (51) is provided with a first clutch portion for engaging with or disengaging from the first clutch end surface (22).
4. The bidirectional vibroflotation device according to claim 1, characterized in that a second clutch (52) is arranged in the casing (1), the second clutch (52) is connected with a second control cable (521) for controlling the clutch of the second clutch, and the input end of the main shaft (3) and the input end of the first transmission device are connected or separated through the second clutch (52).
5. The bi-directional vibroflotation device according to claim 4, characterized in that the input end of the first transmission is provided with a second clutch end surface (611), and the second clutch (52) is provided with a second clutch portion for engaging with or disengaging from the second clutch end surface (611).
6. The bi-directional vibroflotation device of claim 1, wherein the first transmission means comprises:
a first bevel gear (61) rotatably provided in the housing (1) and connectable to or separable from the main shaft (3);
a second bevel gear (62) meshed with the first bevel gear (61) and connected with the first rotating shaft (41).
7. The bidirectional vibroflotation device according to any one of claims 1 to 6, wherein at least one rotatable second rotating shaft (42) is arranged in the casing (1), the second rotating shaft (42) is provided with the second eccentric block (411), the first rotating shaft (41) and all the second rotating shafts (42) are arranged in parallel along the axis direction of the main shaft (3), and the first rotating shaft (41) and the second rotating shafts (42) close to the first rotating shaft (41) and the adjacent two second rotating shafts (42) are respectively connected through a second transmission device, so that the first rotating shaft (41) drives all the second rotating shafts (42) to rotate in the same direction.
8. The bi-directional vibroflotation device of claim 7, wherein the second transmission means comprises:
an intermediate shaft (63), wherein the intermediate shaft (63) is arranged between the first rotating shaft (41) and the second rotating shaft (42) which is close to the first rotating shaft (41) and between any two adjacent second rotating shafts (42);
a first flat gear (64), the first rotating shaft (41) and all the second rotating shafts (42) being provided with the first flat gear (64), respectively;
-a second flat gear (65), all of said intermediate shafts (63) being provided with said second flat gear (65), said second flat gear (65) being intended to mesh with said first flat gear (64).
9. Bi-directional vibroflotation device according to any of claims 1-6, characterized in that the housing (1) comprises:
the power mechanism (31) is arranged in the first shell (11);
the second shell (12) is connected with the first shell (11), and the shaft sleeve (2) is rotatably arranged in the second shell (12);
the third casing (13) is connected with one end, far away from the first casing (11), of the second casing (12), and the first rotating shaft (41) and the first transmission device are arranged in the third casing (13).
10. The vibration punching device comprises a device body and a guide rod (7) arranged on the device body along the vertical direction, and is characterized by further comprising the bidirectional vibration punching device as claimed in any one of claims 1-9, wherein one end, far away from a vibration punching head (14), of a shell (1) of the bidirectional vibration punching device is connected with the guide rod (7).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116732966A (en) * | 2023-08-15 | 2023-09-12 | 江阴振博机械有限公司 | Bidirectional vibroflotation device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116732966A (en) * | 2023-08-15 | 2023-09-12 | 江阴振博机械有限公司 | Bidirectional vibroflotation device |
CN116732966B (en) * | 2023-08-15 | 2023-10-13 | 江阴振博机械有限公司 | Bidirectional vibroflotation device |
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