CN219059359U - Microwave yarn printing and dyeing drying qualitative device - Google Patents

Abstract

The utility model provides a microwave yarn printing and dyeing drying qualitative device, comprises a printing and dyeing component, a drying component, an electric control cabinet, a PLC controller, a pigment box, a material supplementing pipe, an air outlet pipe, an exhaust fan and a through hole; in the utility model, the printing and dyeing assembly and the drying assembly are arranged, and the printing and dyeing assembly and the drying assembly are combined together, so that the printing and dyeing and drying processes of the yarns are carried out together, the processing speed of the yarns is improved, and the quality of the yarns is guaranteed; the setting of printing and dyeing subassembly and pigment case, when the yarn passes through the printing and dyeing subassembly, the yarn passes through between first backing roll and the printing and dyeing roller, and the printing and dyeing roller prints to the yarn, and humidity transducer detects the humidity value on printing and dyeing roller surface, and when the humidity value that detects reached the settlement lower limit value, it is less to prove pigment on the printing and dyeing roller, and the PLC controller control corresponds the measuring pump circular telegram operation, carries quantitative pigment from the pigment case to the printing and dyeing roller that corresponds through the measuring pump on, guarantees printing and dyeing subassembly normal operating.

Description

Microwave yarn printing and dyeing drying qualitative device

Technical Field

The utility model belongs to the technical field of microwave yarns, and particularly relates to a microwave yarn printing and dyeing drying qualitative device.

Background

The yarn is a textile, and is processed into products with certain fineness by various textile fibers, and is used for weaving, rope making, thread making, knitting, embroidery and the like, and is divided into short fiber yarns, continuous filaments and the like, wherein the fineness of the yarn is expressed in various ways, such as number, metric count, english count, denier and the like; the twist of the yarn is expressed by the twist number per meter or per inch, and the woolen yarns are generally used for weaving woolen sweaters, woolen pants, woolen vests, scarves, hats, gloves and various spring and autumn clothing articles, and have a decorative effect besides warmth retention;

in the yarn processing process, the yarn needs to be subjected to printing and dyeing and drying operations; however, in the prior art, the printing and dyeing and drying processes are carried out separately, the yarn processing speed is low, and the quality of the yarn is not guaranteed; therefore, the utility model of the microwave yarn printing and dyeing drying qualitative device is very necessary.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a microwave yarn printing and dyeing drying qualitative device, which comprises a printing and dyeing assembly, a drying assembly, an electric control cabinet, a PLC (programmable logic controller), a pigment box, a material supplementing pipe, an air outlet pipe, an exhaust fan and a through hole, wherein the drying assembly is arranged at one side of the printing and dyeing assembly; the electric control cabinet and the PLC are arranged on the front side of the printing and dyeing component; the pigment box is arranged above the printing and dyeing component; the material supplementing pipe is arranged above the pigment box; the air outlet pipe is arranged above the drying component; the exhaust fan is arranged on the air outlet pipe; the number of the through holes is multiple, and the through holes are formed in the middle positions of the two sides of the printing and dyeing assembly and the drying assembly;

the printing and dyeing assembly comprises a printing and dyeing box, a first supporting roller, a printing and dyeing roller, a metering pump and a humidity sensor, wherein a plurality of first supporting rollers are adopted, and the first supporting rollers are arranged in the printing and dyeing box through shaft sleeves; the printing and dyeing rollers are arranged in the printing and dyeing box through shaft sleeves, and the printing and dyeing rollers are positioned above the corresponding first supporting rollers; the metering pumps are multiple, and are arranged above the inside of the printing and dyeing box, the liquid inlet of each metering pump is connected with the lower part of the inside of the pigment box through a pipeline, and the connecting pipeline of the liquid outlet of each metering pump is positioned above the corresponding printing and dyeing roller; humidity transducer adopts a plurality of, and humidity transducer installs in the inside top of printing and dyeing case, and this humidity transducer's detection probe is laminated with the outside of corresponding printing and dyeing roller.

Preferably, the drying assembly comprises a drying box, a second supporting roller, a heating plate and a temperature sensor, and the drying box is arranged on one side of the printing and dyeing box; the number of the second supporting rollers is multiple, and the second supporting rollers are arranged at two ends of the interior of the drying box; the heating plates are multiple and are arranged below the inside of the drying box; the temperature sensor is arranged above the inside of the drying box.

Preferably, the electric control cabinet is connected with the mains supply through a power line; the PLC is connected with the electric control cabinet through a wire; the pigment box adopts a hollow structure; the material supplementing pipe is communicated with the interior of the pigment box, and a spiral cover is arranged at the upper end of the material supplementing pipe; the air outlet pipe is communicated with the interior of the drying box, and the upper end of the air outlet pipe is connected with the waste gas treatment system through a pipeline; the exhaust fan is connected with the electric control cabinet and the PLC controller through wires respectively.

Preferably, the printing and dyeing box adopts a hollow structure; the printing roller and the corresponding first supporting roller are symmetrically arranged, the distance between the printing roller and the corresponding first supporting roller is matched with the size of the yarn, and the printing roller and the corresponding first supporting roller are aligned with the through holes.

Preferably, the metering pump is respectively connected with the electric control cabinet and the PLC controller through wires; the humidity sensor is connected with the electric control cabinet and the PLC controller through wires respectively.

Preferably, the drying box adopts a hollow structure; the second support rollers are symmetrically arranged, and the second support rollers are aligned with the through holes; the heating plate is respectively connected with the electric control cabinet and the PLC controller through wires; the temperature sensor is connected with the electric control cabinet and the PLC controller through wires respectively.

Compared with the prior art, the utility model has the following beneficial effects:

1. the dyeing component and the drying component are combined together, so that the dyeing and drying processes of the yarns are carried out together, the processing speed of the yarns is improved, and the quality of the yarns is guaranteed.

2. According to the arrangement of the printing and dyeing assembly and the pigment box, when yarns pass through the printing and dyeing assembly, the yarns pass through the space between the first supporting roller and the printing and dyeing roller, the printing and dyeing roller prints the yarns, the humidity value of the surface of the printing and dyeing roller is detected by the humidity sensor, when the detected humidity value reaches the set lower limit value, the fact that less pigment is on the printing and dyeing roller is proved, the PLC controls the corresponding metering pump to conduct power-on operation, and quantitative pigment is conveyed from the pigment box to the corresponding printing and dyeing roller through the metering pump, so that the normal operation of the printing and dyeing assembly is ensured.

3. According to the utility model, the drying assembly, the air outlet pipe and the exhaust fan are arranged, when yarns pass through the drying assembly, the second supporting roller plays a role in supporting the yarns, meanwhile, the heating plate heats air in the drying box, and the exhaust fan enables air below the inner part of the drying box to flow to the upper part inside the drying box, so that the heating effect of the heating plate is ensured, and the working efficiency of the drying assembly is improved.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Fig. 2 is a schematic structural view of the printing assembly of the present utility model.

Fig. 3 is a schematic structural view of the drying assembly of the present utility model.

In the figure:

the device comprises a 1-printing and dyeing component, a 11-printing and dyeing box, a 12-first supporting roller, a 13-printing and dyeing roller, a 14-metering pump, a 15-humidity sensor, a 2-drying component, a 21-drying box, a 22-second supporting roller, a 23-heating plate, a 24-temperature sensor, a 3-electric control cabinet, a 4-PLC (programmable logic controller), a 5-pigment box, a 6-feeding pipe, a 7-air outlet pipe, an 8-exhaust fan and a 9-through hole.

Detailed Description

The utility model is further described below with reference to the accompanying drawings:

examples:

as shown in fig. 1 to 3

The utility model provides a microwave yarn printing and dyeing drying qualitative device, which comprises a printing and dyeing assembly 1, a drying assembly 2, an electric control cabinet 3, a PLC (programmable logic controller) 4, a pigment box 5, a material supplementing pipe 6, an air outlet pipe 7, an exhaust fan 8 and a through hole 9, wherein the drying assembly 2 is arranged at one side of the printing and dyeing assembly 1; the electric control cabinet 3 and the PLC 4 are arranged on the front side of the printing and dyeing component 1; the pigment box 5 is arranged above the printing and dyeing assembly 1; the feed supplement pipe 6 is arranged above the pigment box 5; the air outlet pipe 7 is arranged above the drying component 2; the exhaust fan 8 is arranged on the air outlet pipe 7; the number of through holes 9 is plural, and the through holes 9 are arranged in the middle positions of the two sides of the printing and dyeing component 1 and the drying component 2; the electric control cabinet 3 is connected with the mains supply through a power line; the PLC 4 is connected with the electric control cabinet 3 through a wire; the pigment box 5 adopts a hollow structure; the material supplementing pipe 6 is communicated with the inside of the pigment box 5, and a spiral cover is arranged at the upper end of the material supplementing pipe 6; the air outlet pipe 7 is communicated with the interior of the drying box 21, and the upper end of the air outlet pipe 7 is connected with an exhaust gas treatment system through a pipeline; the exhaust fan 8 is respectively connected with the electric control cabinet 3 and the PLC controller 4 through wires; the dyeing component 1 and the drying component 2 are combined together, so that the dyeing and drying processes of the yarns are carried out together, the processing speed of the yarns is improved, and the quality of the yarns is guaranteed.

In this embodiment, the printing module 1 includes a printing box 11, a first support roller 12, a printing roller 13, a metering pump 14, and a humidity sensor 15, the first support roller 12 is plural, and the first support roller 12 is installed inside the printing box 11 through a shaft sleeve; a plurality of printing rollers 13 are adopted, the printing rollers 13 are arranged in the printing box 11 through shaft sleeves, and the printing rollers 13 are positioned above the corresponding first supporting rollers 12; the number of the metering pumps 14 is plural, the metering pumps 14 are arranged above the inside of the printing and dyeing box 11, the liquid inlets of the metering pumps 14 are connected with the lower part of the inside of the pigment box 5 through pipelines, and the connecting pipelines of the liquid outlets of the metering pumps 14 are positioned above the corresponding printing and dyeing rollers 13; a plurality of humidity sensors 15 are adopted, the humidity sensors 15 are arranged above the inside of the printing box 11, and the detection probes of the humidity sensors 15 are attached to the outer sides of the corresponding printing rollers 13; the printing and dyeing box 11 adopts a hollow structure; the printing roller 13 and the corresponding first supporting roller 12 are symmetrically arranged, the distance between the printing roller 13 and the corresponding first supporting roller 12 is matched with the size of the yarn, and the printing roller 13 and the corresponding first supporting roller 12 are aligned with the through hole 9; the metering pump 14 is respectively connected with the electric control cabinet 3 and the PLC controller 4 through wires; the humidity sensor 15 is respectively connected with the electric control cabinet 3 and the PLC controller 4 through wires; when the yarn passes through the printing and dyeing assembly 1, the yarn passes through the space between the first supporting roller 12 and the printing and dyeing roller 13, the printing and dyeing roller 13 prints the yarn, the humidity value on the surface of the printing and dyeing roller 13 is detected by the humidity sensor 15, when the detected humidity value reaches the set lower limit value, the fact that less pigment is on the printing and dyeing roller 13 is proved, the corresponding metering pump 14 is controlled to be electrified to operate by the PLC 4, and quantitative pigment is conveyed from the pigment box 5 to the corresponding printing and dyeing roller 13 through the metering pump 14, so that the normal operation of the printing and dyeing assembly 1 is ensured.

In this embodiment, the drying assembly 2 includes a drying box 21, a second support roller 22, a heating plate 23, and a temperature sensor 24, and the drying box 21 is installed at one side of the printing box 11; a plurality of second support rollers 22 are provided, and the second support rollers 22 are installed at both ends of the inside of the drying box 21; a plurality of heating plates 23 are provided, and the heating plates 23 are installed below the inside of the drying box 21; the temperature sensor 24 is installed above the inside of the drying box 21; the drying box 21 adopts a hollow structure; the second support rollers 22 are symmetrically arranged, and the second support rollers 22 are aligned with the through holes 9; the heating plate 23 is respectively connected with the electric control cabinet 3 and the PLC controller 4 through wires; the temperature sensor 24 is respectively connected with the electric control cabinet 3 and the PLC controller 4 through wires; when yarn passes through stoving subassembly 2, second backing roll 22 plays the supporting role to the yarn, and hot plate 23 heats the interior air of stoving case 21 simultaneously, and air exhauster 8 makes the inside below of stoving case 21 flow to the inside top of stoving case 21, guarantees hot plate 23's heating effect, improves stoving subassembly 2's work efficiency.

Principle of operation

In the utility model, when the dyeing machine is used, the electric control cabinet 3 is connected with the mains supply to supply power, the PLC 4 is electrified to perform control, the unreeling device is arranged on one side of the dyeing component 1, which is away from the drying component 2, to unreel yarns, and the reeling device is arranged on one side of the drying component 2, which is away from the dyeing component 1, to reel yarns; the yarn is made to travel in the printing and dyeing component 1 and the drying component 2 through the through holes 9 by the unreeling device and the reeling device, the printing and dyeing component 1 and the drying component 2 are combined together, the printing and dyeing and drying processes of the yarn are carried out together, the processing speed of the yarn is improved, and the quality of the yarn is guaranteed; when the yarn passes through the printing and dyeing assembly 1, the yarn passes through between the first supporting roller 12 and the printing and dyeing roller 13, the printing and dyeing roller 13 prints the yarn, the humidity sensor 15 detects the humidity value of the surface of the printing and dyeing roller 13, when the detected humidity value reaches the set lower limit value, the fact that the pigment on the printing and dyeing roller 13 is less is proved, the PLC 4 controls the corresponding metering pump 14 to conduct electricity to operate, and quantitative pigment is conveyed from the pigment box 5 to the corresponding printing and dyeing roller 13 through the metering pump 14, so that the normal operation of the printing and dyeing assembly 1 is ensured; when the yarn passes through the printing and dyeing assembly 1, the yarn passes through the space between the first supporting roller 12 and the printing and dyeing roller 13, the printing and dyeing roller 13 prints the yarn, the humidity value on the surface of the printing and dyeing roller 13 is detected by the humidity sensor 15, when the detected humidity value reaches the set lower limit value, the fact that less pigment is on the printing and dyeing roller 13 is proved, the corresponding metering pump 14 is controlled to be electrified to operate by the PLC 4, and quantitative pigment is conveyed from the pigment box 5 to the corresponding printing and dyeing roller 13 through the metering pump 14, so that the normal operation of the printing and dyeing assembly 1 is ensured.

By utilizing the technical scheme of the utility model or under the inspired by the technical scheme of the utility model, a similar technical scheme is designed by a person skilled in the art, so that the technical effects are achieved, and the technical scheme falls into the protection scope of the utility model.

Claims (6)

1. The utility model provides a microwave yarn printing and dyeing stoving qualitative device which characterized in that: the automatic dyeing device comprises a dyeing component (1), a drying component (2), an electric control cabinet (3), a PLC (programmable logic controller) controller (4), a pigment box (5), a material supplementing pipe (6), an air outlet pipe (7), an exhaust fan (8) and a through hole (9), wherein the drying component (2) is arranged on one side of the dyeing component (1); the electric control cabinet (3) and the PLC (4) are arranged on the front side of the printing and dyeing component (1); the pigment box (5) is arranged above the printing and dyeing component (1); the material supplementing pipe (6) is arranged above the pigment box (5); the air outlet pipe (7) is arranged above the drying component (2); the exhaust fan (8) is arranged on the air outlet pipe (7); the number of the through holes (9) is multiple, and the through holes (9) are arranged in the middle positions of the two sides of the printing and dyeing assembly (1) and the drying assembly (2);

the printing and dyeing assembly (1) comprises a printing and dyeing box (11), a first supporting roller (12), a printing and dyeing roller (13), a metering pump (14) and a humidity sensor (15), wherein a plurality of first supporting rollers (12) are adopted, and the first supporting rollers (12) are arranged in the printing and dyeing box (11) through shaft sleeves; the printing and dyeing rollers (13) are multiple, the printing and dyeing rollers (13) are arranged in the printing and dyeing box (11) through shaft sleeves, and the printing and dyeing rollers (13) are positioned above the corresponding first supporting rollers (12); the metering pumps (14) are multiple, the metering pumps (14) are arranged above the inside of the printing and dyeing box (11), the liquid inlets of the metering pumps (14) are connected with the lower part of the inside of the pigment box (5) through pipelines, and the connecting pipelines of the liquid outlets of the metering pumps (14) are positioned above the corresponding printing and dyeing rollers (13); the humidity sensor (15) adopts a plurality of, and the humidity sensor (15) is installed in the inside top of printing and dyeing case (11), and the test probe of this humidity sensor (15) is laminated with the outside of corresponding printing and dyeing roller (13).

2. The microwave yarn printing and dyeing qualitative device according to claim 1, wherein: the drying assembly (2) comprises a drying box (21), a second supporting roller (22), a heating plate (23) and a temperature sensor (24), wherein the drying box (21) is arranged on one side of the printing and dyeing box (11); the number of the second supporting rollers (22) is multiple, and the second supporting rollers (22) are arranged at two ends of the interior of the drying box (21); the number of the heating plates (23) is plural, and the heating plates (23) are arranged below the inside of the drying box (21); the temperature sensor (24) is arranged above the inside of the drying box (21).

3. The microwave yarn printing and dyeing qualitative device according to claim 1, wherein: the electric control cabinet (3) is connected with the mains supply through a power line; the PLC (4) is connected with the electric control cabinet (3) through a wire; the pigment box (5) adopts a hollow structure; the material supplementing pipe (6) is communicated with the interior of the pigment box (5), and a spiral cover is arranged at the upper end of the material supplementing pipe (6); the air outlet pipe (7) is communicated with the inside of the drying box (21), and the upper end of the air outlet pipe (7) is connected with the waste gas treatment system through a pipeline; the exhaust fan (8) is respectively connected with the electric control cabinet (3) and the PLC (4) through wires.

4. The microwave yarn printing and dyeing qualitative device according to claim 1, wherein: the printing and dyeing box (11) adopts a hollow structure; the printing roller (13) and the corresponding first supporting roller (12) are symmetrically arranged, the distance between the printing roller (13) and the corresponding first supporting roller (12) is matched with the size of the yarn, and the printing roller (13) and the corresponding first supporting roller (12) are aligned with the through hole (9).

5. The microwave yarn printing and dyeing qualitative device according to claim 1, wherein: the metering pump (14) is respectively connected with the electric control cabinet (3) and the PLC (4) through wires; the humidity sensor (15) is respectively connected with the electric control cabinet (3) and the PLC (4) through wires.

6. The microwave yarn printing and dyeing qualitative device according to claim 2, characterized in that: the drying box (21) adopts a hollow structure; the second support rollers (22) are symmetrically arranged, and the second support rollers (22) are aligned with the through holes (9); the heating plate (23) is respectively connected with the electric control cabinet (3) and the PLC (4) through wires; the temperature sensor (24) is respectively connected with the electric control cabinet (3) and the PLC (4) through wires.

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