CN219054939U

CN219054939U - All-in-one machine for extrusion and cutting of vulcanized front-end rubber material for processing color particles

Info

Publication number: CN219054939U
Application number: CN202223213322.3U
Authority: CN
Inventors: 陈立峰; 斯力佳
Original assignee: Zhejiang Huawei Equipment Manufacturing Co ltd
Current assignee: Zhejiang Huawei Equipment Manufacturing Co ltd
Priority date: 2022-11-30
Filing date: 2022-11-30
Publication date: 2023-05-23
Anticipated expiration: 2032-11-30

Abstract

The utility model relates to the technical field of color particle processing, in particular to a front-end vulcanizing sizing material extrusion cutting integrated machine for color particle processing, which comprises a base, an extruder, a controller, a longitudinal cutting mechanism and a transverse cutting mechanism, wherein the longitudinal cutting mechanism comprises a processing table, a transverse cutting assembly and a longitudinal cutting assembly, the transverse cutting assembly and the longitudinal cutting assembly are arranged at the top of the processing table, and the transverse cutting assembly and the longitudinal cutting assembly are electrically connected with the controller.

Description

All-in-one machine for extrusion and cutting of vulcanized front-end rubber material for processing color particles

Technical Field

The utility model relates to the technical field of color particle processing, in particular to a vulcanization front-end sizing material extrusion cutting integrated machine for color particle processing.

Background

The color particles are particles with high pigment concentration, convenient use, environmental protection and dust free, and take matrixes, dispersing agents, pigments and other auxiliary agents as components, and can be used in the industries of plastics, coatings and rubber products.

The existing color particle cutting device has the following defects:

1. the monitoring mechanism is not designed, the long width of the sizing material is not accurately cut, uneven cutting is easily caused, and the cutting quality is reduced, so that the product quality is reduced.

2. The extruder and the cutting mechanism can not be matched with each other, the extruded sheet needs to be transferred to the cutting machine through manpower to be cut, time and labor are wasted, the cutting efficiency is reduced, and therefore the processing speed of a product is reduced.

Disclosure of Invention

The utility model aims to provide a vulcanizing front-end sizing material extrusion cutting integrated machine for processing color particles.

To achieve the purpose, the utility model adopts the following technical scheme:

provides a vulcanization front-end sizing material extrusion cutting integrated machine for processing color particles, which comprises a base and an extruder, wherein the extruder is arranged at one end of the top of the base,

also comprises a controller and a longitudinal and transverse cutting mechanism,

the longitudinal and transverse cutting mechanism comprises a processing table, a transverse cutting assembly and a longitudinal cutting assembly, the processing table is arranged at the side of the extruder, the transverse cutting assembly and the longitudinal cutting assembly are arranged at the top of the processing table, and the transverse cutting assembly and the longitudinal cutting assembly are electrically connected with the controller.

Preferably, the slitting subassembly includes first cutter, first cylinder and two sliders, and the top one end of processing platform is the symmetry and is provided with two guide rails, and every slider is all slided and is established in the inside of a guide rail, and first cutter passes through the mounting panel to be fixed to be established between two sliders, and the top of processing platform is fixed to be equipped with the roof, and first cylinder is vertical to be inserted and establishes at the top of roof, its output and mounting panel fixed connection, and first cylinder is connected with the controller electricity.

Preferably, the side of the two guide rails is fixedly provided with a first opposite-injection laser sensor, the axial directions of the two first opposite-injection laser sensors are consistent, and each first opposite-injection laser sensor is electrically connected with the controller.

Preferably, the transverse cutting assembly comprises a push plate, a second cylinder and a plurality of second cutters, four guide rods are symmetrically arranged at the top of the processing table, the push plate is slidably arranged on the outer walls of the four guide rods, the second cylinder is inserted on the top plate, the output end of the second cylinder is fixedly connected with the top of the push plate, the plurality of second cutters are fixedly arranged at the bottom of the push plate through a support plate, and the second cylinder is electrically connected with the controller.

Preferably, the processing bench is provided with two second correlation type laser sensors in symmetry in the top one end of keeping away from first cutter, and the axis direction of two second correlation type laser sensors is unanimous, and every second correlation type laser sensor all is connected with the controller electricity.

Preferably, the top one end that the processing platform is close to the extruder is fixed to be equipped with and connects the silo, and the one end that connects the silo to be close to the extruder is equipped with the leading wheel, and the top of processing platform is equipped with the conveyer belt, and the one end that the processing platform kept away from the leading wheel is fixed to be equipped with the pay-off swash plate.

The utility model has the beneficial effects that:

1. according to the utility model, the first cutters, the two first opposite-shooting laser sensors, the two second opposite-shooting laser sensors and the plurality of second cutters are designed, the strip-shaped sheet material extruded by the extruder is firstly cut into the plurality of strip-shaped sheet rubber materials with the width of 20mm by the first cutters, and then the plurality of strip-shaped sheet rubber materials with the width of 20mm are cut into the particles with the length of 30mm and the width of 20mm by the plurality of second cutters.

2. According to the utility model, the guide wheels, the receiving groove and the conveying belt are designed, so that the sheet extruded by the extruder can be transferred to the receiving groove, and then is conveyed to the conveying belt at the top of the processing table by the receiving groove under the conveying extrusion action of the extruder, and then the strip-shaped sheet rubber material with the width of 20mm is driven to be conveyed to the lower parts of a plurality of second cutters by the conveying belt.

3. According to the utility model, through designing the feeding inclined plate and the conveyor belt, after a plurality of strip-shaped sheet rubber materials with the width of 20mm are cut into small blocks with the width of 30mm by 20mm, the conveyor belt is restarted by the controller, the cut small blocks are conveyed into the feeding inclined plate, the conveyor belt is arranged in the feeding inclined plate, the tail end of the conveyor belt faces the vulcanization drying tunnel, and then the cut small blocks are conveyed into the vulcanization drying tunnel for vulcanization, so that the follow-up vulcanization effect and speed are improved.

Drawings

In order to more clearly illustrate the technical solution of the embodiments of the present utility model, the following description briefly describes the drawings in the embodiments of the present utility model.

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a front view of the present utility model;

FIG. 3 is an enlarged view at A in FIG. 2;

FIG. 4 is a schematic perspective view of a processing station and a cross cutting mechanism according to the present utility model;

FIG. 5 is an enlarged view at B in FIG. 4;

in the figure: the device comprises a base 1, an extruder 2, a longitudinal and transverse cutting mechanism 3, a processing table 4, a transverse cutting assembly 5, a longitudinal cutting assembly 6, a first cutter 7, a first cylinder 8, a sliding block 9, a mounting plate 10, a first correlation laser sensor 11, a push plate 12, a second cylinder 13, a second cutter 14, a support plate 15, a second correlation laser sensor 16, a receiving groove 17, a guide wheel 18, a conveying belt 19, a feeding inclined plate 20 and a conveying belt 21.

Detailed Description

The technical scheme of the utility model is further described below by the specific embodiments with reference to the accompanying drawings.

Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the utility model, certain elements of the drawings may be omitted, enlarged or reduced in size and do not represent the actual product dimensions.

Referring to fig. 1, a vulcanizing front-end rubber extrusion cutting integrated machine for processing color particles comprises a base 1 and an extruder 2, wherein the extruder 2 is arranged at one end of the top of the base 1,

also comprises a controller and a vertical and horizontal cutting mechanism 3,

the longitudinal and transverse cutting mechanism 3 comprises a processing table 4, a transverse cutting assembly 5 and a longitudinal cutting assembly 6, the processing table 4 is arranged at the side of the extruder 2, the transverse cutting assembly 5 and the longitudinal cutting assembly 6 are arranged at the top of the processing table 4, and the transverse cutting assembly 5 and the longitudinal cutting assembly 6 are electrically connected with a controller.

Referring to fig. 5, the slitter assembly 6 includes a first cutter 7, a first cylinder 8 and two sliders 9, the top end of the processing table 4 is symmetrically provided with two guide rails, each slider 9 is slidably disposed in one guide rail, the first cutter 7 is fixedly disposed between the two sliders 9 through a mounting plate 10, a top plate is fixedly disposed at the top of the processing table 4, the first cylinder 8 is vertically inserted at the top of the top plate, the output end of the first cylinder is fixedly connected with the mounting plate 10, the first cylinder 8 is electrically connected with a controller, the controller receives signals sent by the first opposite-jet laser sensor 11, the first cylinder 8 is started by the controller, so that the output end of the first cylinder is lowered, the mounting plate 10 is fixedly connected with the first cutter 7, each slider 9 is slidably connected with one guide rail, the first cutter 7 is lowered to cut the free end of the sheet-shaped rubber, then the controller starts a conveyor belt 19, the rubber is driven by the controller to convey the cut rubber to the second cutter 20mm, and the cut rubber is conveyed to the second cutter 20mm in a reciprocating manner until the cut rubber is conveyed to the second cutter 20mm in a reciprocating manner.

Referring to fig. 3, the first opposite-type laser sensors 11 are fixedly arranged at the sides of the two guide rails, the axial directions of the two first opposite-type laser sensors 11 are consistent, each first opposite-type laser sensor 11 is electrically connected with the controller, when the free end of the sheet-shaped sizing material is conveyed between the two first opposite-type laser sensors 11, namely, the cutting width requirement is met, and at the moment, the signal is sent to the controller through the first opposite-type laser sensors 11.

Referring to fig. 5, the transverse cutting assembly 5 includes a push plate 12, a second cylinder 13 and a plurality of second cutters 14, the top of the processing table 4 is symmetrically provided with four guide rods, the push plate 12 is slidably arranged on the outer walls of the four guide rods, the second cylinder 13 is inserted on the top plate, the output end of the second cylinder is fixedly connected with the top of the push plate 12, the plurality of second cutters 14 are fixedly arranged at the bottom of the push plate 12 through a supporting plate 15, the second cylinder 13 is electrically connected with a controller, after the controller receives signals of a second opposite-injection laser sensor 16, the power-off extruder 2 and a conveying belt 19 are powered off through the controller, the rest sheet rubber material is stopped to be continuously conveyed, the second cylinder 13 is started through the controller, and because the output end of the second cylinder is fixedly connected with the top of the push plate 12, the plurality of second cutters 14 are slidably connected with the bottom of the push plate 12 through the supporting plate 15, the distance between each two second cutters 14 is 30mm, and then the strip-shaped sheet rubber material with the width of 20mm is cut into particles with the length of 30mm, namely, the particles with the width of 20mm are cut into small blocks, namely, the particles with the length of 30mm are increased, the following speed and the speed is increased, the following speed is beneficial to the subsequent vulcanization speed is increased, and the speed is improved.

Referring to fig. 3, two second opposite-injection laser sensors 16 are symmetrically arranged at one end of the processing table 4 far away from the top of the first cutter 7, the axial directions of the two second opposite-injection laser sensors 16 are consistent, each second opposite-injection laser sensor 16 is electrically connected with a controller, and when the first cut strip-shaped sheet rubber material with the length of 20mm is conveyed to the lower part of the right end of the conveyor belt 19 close to the plurality of second cutters 14, namely, reaches between the two second opposite-injection laser sensors 16, the cut strip-shaped sheet rubber material with the length of 20mm is conveyed to the lower part of the plurality of second cutters 14.

Referring to fig. 4, a receiving groove 17 is fixedly arranged at one end of the processing table 4, which is close to the top of the extruder 2, a guide wheel 18 is arranged at one end of the receiving groove 17, which is close to the extruder 2, a conveying belt 19 is arranged at the top of the processing table 4, a feeding inclined plate 20 is fixedly arranged at one end of the processing table 4, which is far away from the guide wheel 18, a strip-shaped discharge hole is arranged at the end of the extruder 2, the mixed rubber material is extruded into a sheet shape through the strip-shaped discharge hole and then conveyed to the inside of the receiving groove 17 through the guide wheel 18, under the action of the extruder 2, the free end of the sheet-shaped rubber material is continuously conveyed to the lower side of the first cutter 7 through the receiving groove 17, after a plurality of strip-shaped sheet-shaped rubber materials with the width of 20mm are cut into small blocks with the width of 30mm, the conveying belt 19 is restarted through a controller, the cut small blocks are conveyed to the inside of the feeding inclined plate 20, a conveying belt 21 is arranged in the inside the feeding inclined plate, the tail end of the conveying belt 21 faces a vulcanization drying channel, and the cut small blocks are conveyed into the vulcanization drying channel for vulcanization.

Claims

1. The utility model provides a color granules processing is with vulcanizing front end sizing material extrusion cutting all-in-one, includes base (1) and extruder (2), and extruder (2) are established at the top one end of base (1), its characterized in that:

also comprises a controller and a longitudinal and transverse cutting mechanism (3),

the longitudinal and transverse cutting mechanism (3) comprises a processing table (4), a transverse cutting assembly (5) and a longitudinal cutting assembly (6), wherein the processing table (4) is arranged beside the extruder (2), the transverse cutting assembly (5) and the longitudinal cutting assembly (6) are arranged at the top of the processing table (4), and the transverse cutting assembly (5) and the longitudinal cutting assembly (6) are electrically connected with the controller.

2. The all-in-one press-cutting machine for vulcanizing front-end rubber for processing color particles according to claim 1, wherein: the slitting subassembly (6) is including first cutter (7), first cylinder (8) and two slider (9), the top one end of processing platform (4) is the symmetry and is provided with two guide rails, every slider (9) all slides and establishes the inside at a guide rail, first cutter (7) are fixed to be established between two slider (9) through mounting panel (10), the top of processing platform (4) is fixed and is equipped with the roof, first cylinder (8) are vertical to be inserted and establish at the top of roof, its output and mounting panel (10) fixed connection, first cylinder (8) are connected with the controller electricity.

3. The all-in-one press-cutting machine for vulcanizing front-end rubber for processing color particles according to claim 2, wherein: the side of two guide rails is fixedly provided with first opposite-type laser sensors (11), the axial directions of the two first opposite-type laser sensors (11) are consistent, and each first opposite-type laser sensor (11) is electrically connected with a controller.

4. A front end vulcanizing compound extrusion cutting machine for color pellet processing according to claim 3, wherein: the transverse cutting assembly (5) comprises a push plate (12), a second air cylinder (13) and a plurality of second cutters (14), four guide rods are symmetrically arranged at the top of the processing table (4), the push plate (12) is slidably arranged on the outer walls of the four guide rods, the second air cylinder (13) is inserted on the top plate, the output end of the second air cylinder is fixedly connected with the top of the push plate (12), the plurality of second cutters (14) are fixedly arranged at the bottom of the push plate (12) through a supporting plate (15), and the second air cylinder (13) is electrically connected with the controller.

5. The all-in-one press cutting machine for vulcanizing front-end rubber for processing color particles according to claim 4, wherein: two second opposite-injection laser sensors (16) are symmetrically arranged at one end, far away from the top of the first cutter (7), of the processing table (4), the axial directions of the two second opposite-injection laser sensors (16) are consistent, and each second opposite-injection laser sensor (16) is electrically connected with the controller.

6. The all-in-one press cutting machine for vulcanizing front-end rubber for processing color particles according to claim 5, wherein: the processing platform (4) is close to the fixed silo (17) that is equipped with in top one end of extruder (2), and the one end that is close to extruder (2) of silo (17) is equipped with leading wheel (18), and the top of processing platform (4) is equipped with conveyer belt (19), and the one end that processing platform (4) kept away from leading wheel (18) is fixed and is equipped with pay-off swash plate (20).