CN219052532U - Copper pipe bending machine for heat exchanger - Google Patents
Copper pipe bending machine for heat exchanger Download PDFInfo
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- CN219052532U CN219052532U CN202223533143.8U CN202223533143U CN219052532U CN 219052532 U CN219052532 U CN 219052532U CN 202223533143 U CN202223533143 U CN 202223533143U CN 219052532 U CN219052532 U CN 219052532U
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 83
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 83
- 239000010949 copper Substances 0.000 title claims abstract description 83
- 238000005452 bending Methods 0.000 title abstract description 27
- 238000003462 Bender reaction Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及弯管机技术领域,尤其涉及一种热交换器的铜管弯管机。The utility model relates to the technical field of pipe benders, in particular to a copper pipe bender for heat exchangers.
背景技术Background technique
弯管机大致可以分为数控弯管机,液压弯管机等等,主要用于电力施工,公铁路建设,锅炉、桥梁、船舶、家具,装潢等方面的管道铺设及修造,具有功能多、结构合理、操作简单等优点。Pipe benders can be roughly divided into CNC pipe benders, hydraulic pipe benders, etc. They are mainly used for laying and repairing pipes in electric power construction, highway and railway construction, boilers, bridges, ships, furniture, decoration, etc. It has the advantages of reasonable structure and simple operation.
当前热交换器的铜管在安装前需要进行弯曲,但当前所使用的弯管机无法对铜管进行连续弯曲,且无法对铜管进行精确角度的弯曲,使得铜管弯曲效率低下,精度较低,进而影响铜管在热交换器中的应用。The copper tubes of the current heat exchanger need to be bent before installation, but the current tube bending machines cannot bend the copper tubes continuously, and cannot bend the copper tubes at precise angles, which makes the bending efficiency of the copper tubes low and the accuracy is relatively low. Low, which in turn affects the application of copper tubes in heat exchangers.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中热交换器的铜管弯管机无法对铜管进行连续弯曲,且无法对铜管进行精确角度弯曲影响铜管在热交换器中应用的问题,而提出的一种热交换器的铜管弯管机。The purpose of this utility model is to solve the problem that the copper pipe bending machine of the heat exchanger in the prior art cannot continuously bend the copper pipe, and cannot bend the copper pipe at an accurate angle, which affects the application of the copper pipe in the heat exchanger. A copper tube bending machine for heat exchangers is proposed.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种热交换器的铜管弯管机,包括底板和支柱,所述底板上表面固定安装有支柱,所述支柱杆壁固定套接有安装盘、刻度盘、第一夹模和两个轴承,所述底板上表面固定设有驱动机构,两个所述轴承侧壁固定套接有转管,所述转管侧壁固定安装有L形杆,所述支柱杆壁转动连接有第一滑板,所述L形杆端部与第一滑板下表面固定连接,所述第一滑板上表面固定安装有第一安装板,所述第一安装板侧部转动连接有第一丝杠,所述第一丝杠端部贯穿于第一安装板侧部固定连接有第一摇把,所述第一丝杠杆壁螺纹连接有第一螺纹滑块,所述第一螺纹滑块下表面与第一滑板上表面滑动接触,所述第一螺纹滑块上表面固定安装U形块,所述U形块内部转动连接有第二夹模,所述安装盘上表面设有推送机构。A copper tube bending machine for a heat exchanger, comprising a bottom plate and a pillar, the upper surface of the bottom plate is fixedly installed with a pillar, and the wall of the pillar rod is fixedly sleeved with a mounting plate, a dial, a first clamping die and two bearings , the upper surface of the bottom plate is fixedly provided with a drive mechanism, the two bearing side walls are fixedly sleeved with rotating tubes, the side walls of the rotating tubes are fixedly installed with L-shaped rods, and the wall of the pillar rod is rotatably connected with a first slide plate , the end of the L-shaped rod is fixedly connected to the lower surface of the first slide plate, the first mounting plate is fixedly installed on the upper surface of the first slide plate, and the first screw is connected to the side of the first mounting plate in rotation, and the The end of the first lead screw penetrates through the side of the first mounting plate and is fixedly connected with the first rocker. The upper surface of the slide plate is in sliding contact, and a U-shaped block is fixedly installed on the upper surface of the first threaded slider, and a second clamping mold is rotatably connected inside the U-shaped block, and a pushing mechanism is provided on the upper surface of the mounting plate.
优选的,所述推送机构包括第二安装板、第二滑板、第二丝杠、第二螺纹滑块和第二摇把,所述安装盘上表面固定安装有第二安装板,所述第二安装板侧部固定安装有第二滑板,所述第二安装板侧部转动连接有第二丝杠,所述第二丝杠端部贯穿于第二安装板侧部固定安装有第二摇把,所述第二丝杠杆壁螺纹连接有第二螺纹滑块,所述第二螺纹滑块下表面与第二滑板上表面滑动接触,所述第二螺纹滑块上表面设有夹持机构。Preferably, the pushing mechanism includes a second mounting plate, a second sliding plate, a second lead screw, a second threaded slider and a second handle, the upper surface of the mounting plate is fixedly mounted with the second mounting plate, and the first The side of the second mounting plate is fixedly installed with a second slide plate, the side of the second mounting plate is rotatably connected with a second lead screw, and the end of the second lead screw penetrates through the side of the second mounting plate and is fixedly installed with a second rocker The wall of the second screw lever is threaded with a second threaded slider, the lower surface of the second threaded slider is in sliding contact with the upper surface of the second slide plate, and the upper surface of the second threaded slider is provided with a clamping mechanism .
优选的,所述驱动机构包括固定板、第三丝杠、电机、第三滑板、第三螺纹滑块、齿条和齿轮,所述底板上表面对称固定安装有两块固定板,两块所述固定板之间转动连接有第三丝杠,其中一块所述固定板侧部转动连接有电机,所述电机输出端贯穿于其中一块固定板与第三丝杠端部固定连接,两块所述固定板之间固定安装有第三滑板,所述第三丝杠杆壁螺纹连接有第三螺纹滑块,所述第三螺纹滑块侧部与第三滑板侧部滑动接触,所述第三螺纹滑块侧部固定安装有齿条,所述转管侧部固定套接有齿轮,所述齿条与齿轮啮合。Preferably, the drive mechanism includes a fixed plate, a third lead screw, a motor, a third slide plate, a third threaded slider, a rack and a gear, and two fixed plates are symmetrically fixed on the upper surface of the bottom plate, and the two fixed plates are A third lead screw is rotatably connected between the fixed plates, and a motor is rotatably connected to the side of one of the fixed plates, and the output end of the motor runs through one of the fixed plates and is fixedly connected to the end of the third lead screw. A third slide plate is fixedly installed between the fixed plates, and the wall of the third screw lever is screwed with a third thread slider, and the side part of the third thread slide block is in sliding contact with the side part of the third slide plate. A rack is fixedly installed on the side of the threaded slider, and a gear is fixedly sleeved on the side of the rotating tube, and the rack is meshed with the gear.
优选的,所述夹持机构包括安装块、固定块和螺栓,所述第二螺纹滑块上表面固定安装有安装块,所述安装块上表面对称固定安装有两块固定块,两块所述固定块内部螺纹连接有螺栓。Preferably, the clamping mechanism includes a mounting block, a fixing block and a bolt, the mounting block is fixedly installed on the upper surface of the second threaded slider, and two fixing blocks are symmetrically fixed on the upper surface of the mounting block, and the two fixing blocks are Bolts are threaded inside the fixed block.
优选的,所述齿条长度等于齿轮周长。Preferably, the length of the rack is equal to the circumference of the gear.
优选的,所述螺栓端部固定安装有橡胶头。Preferably, rubber heads are fixedly installed on the ends of the bolts.
与现有技术相比,本实用新型提供了一种热交换器的铜管弯管机,具备以下有益效果:Compared with the prior art, the utility model provides a copper pipe bending machine for heat exchangers, which has the following beneficial effects:
1、该热交换器的铜管弯管机,通过设置在安装盘上表面的推送结构和夹持机构对铜管进行夹持和推送以方便对铜管进行连续弯曲,当需要对铜管进行弯曲时,转动固定块侧部的螺栓将铜管夹持住,从而防止对铜管进行弯曲时,铜管发生位移,当铜管一处弯曲后,需要对铜管进行连续弯曲时,摇动第二摇把,带动第二丝杠转动,带动第二螺纹滑块沿第二丝杠杆壁滑动,带动夹持机构运动,从而将铜管需弯曲处推入第一夹模和第二夹模之间,以完成铜管连续弯曲。1. The copper tube bending machine of the heat exchanger clamps and pushes the copper tube through the pushing structure and clamping mechanism arranged on the upper surface of the mounting plate to facilitate continuous bending of the copper tube. When the copper tube needs to be bent When bending, turn the bolt on the side of the fixing block to clamp the copper pipe, so as to prevent the copper pipe from being displaced when the copper pipe is bent. The second crank handle drives the second lead screw to rotate, drives the second thread slider to slide along the wall of the second screw lever, and drives the clamping mechanism to move, thereby pushing the copper pipe to be bent into the first clamping die and the second clamping die Between, in order to complete the continuous bending of the copper tube.
2、该热交换器的铜管弯管机,通过设置在支柱杆壁的第一夹模和U形块内部的第二夹模对铜管进行弯曲,使用夹持机构将铜管固定完毕之后,使用推送机构将铜管所需弯曲处推送到第一夹模和第二夹模之间,摇动第二摇把,带动第一丝杠和第一螺纹滑块,从而带动U形块内部的第二夹模,将铜管夹紧,电机转动,带动第三丝杠转动,带动第三螺纹滑块沿第三丝杠杆壁滑动,从而带动齿条运动,进而带动与齿条啮合的齿轮转动,带动转管转动,带动L形杆转动,从而带动第一滑板绕支柱转动,进而带动第二夹模转动,第二夹模绕铜管表面转动,对照刻度盘,对铜管进行精确角度的弯曲。2. The copper tube bending machine of the heat exchanger bends the copper tube through the first clamping die set on the wall of the pillar rod and the second clamping die inside the U-shaped block. After the copper tube is fixed by the clamping mechanism , use the push mechanism to push the required bend of the copper pipe between the first clamping die and the second clamping die, shake the second handle, drive the first lead screw and the first threaded slider, and thus drive the inner part of the U-shaped block The second clamping mold clamps the copper pipe, the motor rotates, drives the third screw to rotate, drives the third thread slider to slide along the wall of the third screw lever, thereby drives the rack to move, and then drives the gear meshed with the rack to rotate , to drive the rotating tube to rotate, and to drive the L-shaped rod to rotate, thereby driving the first slide plate to rotate around the pillar, and then driving the second clamping mold to rotate, and the second clamping mold to rotate around the surface of the copper tube. bending.
3、该热交换器的铜管弯管机,通过设置在螺栓端部的橡胶头防止对铜管表面造成损坏,螺栓端部安装有橡胶头,可以在对铜管进行夹持时,防止螺栓对铜管表面造成破坏。3. The copper pipe bending machine of the heat exchanger prevents damage to the surface of the copper pipe through the rubber head arranged at the end of the bolt. The rubber head is installed at the end of the bolt, which can prevent the bolt from Cause damage to the copper pipe surface.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本实用新型在可以对热交换器的铜管进行连续弯曲,且能控制铜管弯曲的角度。The parts not involved in the device are the same as the prior art or can be realized by adopting the prior art. The utility model can continuously bend the copper tube of the heat exchanger and can control the bending angle of the copper tube.
附图说明Description of drawings
图1为本实用新型提出的一种热交换器的铜管弯管机的结构示意图;Fig. 1 is the structural representation of the copper pipe bender of a kind of heat exchanger that the utility model proposes;
图2为本实用新型提出的一种热交换器的铜管弯管机的右视结构示意图;Fig. 2 is a right view structural representation of a copper pipe bender for a heat exchanger proposed by the utility model;
图3为本实用新型提出的一种热交换器的铜管弯管机的俯视结构示意图;Fig. 3 is a top view structure schematic diagram of a copper pipe bender for a heat exchanger proposed by the utility model;
图4为本实用新型提出的一种热交换器的铜管弯管机的部分俯视结构示意图;Fig. 4 is a partial top view structure schematic diagram of a copper tube bending machine for a heat exchanger proposed by the utility model;
图5为图3中局部A部分的结构放大图。FIG. 5 is an enlarged view of the structure of part A in FIG. 3 .
图中:1底板、2支柱、3安装盘、4刻度盘、5第一夹模、6轴承、7转管、8L形杆、9第一滑板、10第一安装板、11第一丝杠、12第一摇把、13第一螺纹滑块、14U形块、15第二夹模、16第二安装板、17第二滑板、18第二丝杠、19第二螺纹滑块、20第二摇把、21固定板、22第三丝杠、23电机、24第三滑板、25第三螺纹滑块、26齿条、27齿轮、28安装块、29固定块、30螺栓。In the figure: 1 base plate, 2 pillars, 3 mounting plate, 4 dial, 5 first clamping mold, 6 bearing, 7 rotating tube, 8 L-shaped rod, 9 first slide plate, 10 first mounting plate, 11 first lead screw , 12 the first handle, 13 the first threaded slider, 14 U-shaped block, 15 the second clamping mold, 16 the second mounting plate, 17 the second slide plate, 18 the second lead screw, 19 the second threaded slider, 20 the second Two rocking handles, 21 fixed plates, 22 the third leading screw, 23 motors, 24 the 3rd slide plate, 25 the 3rd thread slide block, 26 racks, 27 gears, 28 mounting blocks, 29 fixed blocks, 30 bolts.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
参照图1-5,一种热交换器的铜管弯管机,包括底板1和支柱2,底板1上表面固定安装有支柱2,支柱2杆壁固定套接有安装盘3、刻度盘4、第一夹模5和两个轴承6,底板1上表面固定设有驱动机构,两个轴承6侧壁固定套接有转管7,转管7侧壁固定安装有L形杆8,支柱2杆壁转动连接有第一滑板9,L形杆8端部与第一滑板9下表面固定连接,第一滑板9上表面固定安装有第一安装板10,第一安装板10侧部转动连接有第一丝杠11,第一丝杠11端部贯穿于第一安装板10侧部固定连接有第一摇把12,第一丝杠11杆壁螺纹连接有第一螺纹滑块13,第一螺纹滑块13下表面与第一滑板9上表面滑动接触,第一螺纹滑块13上表面固定安装U形块14,U形块14内部转动连接有第二夹模15,安装盘3上表面设有推送机构,使用夹持机构将铜管固定完毕之后,使用推送机构将铜管所需弯曲处推送到第一夹模5和第二夹模15之间,摇动第二摇把20,带动第一丝杠11和第一螺纹滑块13,从而带动U形块14内部的第二夹模15,将铜管夹紧,驱动机构运行,从而带动第一滑板9绕支柱2转动,进而带动第二夹模15转动,第二夹模15绕铜管表面转动,对照刻度盘4,对铜管进行精确角度的弯曲。Referring to Figures 1-5, a heat exchanger copper tube bending machine includes a
推送机构包括第二安装板16、第二滑板17、第二丝杠18、第二螺纹滑块19和第二摇把20,安装盘3上表面固定安装有第二安装板16,第二安装板16侧部固定安装有第二滑板17,第二安装板16侧部转动连接有第二丝杠18,第二丝杠18端部贯穿于第二安装板16侧部固定安装有第二摇把20,第二丝杠18杆壁螺纹连接有第二螺纹滑块19,第二螺纹滑块19下表面与第二滑板17上表面滑动接触,第二螺纹滑块19上表面设有夹持机构,使用夹持机构将铜管夹持住之后,当需要对铜管进行弯曲时,转动固定块29侧部的螺栓30将铜管夹持住,当铜管一处弯曲后,需要对铜管进行连续弯曲时,摇动第二摇把20,带动第二丝杠18转动,带动第二螺纹滑块19沿第二丝杠18杆壁滑动,带动夹持机构运动,从而将铜管需弯曲处推入第一夹模5和第二夹模15之间,以完成铜管连续弯曲。The pushing mechanism comprises a
驱动机构包括固定板21、第三丝杠22、电机23、第三滑板24、第三螺纹滑块25、齿条26和齿轮27,底板1上表面对称固定安装有两块固定板21,两块固定板21之间转动连接有第三丝杠22,其中一块固定板21侧部转动连接有电机23,电机23输出端贯穿于其中一块固定板21与第三丝杠22端部固定连接,两块固定板21之间固定安装有第三滑板24,第三丝杠22杆壁螺纹连接有第三螺纹滑块25,第三螺纹滑块25侧部与第三滑板24侧部滑动接触,第三螺纹滑块25侧部固定安装有齿条26,转管7侧部固定套接有齿轮27,齿条26与齿轮27啮合,当需要对铜管某处进行弯曲时,电机23转动,带动第三丝杠22转动,带动第三螺纹滑块25沿第三丝杠22杆壁滑动,从而带动齿条26运动,进而带动与齿条26啮合的齿轮27转动,带动转管7转动,带动L形杆8转动,从而带动第一滑板9绕支柱2转动,进而带动第二夹模15转动,从而完成对铜管的弯曲;齿条26长度等于齿轮27周长,从而使电机23能够带动转管7进行三百六十度旋转,与刻度盘4相配合,完成铜管的精确角度弯曲。Drive mechanism comprises
夹持机构包括安装块28、固定块29和螺栓30,第二螺纹滑块19上表面固定安装有安装块28,安装块28上表面对称固定安装有两块固定块29,两块固定块29内部螺纹连接有螺栓30,当需要夹持住铜管时,将铜管放入两块固定块29之间,转动两块固定板29侧部的螺栓30,使螺栓30端部与铜管侧部接触,从而使螺栓30将铜管夹持住,防止对铜管进行弯曲时,铜管发生位移;螺栓30端部固定安装有橡胶头,可以在对铜管进行夹持时,防止螺栓30对铜管表面造成破坏。The clamping mechanism includes a
本实用新型中,当需要对铜管进行弯曲时,将铜管放入两块固定块29之间,转动两块固定板29侧部的螺栓30,使螺栓30端部与铜管侧部接触,从而使螺栓30将铜管夹持住,防止对铜管进行弯曲时,铜管发生位移;电机23转动,带动第三丝杠22转动,带动第三螺纹滑块25沿第三丝杠22杆壁滑动,从而带动齿条26运动,进而带动与齿条26啮合的齿轮27转动,带动转管7转动,带动L形杆8转动,从而带动U形块14内部的第二夹模15,将铜管夹紧,驱动机构运行,从而带动第一滑板9绕支柱2转动,进而带动第二夹模15转动,第二夹模15绕铜管表面转动,对照刻度盘4,对铜管进行精确角度的弯曲;需要对铜管进行连续弯曲时,摇动第二摇把20,带动第二丝杠18转动,带动第二螺纹滑块19沿第二丝杠18杆壁滑动,带动夹持机构运动,从而将铜管需弯曲处推入第一夹模5和第二夹模15之间,以完成铜管连续弯曲。In the utility model, when the copper pipe needs to be bent, put the copper pipe between the two
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN202223533143.8U CN219052532U (en) | 2022-12-29 | 2022-12-29 | Copper pipe bending machine for heat exchanger |
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