CN219052360U

CN219052360U - Self-cleaning mechanism of horizontal ceramic rod calciner

Info

Publication number: CN219052360U
Application number: CN202223082871.1U
Authority: CN
Inventors: 苏永东
Original assignee: Suzhou Everbest Engineering Ceramics Co ltd
Current assignee: Suzhou Everbest Engineering Ceramics Co ltd
Priority date: 2022-11-21
Filing date: 2022-11-21
Publication date: 2023-05-23
Anticipated expiration: 2032-11-21

Abstract

The utility model relates to a self-cleaning mechanism of a horizontal ceramic rod calciner, which comprises a calciner body with an opening at one side, wherein the opening of the calciner body is connected with a supporting plate through a buckle, one side of the supporting plate is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a motor, the output end of the motor is in transmission connection with a driving rod, the driving rod rotates to pass through the supporting plate, a rotating plate is arranged in the calciner body, the driving rod fixedly passes through the rotating plate, one side of the rotating plate is fixedly connected with two connecting pipes, and the side wall, close to the inner wall of the calciner body, of each connecting pipe is provided with a plurality of bristles. The utility model relates to the technical field of ceramic rod calciners. The brush hair of the utility model rotates to clean the inner wall of the calciner body, and meanwhile, water is sprayed to the inner wall of the calciner body through the through holes, thereby improving the cleaning effect of the inner wall of the calciner body and the cleaning speed of the inner wall of the calciner body.

Description

Self-cleaning mechanism of horizontal ceramic rod calciner

Technical Field

The utility model relates to the technical field of ceramic rod calciners, in particular to a self-cleaning mechanism of a horizontal ceramic rod calciner.

Background

The calciner is a thermal equipment for heat-treating carbon raw material at high temperature to improve raw material property. The equipment is used for iron making, rare metal recovery, catalyst production, environment improvement and special chemical product production, and a horizontal calciner is needed during ceramic rod processing.

When the ceramic material is calcined in the calciner, impurities are generated by high-temperature oxidation, and the impurities possibly adhere to the inner wall of the calciner, so that the heat preservation and calcination effects of the calciner are poor, the service life of the calciner is shortened, however, the traditional calciner also needs an operator to clean the inner wall of the calciner manually, so that a large amount of time is consumed, and the calciner is difficult to clean.

Disclosure of Invention

According to the defects existing in the prior art, the utility model aims to provide a self-cleaning mechanism of a horizontal ceramic rod calciner, which has the effects of fully cleaning impurities attached to the inner wall of the calciner and saving time.

The technical aim of the utility model is realized by the following technical scheme:

the utility model provides a horizontal ceramic rod calciner's self-cleaning mechanism, includes the calciner body that one side opening set up, calciner body opening part is connected with the backup pad through the buckle, backup pad one side fixedly connected with extension board, extension board top fixedly connected with motor, motor output transmission is connected with the actuating lever, the actuating lever rotates and passes the backup pad, be provided with the dwang in the calciner body, the actuating lever is fixed to be passed the dwang, two connecting pipes of dwang one side fixedly connected with, the connecting pipe is close to calciner body inner wall's lateral wall is provided with a plurality of brush hair, just the connecting pipe is close to calciner body's lateral wall has seted up a plurality of through-hole, two water storage cavities have been seted up in the dwang, the water storage cavity with correspond the connecting pipe communicates with each other, just water storage cavity department is provided with water spray subassembly.

Through adopting above-mentioned technical scheme, through the cooperation of motor, pivoted plate, connecting pipe, brush hair, through-hole and water spray subassembly, the brush hair rotates and clears up calciner body inner wall, and water sprays on the calciner body inner wall through the through-hole simultaneously, has improved calciner body inner wall's cleaning effect to calciner body inner wall's clearance speed has been improved.

The present utility model may be further configured in a preferred example to: the water spraying assembly comprises a piston, the piston is in interference fit with the corresponding water storage cavity, two placing grooves are formed in one side, close to the supporting plate, of the rotating plate, a screw is connected in the placing grooves and the corresponding water storage cavity in a rotating mode, and the screw is in threaded connection with the corresponding piston;

the backup pad is close to one side fixedly connected with fixed bevel gear of rotor plate, the actuating lever rotates and passes fixed bevel gear, rotor plate one side fixedly connected with a plurality of mount, the rotor plate with be provided with the driven lever between the backup pad, the driven lever rotates and passes and corresponds a plurality of mount, just the driven lever with correspond equal fixed cover of lead screw outer peripheral face is equipped with the belt pulley, corresponds two belt pulleys and passes through belt drive connection, driven lever one end fixedly connected with driven bevel gear, two driven bevel gear all with fixed bevel gear meshes mutually.

Through adopting above-mentioned technical scheme, through the cooperation of piston, lead screw, fixed bevel gear, driven bevel gear and driven lever, when the pivoted of pivoted panel, the lead screw rotates for the pivoted panel, makes corresponding piston for pivoted panel linear motion, makes the water in the water storage chamber automatic discharge through the through-hole, wets calciner body inner wall to calciner body inner wall's clearance effect has been improved.

The present utility model may be further configured in a preferred example to: the calciner body is far away from the inside wall of the supporting plate and is provided with a rotating groove, and the driving rod is inserted into the rotating groove.

Through adopting above-mentioned technical scheme, through the seting up of rotating the groove, improved the rotation stability of rotor plate.

The present utility model may be further configured in a preferred example to: the driving rod is fixedly sleeved with a connecting plate, and one ends of the two connecting pipes, which are far away from the rotating plate, are fixedly connected with the connecting plate.

Through adopting above-mentioned technical scheme, through the setting of connecting plate, take place to crooked when preventing that the connecting pipe from rotating, and then guaranteed the laminating of brush hair with calciner body inner wall.

The present utility model may be further configured in a preferred example to: and a pressure release valve is arranged in the connecting pipe and close to the position corresponding to the water storage cavity.

Through adopting above-mentioned technical scheme, through the setting of relief valve, make the water in the water storage chamber can not flow under natural state, prevent to pass through the through-hole in installation backup pad in-process water discharge.

In summary, the present utility model includes at least one of the following beneficial technical effects:

1. through motor, pivoted plate, connecting pipe, brush hair, through-hole, piston, lead screw, fixed bevel gear, driven bevel gear and driven lever's cooperation, the pivoted plate rotates and drives the brush hair and rotate, with the impurity brush of adhering to on the calciner body inner wall down, and the lead screw rotates simultaneously, makes water spray on the calciner body inner wall through the through-hole, wets calciner body inner wall, has reduced impurity and calciner body inner wall's adhesion strength to calciner body inner wall's cleaning effect has been improved.

2. Through the setting of relief valve, make the water in the water storage chamber can not flow under natural state, prevent that water from discharging through the through-hole in installation backup pad in-process to influence the condition emergence of calciner body inner wall's clearance effect.

Drawings

FIG. 1 is a schematic view of the overall structure of the present embodiment;

fig. 2 is an enlarged view of fig. 1 at a of the present embodiment;

fig. 3 is an enlarged view of fig. 1B of the present embodiment.

In the figure, 1, a calciner body; 2. a support plate; 3. a motor; 4. a driving rod; 5. a rotating plate; 7. a connecting pipe; 8. brushing; 9. a through hole; 10. a water storage chamber; 11. a water spray assembly; 111. a piston; 112. a placement groove; 113. a screw rod; 114. fixing a bevel gear; 115. a fixing frame; 116. a driven rod; 117. a belt pulley; 118. a driven bevel gear; 12. a rotating groove; 13. a connecting plate; 14. and a pressure release valve.

Detailed Description

The present utility model will be described in further detail with reference to the accompanying drawings.

Examples:

referring to fig. 1 to 3, the self-cleaning mechanism of the horizontal ceramic rod calciner disclosed by the utility model comprises a calciner body 1 with an opening at one side, wherein the calciner body 1 is used for calcining ceramic materials and further producing ceramic rods. The opening of the calciner body 1 is connected with a supporting plate 2 through a buckle. When the calciner body 1 works normally, the opening of the calciner body 1 is connected with the cover plate through a buckle to calcine the ceramic material; when the calciner body 1 needs to be cleaned, the cover plate is taken down, and the support plate 2 is connected to the opening of the calciner body 1 through a buckle.

One side of the support plate 2 far away from the calciner body 1 is fixedly connected with two handles, so that an operator can conveniently take down and install the support plate 2. One side of the supporting plate 2 is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a motor 3, and the motor 3 can rotate forward and reversely. The output end of the motor 3 is in transmission connection with a driving rod 4, and the driving rod 4 rotates to penetrate through the supporting plate 2. A rotating plate 5 is arranged in the calciner body 1, and a driving rod 4 fixedly penetrates through the rotating plate 5.

The motor 3 works to drive the driving rod 4 to rotate, and the driving rod 4 rotates to drive the rotating plate 5 to rotate. The calciner body 1 has been kept away from the inside wall of backup pad 2 and has been offered and has been rotated groove 12, and actuating lever 4 inserts in rotating groove 12, and actuating lever 4 and rotating groove 12 are rotated and are connected, and rotating groove 12 can support actuating lever 4, prevents that actuating lever 4 from inclining.

Two connecting pipes 7 are fixedly connected to one side of the rotating plate 5, a plurality of bristles 8 are arranged on the side wall, close to the inner wall of the calciner body 1, of the connecting pipes 7, the bristles 8 are attached to the inner wall of the calciner body 1, and impurities attached to the inner wall of the calciner body 1 can be brushed down when the bristles 8 rotate.

The fixed cover in actuating lever 4 outer peripheral face is equipped with connecting plate 13, and the one end that the pivoted plate 5 was kept away from to two connecting pipes 7 all with connecting plate 13 fixed connection, connecting plate 13 can prevent that connecting pipe 7 from taking place to crookedly when rotating, and then guaranteed the laminating of brush hair 8 with calciner body 1 inner wall.

The side wall of the connecting pipe 7, which is close to the calciner body 1, is provided with a plurality of through holes 9. Two water storage cavities 10 are arranged in the rotating plate 5, and the water storage cavities 10 are communicated with the corresponding connecting pipes 7. The water storage cavity 10 inner wall intercommunication is provided with the inlet tube, and operating personnel can add water to the water storage cavity 10 through the inlet tube, and then operating personnel can block up the inlet tube, makes the water in the water storage cavity 10 can not flow.

The water storage chamber 10 is provided with a water spray assembly 11. The pressure release valve 14 is arranged in the connecting pipe 7 at a position close to the corresponding water storage cavity 10, and the pressure release valve 14 ensures that water in the water storage cavity 10 cannot enter the connecting pipe 7 in a natural state, so that the water is prevented from being discharged through the through hole 9 in the process of installing the supporting plate 2.

The water spray assembly 11 includes a piston 111, the piston 111 being an interference fit within the corresponding water storage chamber 10. Two placing grooves 112 are formed in one side, close to the supporting plate 2, of the rotating plate 5, and a lead screw 113 is connected in the placing grooves 112 and the corresponding water storage cavities 10 in a rotating mode, and the lead screw 113 is in threaded connection with the corresponding pistons 111. The inner wall of the water storage cavity 10, which is close to the placing groove 112, is provided with a plurality of air vents, so that the air pressure resistance applied when the piston 111 moves can be reduced.

A fixed bevel gear 114 is fixedly connected to one side of the support plate 2, which is close to the rotating plate 5, and the driving rod 4 rotates through the fixed bevel gear 114. A plurality of fixing frames 115 are fixedly connected to one side of the rotating plate 5, a driven rod 116 is arranged between the rotating plate 5 and the supporting plate 2, and the driven rod 116 rotates to pass through the corresponding plurality of fixing frames 115.

And the driven rod 116 and the corresponding screw 113 are fixedly sleeved with belt pulleys 117 on the peripheral surfaces, part of the belt pulleys 117 are positioned in the corresponding placing grooves 112, and the two corresponding belt pulleys 117 are connected through belt transmission. One end of the driven bar 116 is fixedly connected with a driven bevel gear 118, and both driven bevel gears 118 are meshed with the fixed bevel gear 114.

The fixed frame 115 and the driven rod 116 are driven to rotate when the rotating plate 5 rotates, the driven rod 116 drives the driven bevel gear 118 to rotate by taking the axis of the driving rod 4 as a rotating shaft, the driven bevel gear 118 is always meshed with the fixed bevel gear 114 in the rotating process, so that the driven bevel gear 118 rotates, the driven bevel gear 118 drives the driven rod 116 to rotate, the driven rod 116 drives the screw rod 113 to rotate through the belt pulley 117, the piston 111 moves linearly relative to the rotating plate 5, water in the water storage tank is extruded into the connecting pipe 7, and the water is sprayed onto the inner wall of the calciner body 1 through the through hole 9.

The implementation principle of the embodiment is as follows:

when the calciner body 1 needs to be cleaned, the cover plate is taken down, the supporting plate 2 is connected to the opening of the calciner body 1 through a buckle, and the driving rod 4 is inserted into the rotating groove 12. Starting the motor 3, the motor 3 works to drive the driving rod 4 to rotate, the driving rod 4 rotates to drive the rotating plate 5 to rotate, the rotating plate 5 drives the connecting pipe 7 to rotate, the connecting pipe 7 drives the brush hair 8 to rotate, and impurities attached to the inner wall of the calciner body 1 are brushed down.

The rotating plate 5 rotates and drives the fixing frame 115 and the driven rod 116 to rotate, the driven rod 116 drives the driven bevel gear 118 to rotate by taking the axis of the driving rod 4 as a rotating shaft, the driven bevel gear 118 is always meshed with the fixed bevel gear 114 in the rotating process, so that the driven bevel gear 118 rotates, the driven bevel gear 118 drives the driven rod 116 to rotate, the driven rod 116 drives the screw rod 113 to rotate through the belt pulley 117, the piston 111 moves linearly relative to the rotating plate 5, water in the water storage tank is extruded into the connecting pipe 7, the water is sprayed onto the inner wall of the calciner body 1 through the through hole 9, the adhesion strength of impurities and the inner wall of the calciner body 1 is reduced, and the cleaning effect of the inner wall of the calciner body 1 is improved.

After the cleaning of the calciner body 1 is completed, the motor 3 is controlled to rotate reversely, the piston 111 is restored to the initial position, and finally the support plate 2 is detached.

The embodiments of the present utility model are all preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model in this way, therefore: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.

Claims

1. The utility model provides a horizontal ceramic rod calciner's self-cleaning mechanism, includes calciner body (1) that one side opening set up, its characterized in that: the utility model discloses a calcination device, including calcination furnace body (1), backup pad, connecting pipe (7) are close to the lateral wall of calcination furnace body (1) inner wall is provided with a plurality of brush hair (8), just connecting pipe (7) are close to a plurality of through-hole (9) have been seted up to the lateral wall of calcination furnace body (1), two water storage cavities (10) have been seted up in rotation plate (5), water storage cavities (10) communicate with each other with corresponding connecting pipe (7), just water storage cavity (10) department is provided with subassembly (11) in calcination furnace body (1), calcination furnace body (1) opening part is connected with backup pad (2) through the buckle, backup pad (2) one side fixedly connected with extension board, extension board top fixedly connected with motor (3), motor (3) output transmission is connected with actuating lever (4), actuating lever (4) rotate and pass backup pad (2), be provided with rotor plate (5) in the calcination furnace body (1), actuating lever (4) fixedly passes rotor plate (5), two connecting pipes (5) one side fixedly connected with, just connecting pipe (7), connecting pipe (7) are close to the lateral wall of calcination furnace body (1) inner wall is provided with a plurality of brush hair (8), just connecting pipe (10).

2. A self-cleaning mechanism for a horizontal ceramic rod calciner as defined in claim 1, wherein: the water spraying assembly (11) comprises a piston (111), the piston (111) is in interference fit with the corresponding water storage cavity (10), two placing grooves (112) are formed in one side, close to the supporting plate (2), of the rotating plate (5), a screw (113) is connected in a co-rotation mode in the placing grooves (112) and the corresponding water storage cavity (10), and the screw (113) is in threaded connection with the corresponding piston (111);

the utility model discloses a fixed bevel gear (114) is fixed to backup pad (2) one side fixedly connected with that is close to rotating board (5), actuating lever (4) rotate and pass fixed bevel gear (114), rotating board (5) one side fixedly connected with a plurality of mount (115), rotating board (5) with be provided with driven lever (116) between backup pad (2), driven lever (116) rotate and pass corresponding a plurality of mount (115), just driven lever (116) with correspond equal fixed cover of lead screw (113) outer peripheral face is equipped with belt pulley (117), correspond two belt pulleys (117) and pass through belt transmission and connect, driven lever (116) one end fixedly connected with driven bevel gear (118), two driven bevel gear (118) all with fixed bevel gear (114) are meshed.

3. A self-cleaning mechanism for a horizontal ceramic rod calciner as defined in claim 1, wherein: the calciner body (1) keep away from the inside wall of backup pad (2) has seted up rotation groove (12), actuating lever (4) inserts in rotation groove (12).

4. A self-cleaning mechanism for a horizontal ceramic rod calciner according to claim 3, wherein: the driving rod (4) is fixedly sleeved with a connecting plate (13), and one ends, far away from the rotating plate (5), of the two connecting pipes (7) are fixedly connected with the connecting plate (13).

5. A self-cleaning mechanism for a horizontal ceramic rod calciner as defined in claim 2, wherein: a pressure relief valve (14) is arranged in the connecting pipe (7) at a position close to the water storage cavity (10).