CN219043745U - Linear module installation calibrating device - Google Patents

Linear module installation calibrating device Download PDF

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Publication number
CN219043745U
CN219043745U CN202223486943.9U CN202223486943U CN219043745U CN 219043745 U CN219043745 U CN 219043745U CN 202223486943 U CN202223486943 U CN 202223486943U CN 219043745 U CN219043745 U CN 219043745U
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China
Prior art keywords
guide rail
marble
linear module
pingche
dan
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CN202223486943.9U
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Chinese (zh)
Inventor
谈昆伦
陈玉祥
周豪
王仁穆
吴超
张子宁
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Newtech Group Co Ltd
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Newtech Group Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model relates to the technical field of guide rail installation, in particular to a linear module installation and calibration device, which comprises: a bottom plate; the module bases and the marble Dan Pingche are arranged on two sides of the bottom plate; the linear module comprises a main guide rail, an auxiliary guide rail and a plurality of sliding blocks which are arranged in parallel; the calibration component is arranged at the top of the sliding block of the main guide rail and comprises a magnetic meter-sucking frame and a dial indicator arranged at the end part of the magnetic meter-sucking frame; one end of the module base is provided with two adjusting bolts, the other end of the module base is connected with the bottom plate through a pin shaft, the two adjusting bolts are oppositely arranged on two sides of the module base, and the dial indicator is in contact with a first detection surface and a second detection surface of a marble Dan Pingche and used for calibrating straightness of the main guide rail and the auxiliary guide rail. Through the cooperation of two adjusting bolts and round pin axle, realize synchronous adjustment to main guide rail and auxiliary rail on the module base, reduced the adjustment required time, and reduced the connection contact point through the round pin axle, effectively guaranteed guide rail straightness accuracy of adjustment, improved the installation accuracy of guide rail.

Description

Linear module installation calibrating device
Technical Field
The utility model relates to the technical field of guide rail installation, in particular to a linear module installation and calibration device.
Background
The linear module is usually used by parallel two linear guide rails, the installation accuracy of the linear guide rails mainly depends on the straightness of the installation of the linear guide rails and the parallelism of the two linear guide rails, the installation mode of the two linear guide rails is incorrect, the linear guide rails are blocked during operation, and the transmission accuracy and the positioning accuracy are affected. Therefore, the installation of the linear guide is particularly important for a structure requiring high precision transmission.
In the prior art, the calibrating structure of the straightness of the guide rail and the method thereof comprise a base, a marble parallel ruler, a guide rail, a sliding block, a wedge block, a tightening block, an adjusting screw and a fixing screw, wherein the marble parallel ruler is arranged on one side of the base, the base is provided with an installing groove and an adjusting groove connected with the installing groove, the guide rail is locked in the installing groove through the fixing screw, the guide rail is tightly attached to the side wall of the installing groove, the sliding block is slidingly arranged on the guide rail, a dial gauge for calibrating the straightness of the guide rail is arranged at the top of the sliding block, the wedge block and the tightening block are both arranged in the adjusting groove, one end face of the tightening block is propped against the guide rail, the other end face of the tightening block is propped against one end face of the wedge block, the other end face of the wedge block is tightly attached to the side wall of the adjusting groove, the calibrating structure has low requirements on the side surface of a machined workpiece, the straightness of the guide rail can be represented by data, and the calibrating structure is suitable for sliding occasions with high accuracy requirements.
However, when the linear guide rail at the corresponding point is adjusted, the tightening degree of the adjusting screw needs to be adjusted one by one to enable the tightening block to ascend or descend, if the adjusting screw is too loose, the adjusting precision becomes low, the effective alignment adjustment of each position point of the linear guide rail cannot be ensured, and the alignment purpose is difficult to achieve.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: the linear module installation and calibration device is provided, and the problem in the background technology is effectively solved.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: a linear module mounting calibration device, comprising: a bottom plate;
the module bases and the marble Dan Pingche are arranged on two sides of the bottom plate;
the linear module is arranged on the module base and comprises two main guide rails and auxiliary guide rails which are arranged in parallel, and a plurality of sliding blocks arranged on the main guide rails and the auxiliary guide rails;
the calibration assembly is arranged at the top of the sliding block of the main guide rail and comprises a magnetic meter rack and a dial indicator arranged at the end part of the magnetic meter rack;
one end of the module base is provided with two adjusting bolts, the other end of the module base is connected with the bottom plate through a pin shaft, the two adjusting bolts are oppositely arranged on two sides of the module base, and the dial indicator is in contact with a first detection surface and a second detection surface of the marble Dan Pingche and is used for calibrating straightness of the main guide rail and the auxiliary guide rail.
Further, two ends of the marble leveling ruler are provided with U-shaped pressing plates, and gaps exist between the U-shaped pressing plates and the marble Dan Pingche;
and the top and the side wall of the U-shaped pressing plate are provided with jacking screws.
Further, the base plate of the marble Dan Pingche, which is far away from one side of the module base, is provided with a plurality of positioning pins, and the positioning pins are arranged along the length of the marble leveling rod and are abutted against the side surface of the marble leveling rod.
Further, the module base comprises a base plate, a first mounting seat and a second mounting seat which are arranged on the base plate, and the two main guide rails and the auxiliary guide rails are respectively arranged on the first mounting seat and the second mounting seat;
and the top of first mount pad is equipped with the mounting groove, the mounting groove is kept away from one side of auxiliary guide rail is equipped with keeps off along, the side butt of main guide rail is in keep off along on the lateral wall.
Further, the mounting surface of the mounting groove is flush with the top surface of the second mounting seat.
Further, the device also comprises an adjusting plate which is placed above the linear module and used for preliminarily positioning the positions of the main guide rail and the auxiliary guide rail.
Further, the adjusting plate is fixed on the sliding blocks of the main guide rail and the auxiliary guide rail, and a level gauge is arranged on the adjusting plate and used for detecting levelness of the main guide rail and the auxiliary guide rail.
Further, a driving assembly is arranged between the main guide rail and the auxiliary guide rail and used for driving the sliding block to slide along the line.
Further, the first detection surface and the second detection surface of the marble leveling rod are vertically disposed.
Further, the surface of the marble leveling ruler opposite to the module base is a second detection surface.
The beneficial effects of the utility model are as follows: according to the utility model, through the cooperation of the two adjusting bolts and the pin shaft, the main guide rail and the auxiliary guide rail on the module base are synchronously adjusted, the adjustment time is reduced, the module base rotates relative to the bottom plate through the pin shaft to realize adjustment, the connecting contact point is reduced, the guide rail straightness adjustment precision is effectively ensured, and the guide rail installation precision is improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained according to the drawings without inventive effort to those skilled in the art.
FIG. 1 is a schematic view of a preliminary positioning of an adjusting plate to a linear module according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram illustrating the alignment of the alignment assembly to the first direction of the guide rail according to an embodiment of the present utility model;
FIG. 3 is a schematic diagram illustrating the alignment of the alignment assembly to the second direction of the guide rail according to an embodiment of the present utility model;
FIG. 4 is an enlarged view of a portion of FIG. 1 at A;
FIG. 5 is a schematic diagram of a level gauge for calibrating levels of a main rail and an auxiliary rail according to an embodiment of the present utility model;
fig. 6 is a schematic structural diagram of a module base according to an embodiment of the present utility model.
Reference numerals: 1. a bottom plate; 2. a module base; 21. a substrate; 22. a first mount; 221. a blocking edge; 23. a second mounting base; 3. marble Dan Pingche; 31. a first detection surface; 32. a second detection surface; 4. a linear module; 5. a calibration assembly; 51. a magnetic meter holder; 52. a dial indicator; 6. an adjusting bolt; 7. a pin shaft; 8. a U-shaped pressing plate; 9. tightly pushing the screw; 10. a positioning pin; 11. an adjustment plate; 12. a level gauge; 13. and a drive assembly.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
The linear module mounting calibration device as shown in fig. 1 to 6 includes: a base plate 1, a module base 2 and a marble Dan Pingche which are arranged on two sides of the base plate 1;
the linear module 4 is arranged on the module base 2 and comprises two main guide rails and auxiliary guide rails which are arranged in parallel, and a plurality of sliding blocks arranged on the main guide rails and the auxiliary guide rails;
the calibration assembly 5 is arranged at the top of the sliding block of the main guide rail and comprises a magnetic meter bracket 51 and a dial indicator 52 arranged at the end part of the magnetic meter bracket 51;
wherein, one end of the module base 2 is provided with two adjusting bolts 6, the other end is connected with the bottom plate 1 through a pin shaft 7, the two adjusting bolts 6 are oppositely arranged at two sides of the module base 2, the dial indicator 52 is contacted with the first detection surface 31 and the second detection surface 32 of the marble flat ruler 3 and used for calibrating the straightness of the guide rail, in particular the first detection surface 31 and the second detection surface 32 of the marble flat ruler 3 are vertically arranged, and the opposite surface of the marble flat ruler 3 and the module base 2 is the second detection surface 32.
According to the using method of the linear module 4 mounting calibration device, firstly, position correction is conducted on a marble flat ruler 3 to ensure straightness of the marble flat ruler 3, secondly, the linear module 4 is placed on a module base 2, the module base 2 is pre-tightened and fixed through bolts, a sliding block is mounted on a main guide rail, a magnetic gauge stand 51 is fixed on the sliding block, the measuring end of a dial gauge 52 on the magnetic gauge stand 51 is enabled to be in contact with and tightly pressed against a first detection surface 31 of the marble flat ruler 3, the straightness of a main guide rail in a first direction a is calibrated, the plane of the main guide rail is mounted on the module base 2 through the pair of the module base 2 until the straightness of the main guide rail meets the requirement in the first direction a, then the measuring end of the dial gauge 52 is in contact with and tightly pressed against a second detection surface 32 of the marble flat ruler 3, the straightness of the main guide rail is calibrated on the second direction b through two adjusting bolts 6, the base 2 is enabled to be in contact with the first detection surface of the main guide rail around the first direction b, and the straightness of the main guide rail is completely adjusted to be in the direction b, and the straightness of the main guide rail is completely aligned with the second detection surface 32 in the second direction b is completely, and the straightness of the main guide rail is completely aligned with the second detection surface is completely in the direction b is perpendicular to the second detection surface of the main guide surface is completely.
According to the utility model, through the cooperation of the two adjusting bolts 6 and the pin shafts 7, the main guide rail and the auxiliary guide rail on the module base 2 are synchronously adjusted, the adjustment time is reduced, the module base 2 rotates relative to the bottom plate 1 through the pin shafts 7 to realize adjustment, the connecting contact points are reduced, the straightness adjustment precision of the guide rail is effectively ensured, and the installation precision of the guide rail is improved.
In the preferred embodiment of the utility model, both ends of the marble leveling rod 3 are provided with U-shaped pressing plates 8,U, and a gap exists between the pressing plates 8 and the marble leveling rod 3; the top and the side wall of the U-shaped pressing plate 8 are provided with a jacking screw 9. Through the setting of U type clamp plate 8, can guarantee marble square 3 mounted position, reduce installation debugging time to guarantee marble square 3 position accuracy, thereby further guarantee the calibration accuracy of guide rail straightness accuracy.
On the basis of the above embodiment, the base plate 1 on the side of the marble leveling rod 3 far away from the module base 2 is provided with the plurality of positioning pins 10, and the plurality of positioning pins 10 are arranged along the length of the marble leveling rod 3 and are abutted against the side surface of the marble leveling rod 3, so that the marble leveling rod 3 can be accurately positioned, and the straightness of the marble leveling rod 3 after installation is ensured.
In the process of calibrating the guide rail, in order to facilitate the adjustment of the guide rail installation plane, the module base 2 comprises a base plate 21, and a first installation seat 22 and a second installation seat 23 which are arranged on the base plate 21, wherein two main guide rails and auxiliary guide rails are respectively arranged on the first installation seat 22 and the second installation seat 23; only need adjust the mounting plane of first mount pad 22 and second mount pad 23, the processing degree of difficulty has been reduced, and the top of first mount pad 22 is equipped with the mounting groove, one side that the auxiliary rail was kept away from to the mounting groove is equipped with keeps off along 221, the side butt of leading rail is on keeping off along 221's lateral wall, plays spacing effect to leading rail, can realize leading rail's quick location, has reduced leading rail's installation debugging time, has improved installation effectiveness.
On the basis of the embodiment, in the process of calibrating the main guide rail, in order to ensure the levelness of the main guide rail and the auxiliary guide rail, the mounting surface of the mounting groove is flush with the top surface of the second mounting seat 23.
In the preferred embodiment of the utility model, the calibrating device further comprises an adjusting plate 11, wherein the adjusting plate 11 is arranged above the linear module 4 and is used for preliminarily positioning the positions of the main guide rail and the auxiliary guide rail, so that the relative position accuracy of the main guide rail and the auxiliary guide rail is ensured, the installation and debugging time is shortened, the installation efficiency is improved, the adjusting plate 11 is fixed on the sliding blocks of the main guide rail and the auxiliary guide rail, and the leveling instrument 12 is arranged on the adjusting plate 11 and is used for calibrating the levelness of the main guide rail and the auxiliary guide rail.
In order to reduce the influence of detection errors on straightness caused by manual sliding, a driving assembly 13 is arranged between the main guide rail and the auxiliary guide rail and used for driving the sliding block to linearly slide along the guide rail, and preferably, the driving assembly 13 adopts a screw-nut, so that the transmission precision is high and the transmission stability is good.
It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (10)

1. A linear module mounting calibration device, comprising:
a bottom plate (1);
the module bases (2) and the marble Dan Pingche (3) are arranged on two sides of the bottom plate (1);
the linear module (4) is arranged on the module base (2) and comprises a main guide rail and an auxiliary guide rail which are arranged in parallel, and a plurality of sliding blocks arranged on the main guide rail and the auxiliary guide rail;
the calibration assembly (5) is arranged at the top of the sliding block of the main guide rail and comprises a magnetic meter-sucking frame (51) and a dial indicator (52) arranged at the end part of the magnetic meter-sucking frame (51);
one end of the module base (2) is provided with two adjusting bolts (6), the other end of the module base is connected with the bottom plate (1) through a pin shaft (7), the two adjusting bolts (6) are oppositely arranged on two sides of the module base (2), and the dial indicator (52) is in contact with a first detection surface (31) and a second detection surface (32) of the marble Dan Pingche (3) and used for calibrating straightness of the main guide rail and the auxiliary guide rail.
2. The linear module installation and calibration device according to claim 1, wherein both ends of the marble Dan Pingche (3) are provided with a U-shaped pressing plate (8), and a gap exists between the U-shaped pressing plate (8) and the marble Dan Pingche (3);
the top and the side wall of the U-shaped pressing plate (8) are provided with a jacking screw (9).
3. The linear module mounting and calibrating device according to claim 2, wherein the base plate (1) of the side of the marble Dan Pingche (3) far from the module base (2) is provided with a plurality of positioning pins (10), and the positioning pins (10) are arranged along the length of the marble Dan Pingche (3) and are abutted against the side surface of the marble Dan Pingche (3).
4. The linear module mounting calibration device according to claim 1, wherein the module base (2) comprises a base plate (21), and a first mount (22) and a second mount (23) provided on the base plate (21), the two main and auxiliary rails being mounted on the first mount (22) and the second mount (23), respectively;
and the top of first mount pad (22) is equipped with the mounting groove, the mounting groove is kept away from one side of auxiliary guide rail is equipped with keeps off along (221), the side butt of main guide rail is in keep off along (221) lateral wall.
5. The linear module mounting calibration device according to claim 4, characterized in that the mounting surface of the mounting groove is flush with the top surface of the second mounting seat (23).
6. The linear module mounting calibration device according to claim 1, further comprising an adjustment plate (11), said adjustment plate (11) being placed above said linear module (4) for preliminary positioning of the position of said main and auxiliary guide rails.
7. The linear module mounting and calibrating device according to claim 6, characterized in that the adjusting plate (11) is fixed on the slide blocks of the main rail and the auxiliary rail, and that a level meter (12) is arranged on the adjusting plate (11) for detecting the levelness of the main rail and the auxiliary rail.
8. A linear module mounting calibration device according to claim 1, characterized in that a drive assembly (13) is provided between the main rail and the auxiliary rail for driving the slide along a linear slide.
9. The linear module mounting calibration device according to claim 1, wherein the first detection surface (31) and the second detection surface (32) of the marble Dan Pingche (3) are arranged vertically.
10. The linear module mounting calibration device according to claim 1, wherein the surface of the marble Dan Pingche (3) opposite to the module base (2) is a second detection surface (32).
CN202223486943.9U 2022-12-26 2022-12-26 Linear module installation calibrating device Active CN219043745U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223486943.9U CN219043745U (en) 2022-12-26 2022-12-26 Linear module installation calibrating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223486943.9U CN219043745U (en) 2022-12-26 2022-12-26 Linear module installation calibrating device

Publications (1)

Publication Number Publication Date
CN219043745U true CN219043745U (en) 2023-05-19

Family

ID=86321872

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223486943.9U Active CN219043745U (en) 2022-12-26 2022-12-26 Linear module installation calibrating device

Country Status (1)

Country Link
CN (1) CN219043745U (en)

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