CN219039618U - Intelligent separate control box special for climbing formwork - Google Patents
Intelligent separate control box special for climbing formwork Download PDFInfo
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- CN219039618U CN219039618U CN202223321308.5U CN202223321308U CN219039618U CN 219039618 U CN219039618 U CN 219039618U CN 202223321308 U CN202223321308 U CN 202223321308U CN 219039618 U CN219039618 U CN 219039618U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model discloses an intelligent sub-control box special for a climbing form, which comprises the following components: the box body is internally provided with a containing cavity; the box door is hinged to the opening position of the box body; the electric control bottom plate is arranged on the bottom wall in the box body; a pair of main sockets; a row of seven-core sockets; a row of five-core sockets; a row of three-core sockets; a pair of signal line sockets; the alarm lamp socket comprises a pair of main sockets, a row of seven-core sockets, a row of five-core sockets, a row of three-core sockets, a pair of signal wire sockets and an alarm lamp socket which are all arranged at the bottom of the box body and are connected with the electric control bottom plate. The utility model has the following advantages and effects: through setting up main jack, seven core sockets, five core sockets, three core sockets, signal line socket and alarm lamp socket in the below of box to carry out ordered arrangement, prevent that the wiring from connecing the mistake, reduce the fault rate of branch accuse case, improved the life of branch accuse case.
Description
Technical Field
The utility model relates to the field of building construction, in particular to an intelligent separate control box special for a climbing form.
Background
The climbing formwork is short for climbing formwork, consists of climbing formwork, climbing frame and climbing equipment, and is an effective tool in high-rise structures such as a construction shear wall system, a cylinder body system and a pier . Because of the self-climbing capability, the lifting of a lifting machine is not needed, and the lifting workload of a transport machine in construction is reduced.
The main power form of the climbing form generally adopts a hydraulic oil cylinder, and the hydraulic oil cylinder is required to be provided with a corresponding hydraulic station and a control electric box. The prior special sub-control box for the climbing form is provided with only one large accommodating cavity inside, and all parts such as an electric control plate inside the box are placed in the same accommodating cavity. The arrangement can lead parts inside the sub-control box to be disordered after wiring, wiring is also extremely easy to be misplaced, the failure rate of the sub-control box is increased, the service life of the sub-control box is shortened, and the sub-control box needs to be improved.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model aims to provide the intelligent sub-control box special for the climbing form, which has the effect of reducing the failure rate.
The technical aim of the utility model is realized by the following technical scheme: an intelligent sub-control box special for a climbing form comprises:
the box body is internally provided with a containing cavity;
the box door is hinged to the opening position of the box body;
the electric control bottom plate is arranged on the bottom wall in the box body;
the main sockets are arranged at the bottom of the box body and are connected with the electric control bottom plate, one main socket is connected with the main control box, and the other main socket is connected with the main socket on the next sub control box;
the row of seven-core sockets are arranged at the bottom of the box body and are connected with the electric control bottom plate and are used for being connected with each machine position hydraulic station electric control box controlled under the sub-control box;
the row of five-core sockets are arranged at the bottom of the box body and are connected with the electric control bottom plate and are used for being connected with sensors corresponding to all the machine hydraulic cylinders controlled under the sub-control box;
the row of three-core sockets are arranged at the bottom of the box body and are connected with the electric control bottom plate and are used for connecting corresponding sensors in each machine position hydraulic station controlled under the sub-control box;
the signal line sockets are arranged at the bottom of the box body, are connected with the electric control bottom plate and are used for connecting the main control box through a network cable and communicating with other sub-control boxes in series;
the alarm lamp socket is arranged at the bottom of the box body and connected with the electric control bottom plate and connected with the three-color alarm lamp.
Through adopting above-mentioned technical scheme, through setting up master socket, seven core sockets, five core sockets, three core sockets, signal line socket and alarm lamp socket in the below of box to carry out ordered arrangement, prevent that the wiring from connecing the mistake, reduce the fault rate of branch accuse case, improved the life of branch accuse case.
The present utility model may be further configured in a preferred example to: the inside of box is provided with the wire casing, the wire casing will automatically controlled bottom plate separates into different regions.
Through adopting above-mentioned technical scheme, through setting up the wire casing, prevent the inside part mutual interference of branch accuse case for every part can be respectively normal work, be convenient for later maintenance and maintenance simultaneously.
The present utility model may be further configured in a preferred example to: the inside of box is provided with the baffle, the baffle with the box cladding automatically controlled bottom plate.
Through adopting above-mentioned technical scheme, keep apart and protect automatically controlled bottom plate through setting up the baffle, make the accuse case of dividing can not receive the influence of dust or rainwater, reduced the fault rate of accuse case of dividing, promoted the life of accuse case of dividing.
The present utility model may be further configured in a preferred example to: each row of seven-core sockets, each row of five-core sockets and each row of three-core sockets are distributed at intervals and equidistantly, and each row of three-core sockets is aligned with each other.
Through adopting above-mentioned technical scheme, through setting up seven core sockets, five core sockets and the three core sockets of regular range, prevent that the wiring from connecing wrong, reduce the fault rate of branch accuse case, improved the life of branch accuse case.
The present utility model may be further configured in a preferred example to: the pair of main sockets are arranged in a row and aligned with the seven-core sockets.
Through adopting above-mentioned technical scheme, through setting up the master socket of regular range, prevent that the wiring from connecing the mistake, reduce the fault rate of branch accuse case, improved the life of branch accuse case.
The present utility model may be further configured in a preferred example to: the signal wire sockets are arranged in a row and aligned with the five-core socket and the three-core socket respectively, and the signal wire sockets are aligned with the middle gap positions of the main sockets.
Through adopting above-mentioned technical scheme, through setting up the signal line socket of regular range, prevent that the wiring from connecing the mistake, reduce the fault rate of branch accuse case, improved the life of branch accuse case.
The present utility model may be further configured in a preferred example to: the alarm lamp socket is located in the middle of the space surrounded by the signal wire socket, the five-core socket and the three-core socket.
Through adopting above-mentioned technical scheme, through setting up the alarm lamp socket of regular overall arrangement, prevent that the wiring from connecing the mistake, reduce the fault rate of branch accuse case, improved the life of branch accuse case.
The present utility model may be further configured in a preferred example to: the surface of chamber door is provided with mounting hole and lower mounting hole, go up the mounting hole and inlay and be equipped with touch display screen, lower mounting hole is embedded in proper order to be equipped with power indicator, operation indicator, scram switch and scram pilot lamp.
Through adopting above-mentioned technical scheme, through touch display screen, power pilot lamp, operation pilot lamp, scram switch and the scram pilot lamp that set up in the setting, make components and parts can not receive the influence of dust or rainwater, reduced the fault rate of minute accuse case, promoted the life of minute accuse case.
The present utility model may be further configured in a preferred example to: the electric control bottom plate comprises:
the slave station processor is used for connecting a master control box PLC and receiving a master control box PLC control instruction;
the encoder input module is connected with the secondary station processor, is connected with an external sensor in a wired mode through the five-core socket and the three-core socket, and receives data of the external sensor to be transmitted back to the secondary station processor;
the io input module is connected with the secondary station processor, is connected with an external sensor in a wired mode through the five-core socket and the three-core socket, and receives data of the external sensor to be transmitted back to the secondary station processor;
the analog quantity input module is connected with the secondary station processor, is connected with an external sensor in a wired mode through the five-core socket and the three-core socket, and receives data of the external sensor and returns the data to the secondary station processor;
the output module is connected with the slave station processor, is connected with an electric cabinet of an external hydraulic station in a wired manner through the seven-core socket, and sends a control signal to the hydraulic station to further control the motion state of the hydraulic cylinder;
the relay is connected with the output module;
the data storage module is connected with the secondary station processor and used for receiving the data sent by the secondary station processor and the sensor state data and storing the data in a data linked list form;
a voltage converter connected to the secondary station processor;
and the air switch is connected with the voltage converter.
By adopting the technical scheme, the hydraulic oil cylinder is controlled in various modes such as extending, retracting, synchronous correcting, scram and the like by arranging the high-precision electric control bottom plate, and the acquired sensor data and equipment state data are displayed, so that the requirement of a construction site on climbing form control is met.
In summary, the utility model has the following beneficial effects:
1. the main socket, the seven-core socket, the five-core socket, the three-core socket, the signal wire socket and the alarm lamp socket are arranged below the box body and are orderly arranged, so that wiring misplacement is prevented, the failure rate of the sub-control box is reduced, and the service life of the sub-control box is prolonged;
2. by arranging the touch display screen, the power indicator, the running indicator, the emergency stop switch and the emergency stop indicator which are embedded, components are not affected by dust or rainwater, the failure rate of the sub-control box is reduced, and the service life of the sub-control box is prolonged;
3. by arranging the high-precision electric control bottom plate, the hydraulic oil cylinder is controlled to extend, retract, synchronously correct, scram and the like, and the acquired sensor data and equipment state data are displayed, so that the requirement of a construction site on climbing formwork control is met.
Drawings
FIG. 1 is a schematic structural view of an embodiment;
FIG. 2 is a schematic view of the structure of a door of an embodiment;
FIG. 3 is a schematic view of the bottom structure of the case of the embodiment;
fig. 4 is a schematic structural view of an electrically controlled chassis of an embodiment.
Reference numerals: 1. a case; 2. a door; 21. an upper mounting hole; 22. a lower mounting hole; 23. touching the display screen; 24. a power indicator light; 25. operating an indicator light; 26. an emergency stop switch; 27. an emergency stop indicator light; 3. an electric control bottom plate; 4. a main socket; 5. a seven-core socket; 6. a five-core socket; 7. a three-core socket; 8. a signal line socket; 9. alarm lamp socket.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 and 2, the intelligent sub-control box special for the climbing form comprises a box body 1, a box door 2, an electric control bottom plate 3, a pair of main sockets 4, a row of seven-core sockets 5, a row of five-core sockets 6, a row of three-core sockets 7, a pair of signal wire sockets 8 and an alarm lamp socket 9.
As shown in fig. 1 and 2, the box 1 is internally provided with a containing cavity, the side wall of the box is provided with an opening, and the box door 2 is hinged at the opening position of the box 1 and is used for covering the box 1. The surface of the box door 2 is provided with an upper mounting hole 21 and a lower mounting hole 22, the upper mounting hole 21 is embedded with a touch display screen 23, and the lower mounting hole 22 is embedded with a power indicator lamp 24, an operation indicator lamp 25, a scram switch 26 and a scram indicator lamp 27 in sequence.
Therefore, through setting up embedded touch display screen 23, power pilot lamp 24, operation pilot lamp 25, scram switch 26 and scram pilot lamp 27 that set up, make components and parts can not receive the influence of dust or rainwater, reduced the fault rate of minute accuse case, promoted the life of minute accuse case.
As shown in fig. 1 and 2, the electric control bottom plate 3 is arranged on the bottom wall of the inside of the box body 1, a partition plate is arranged in the box body 1, and a closed space for coating the electric control bottom plate 3 is formed between the partition plate and the box body 1, so that the sub-control box is not affected by dust or rainwater, the failure rate of the sub-control box is reduced, and the service life of the sub-control box is prolonged.
As shown in fig. 1 and 3, each row of seven-core sockets 5, each row of five-core sockets 6 and each row of three-core sockets 7 are all arranged at the bottom of the box body 1 and are connected with the electric control base plate 3, wherein each row of seven-core sockets 5, each row of five-core sockets 6 and each row of three-core sockets 7 are all distributed at intervals and equidistantly, and each row of three-core sockets are aligned with each other.
As shown in fig. 1 and 3, a row of seven-core sockets 5 are used for connecting with the electric control box of each machine position hydraulic station controlled under the local sub-control box, a row of five-core sockets 6 are used for connecting with the sensors corresponding to each machine position hydraulic cylinder controlled under the local sub-control box, and a row of three-core sockets 7 are used for connecting with the sensors corresponding to each machine position hydraulic station controlled under the local sub-control box.
As shown in fig. 1 and 3, a pair of main sockets 4 are provided at the bottom of the case 1 and connected to the electronic control base plate 3, and the pair of main sockets 4 are arranged in a row and aligned with the seven-core sockets 5. One of the main sockets 4 is connected with the main control box, and the other main socket 4 is connected with the main socket 4 on the next sub control box.
As shown in fig. 1 and 3, a pair of signal wire sockets 8 are disposed at the bottom of the box 1 and connected to the electric control base plate 3, the pair of signal wire sockets 8 are disposed in a row and aligned with the five-core socket 6 and the three-core socket 7 respectively, and at the same time, the pair of signal wire sockets 8 are aligned with the middle gap of the pair of main sockets 4, and the pair of signal wire sockets 8 are used for connecting the main control box through a network cable and communicating with other sub control boxes in series.
As shown in fig. 1 and 3, the alarm lamp socket 9 is disposed at the bottom of the box 1 and connected with the electric control base plate 3, and the alarm lamp socket 9 is located at the middle position of the space surrounded by the signal line socket 8, the five-core socket 6 and the three-core socket 7 and is used for connecting with the external three-color alarm lamp.
Because the main socket 4, the row of seven-core sockets 5, the row of five-core sockets 6, the row of three-core sockets 7, the pair of signal wire sockets 8 and the alarm lamp socket 9 are all positioned at the bottom of the box body 1, the connection and the disconnection of the sockets can be conveniently carried out. Because the main socket 4, the row of seven-core sockets 5, the row of five-core sockets 6, the row of three-core sockets 7, the pair of signal wire sockets 8 and the alarm lamp socket 9 are respectively positioned at different positions, when wiring is conducted, which socket can be seen at a glance, the misconnection of wiring is prevented, the failure rate of the sub-control box is reduced, and the service life of the sub-control box is prolonged.
In the actual construction process, complicated disassembly and installation of constructors are often reduced, each unit position corresponds to one sub-control box, signals of the sub-control box and other units can be prevented from being interfered, and misoperation and the like are avoided. Each separate sub-control box is also provided with an independent alarm system and an emergency button, and if any accident happens, the emergency stop button is pressed in any sub-control box, and each machine position can stop climbing work.
Wherein, a wire slot is arranged in the box body 1, and the wire slot divides the electric control bottom plate 3 into different areas. Therefore, through the arrangement of the wire slots, the mutual interference of parts inside the sub-control box is prevented, each part can work normally, and the subsequent maintenance and repair are convenient.
As shown in fig. 4, the electronic control backplane 3 includes a slave processor, an encoder input module, an io input module, an analog input module, an output module, a relay, a data storage module, a voltage converter, and an air switch.
The slave station processor is used for connecting a master control box PLC and receiving a master control box PLC control instruction.
The encoder input module is connected with the secondary station processor and is connected with an external sensor in a wired mode through the five-core socket 6 and the three-core socket 7, and data of the external sensor are received and transmitted back to the secondary station processor.
The io input module is connected with the secondary station processor and is connected with an external sensor in a wired mode through the five-core socket 6 and the three-core socket 7, and data of the external sensor are received and transmitted back to the secondary station processor.
The analog input module is connected with the slave station processor and is connected with an external sensor in a wired mode through the five-core socket 6 and the three-core socket 7, and data of the external sensor are received and transmitted back to the slave station processor.
The output module is connected with the slave station processor and is connected with an external hydraulic station electric cabinet in a wired mode through the seven-core socket 5, and sends control signals to the hydraulic station to further control the movement state of the hydraulic oil cylinder.
The relay is connected with the output module.
The data storage module is connected with the secondary station processor and used for receiving the data sent by the secondary station processor and the sensor state data and storing the data in a data linked list form.
The voltage converter is connected with the slave station processor.
The air switch is connected with the voltage converter.
When the hydraulic oil cylinder climbing frame works, the main control box provides a main power supply for the sub control box, the main control box is connected with the sub control box through a communication network line, and the sub control box receives a command of the main control box and executes corresponding actions to realize the actions of the hydraulic oil cylinder to realize climbing of the climbing frame body.
The slave station is supplied with AC220V alternating current from the master station, converted into AC24V alternating current by the switching power supply, and then is converted into various modules and circuits by the switching power supply.
The slave station processor receives the main control command through the communication network cable, controls the motor to rotate positively and negatively according to the main control command, and simultaneously feeds back displacement data, pressure data and working state obtained by the sensor in the lifting process to the main control box in real time. When the sub-control box obtains error data of each machine position, the sub-control box gives an alarm, the sub-control box alarm lamp flashes, the buzzer gives an alarm, alarm information is sent to the host, the host stops running of all linkage machine positions after receiving the alarm information, and climbing can be linked after errors are eliminated, so that the system joint control climbing cannot be controlled without errors.
Meanwhile, the module system of the main control box is adopted to transmit to each sub-control box, and then each motor position is controlled by the sub-control box, so that the digital operation is realized, the digital operation is connected with the existing industrial equipment, multiple functions can be realized, the supervision of personnel can be better reduced, and a technician only needs to send the action intended by the technician through the main control box. When the slave station processor receives a control command of the master station processor of the master station, the processor sends a command to the relay, the relay sends hydraulic station electric control boxes of all machine positions, and the power unit sub-control box is used for sucking to control the motor to rotate in the forward and reverse directions, so that the motor drives the hydraulic oil cylinders to extend and retract in the forward and reverse directions.
The present utility model is not limited by the specific embodiments, and modifications can be made to the embodiments without creative contribution by those skilled in the art after reading the present specification, but are protected by patent laws within the scope of claims of the present utility model.
Claims (9)
1. An intelligent branch accuse case special for creeping formwork, its characterized in that: comprising the following steps:
a box body (1) is internally provided with a containing cavity;
the box door (2) is hinged to the opening position of the box body (1);
an electric control bottom plate (3) arranged on the bottom wall of the interior of the box body (1);
a pair of main sockets (4) arranged at the bottom of the box body (1) and connected with the electric control bottom plate (3), wherein one main socket (4) is connected with the main control box, and the other main socket (4) is connected with the main socket (4) on the next sub control box;
a row of seven-core sockets (5) which are arranged at the bottom of the box body (1) and are connected with the electric control bottom plate (3) and are used for connecting all the machine position hydraulic station electric control boxes controlled under the sub-control box;
a row of five-core sockets (6) which are arranged at the bottom of the box body (1) and are connected with the electric control bottom plate (3) and are used for connecting sensors corresponding to all the hydraulic cylinders controlled under the sub-control box;
a row of three-core sockets (7) which are arranged at the bottom of the box body (1) and are connected with the electric control bottom plate (3) and are used for connecting sensors corresponding to all the machine position hydraulic stations controlled under the sub-control box;
the pair of signal wire sockets (8) are arranged at the bottom of the box body (1) and are connected with the electric control bottom plate (3) and are used for connecting a main control box through a network cable and communicating with other sub control boxes in series;
the alarm lamp socket (9) is arranged at the bottom of the box body (1) and is connected with the electric control bottom plate (3) and is connected with the three-color alarm lamp.
2. The intelligent sub-control box special for a climbing form according to claim 1, wherein: the electric control box is characterized in that a wire slot is formed in the box body (1), and the wire slot divides the electric control bottom plate (3) into different areas.
3. The intelligent sub-control box special for a climbing form according to claim 1, wherein: the electric control box is characterized in that a partition plate is arranged in the box body (1), and the electric control bottom plate (3) is coated by the partition plate and the box body (1).
4. The intelligent sub-control box special for a climbing form according to claim 1, wherein: each row of seven-core sockets (5), each row of five-core sockets (6) and each row of three-core sockets (7) are distributed at intervals and equidistantly, and each row of three-core sockets is aligned with each other.
5. The intelligent sub-control box special for a climbing form according to claim 4, wherein: a pair of the main sockets (4) are arranged in a row and aligned with the seven-core sockets (5).
6. The intelligent sub-control box special for a climbing form according to claim 5, wherein: a pair of signal wire sockets (8) are arranged in a row and are aligned with the five-core socket (6) and the three-core socket (7) respectively, and simultaneously, the pair of signal wire sockets (8) are aligned with the middle gap positions of the pair of main sockets (4).
7. The intelligent sub-control box special for a climbing form according to claim 6, wherein: the alarm lamp socket (9) is located in the middle of a space surrounded by the signal wire socket (8), the five-core socket (6) and the three-core socket (7).
8. The intelligent sub-control box special for a climbing form according to claim 1, wherein: the surface of chamber door (2) is provided with mounting hole (21) and lower mounting hole (22), go up mounting hole (21) and inlay and be equipped with touch display screen (23), lower mounting hole (22) are embedded in proper order to be equipped with power indicator lamp (24), operation pilot lamp (25), scram switch (26) and scram pilot lamp (27).
9. The intelligent sub-control box special for a climbing form according to claim 1, wherein: the electric control bottom plate (3) comprises:
the slave station processor is used for connecting a master control box PLC and receiving a master control box PLC control instruction;
the encoder input module is connected with the secondary station processor, is connected with an external sensor in a wired mode through the five-core socket (6) and the three-core socket (7), and receives data of the external sensor and transmits the data back to the secondary station processor;
the io input module is connected with the secondary station processor, is connected with an external sensor in a wired mode through the five-core socket (6) and the three-core socket (7), and receives data of the external sensor and transmits the data back to the secondary station processor;
the analog quantity input module is connected with the secondary station processor, is connected with an external sensor in a wired mode through the five-core socket (6) and the three-core socket (7), and receives data of the external sensor and transmits the data back to the secondary station processor;
the output module is connected with the slave station processor, is connected with an electric cabinet of an external hydraulic station in a wired manner through the seven-core socket (5), and sends a control signal to the hydraulic station to further control the motion state of the hydraulic cylinder;
the relay is connected with the output module;
the data storage module is connected with the secondary station processor and used for receiving the data sent by the secondary station processor and the sensor state data and storing the data in a data linked list form;
a voltage converter connected to the secondary station processor;
and the air switch is connected with the voltage converter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223321308.5U CN219039618U (en) | 2022-12-09 | 2022-12-09 | Intelligent separate control box special for climbing formwork |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223321308.5U CN219039618U (en) | 2022-12-09 | 2022-12-09 | Intelligent separate control box special for climbing formwork |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219039618U true CN219039618U (en) | 2023-05-16 |
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ID=86313874
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223321308.5U Active CN219039618U (en) | 2022-12-09 | 2022-12-09 | Intelligent separate control box special for climbing formwork |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219039618U (en) |
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2022
- 2022-12-09 CN CN202223321308.5U patent/CN219039618U/en active Active
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