Windshield detection equipment
Technical Field
The utility model belongs to the technical field of detection equipment, and particularly relates to windshield detection equipment.
Background
Windshields are commonly used in automobiles, on one hand, the field of vision is transparent, driving is not affected, and on the other hand, windage in the high-speed running process can be utilized to enable the mobile equipment to run more stably. During this process, the quality of the windshield is very important. In the judgment of the quality of the windshield, the quality of the windshield can be determined according to the defect degree of the appearance of the windshield.
However, at present, most of the detection is performed manually, namely whether the glass is defective or not is detected through eyes of workers, and the manual detection needs to consume large manpower and material resources to be put into the glass detection work, so that the detection efficiency is low, and visual fatigue can occur during the manual detection, so that the detection accuracy is low.
Disclosure of Invention
In view of the above, in order to solve the problems in the prior art, the present utility model provides a windshield detection device, and the technical problems to be solved by the present utility model are: how to improve the detection efficiency of front and rear windshields and the detection accuracy.
The utility model solves the problems by the following technical means:
a windshield detection apparatus comprising:
a frame;
a bracket assembly mounted to the frame, the bracket assembly for supporting a windshield;
the moving assembly comprises a Z-axis moving mechanism, a rotating mechanism and an X-axis moving mechanism, wherein the Z-axis moving mechanism is arranged on the frame, the rotating mechanism is arranged at the output end of the Z-axis moving mechanism, and the X-axis moving mechanism is arranged at the output end of the rotating mechanism;
the detection assembly is arranged at the output end of the X-axis moving mechanism and is used for detecting defects of a windshield.
In the above windshield detection device, the Z-axis moving mechanism includes a first mounting plate and a Z-axis linear module, the first mounting plate is fixedly connected to the frame, and the Z-axis linear module is fixedly connected to the first mounting plate.
In the windshield detection device, the rotating mechanism comprises a second mounting plate and a rotating cylinder, wherein the second mounting plate is mounted at the output end of the Z-axis linear module, and the rotating cylinder is mounted on the second mounting plate.
In the above windshield detection device, the X-axis moving mechanism includes a rotation rail, a third mounting plate and an X-axis linear module, the rotation rail is mounted at an output end of the rotation cylinder, the third mounting plate is fixed on a lower side surface of the rotation rail, the X-axis linear module is fixed on the third mounting plate, and the detection assembly is mounted at an output end of the X-axis linear module.
In the above windshield detection device, the detection assembly includes a fourth mounting plate and a detection camera, the fourth mounting plate is mounted at the output end of the X-axis linear module, and the detection camera is mounted on the fourth mounting plate.
In the above windshield detection device, the detection assembly further comprises a longitudinal movement mechanism, the longitudinal movement mechanism comprises an electric displacement table and a fifth mounting plate, the electric displacement table is mounted on the fourth mounting plate, the fifth mounting plate is mounted on the electric displacement table, and the detection camera is mounted on the fifth mounting plate.
In the windshield detection device, the detection camera is a CCD camera.
In the windshield detection device, the detection device further comprises a polishing component, the polishing component comprises a support and a strip-shaped light source, the support is mounted on the frame, and the strip-shaped light source is mounted on the support.
In the windshield detection device, the polishing assembly further comprises a lifting mechanism, the lifting mechanism comprises a lifting cylinder and a lifting shaft, the lifting cylinder is mounted on the support, the lifting shaft is mounted at the output end of the lifting cylinder, and the strip-shaped light source is mounted on the lifting shaft.
In the windshield detection device, the bracket assembly comprises a bracket and a lifting mechanism, the lifting mechanism comprises a sixth mounting plate and a lifting cylinder, the sixth mounting plate is fixedly connected to the frame, the lifting cylinder is mounted on the sixth mounting plate, and the bracket is mounted at the output end of the lifting cylinder.
Compared with the prior art, the utility model has the following advantages:
the windshield to be detected is placed on a bracket component on the frame, the frame is installed through a Z-axis moving mechanism, a rotating mechanism is installed at the output end of the Z-axis moving mechanism, an X-axis moving mechanism is installed at the output end of the rotating mechanism, a detecting component is installed at the output end of the X-axis moving mechanism, the detecting component is moved to four corners on the windshield to be detected, and the windshield is photographed, detected and uploaded to a computer for analysis to obtain whether defects exist. The detection device effectively avoids detection errors caused by visual fatigue in manual detection, and greatly improves detection accuracy. Through bracket component, remove subassembly and detection component automated inspection, improved detection efficiency greatly.
Drawings
FIG. 1 is a schematic diagram of the structure of the present detection apparatus;
FIG. 2 is a schematic diagram of the structure of the detection assembly;
FIG. 3 is a schematic diagram of another view of the detection assembly;
FIG. 4 is an enlarged view of portion A of FIG. 3;
FIG. 5 is a schematic structural view of a polishing assembly;
fig. 6 is a schematic structural view of the bracket assembly.
In the figure, 1, a rack; 2. a bracket assembly; 3. a Z-axis moving mechanism; 4. a rotation mechanism; 5. an X-axis moving mechanism; 7. a detection assembly; 8. a first mounting plate; 9. a Z-axis straight line module; 10. a second mounting plate; 11. a rotary cylinder; 12. rotating the track; 13. a third mounting plate; 14. an X-axis linear module; 15. a fourth mounting plate; 16. detecting a camera; 17. an electric displacement table; 18. a fifth mounting plate; 19. a polishing assembly; 20. a bracket; 21. a strip-shaped light source; 22. a lifting cylinder; 23. a lifting shaft; 24. a bracket; 25. a sixth mounting plate; 26. lifting the cylinder; 27. a windshield.
Detailed Description
The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
As shown in fig. 1-4, the present detection apparatus comprises a frame 1, a bracket 24 assembly 2, a moving assembly and a detection assembly 7; the bracket 24 assembly 2 is mounted on the frame 1, and the bracket 24 assembly 2 is used for supporting a windshield; the moving assembly comprises a Z-axis moving mechanism 3, a rotating mechanism 4 and an X-axis moving mechanism 5, wherein the Z-axis moving mechanism 3 is arranged on the frame 1, the rotating mechanism 4 is arranged at the output end of the Z-axis moving mechanism 3, and the X-axis moving mechanism 5 is arranged at the output end of the rotating mechanism 4; the detection assembly 7 is mounted at the output end of the X-axis moving mechanism 5, and the detection assembly 7 is used for detecting defects of a windshield.
In the detection equipment, a windshield to be detected is placed on a bracket 24 assembly 2 on a frame 1, the frame 1 is installed through a Z-axis moving mechanism 3, a rotating mechanism 4 is installed at the output end of the Z-axis moving mechanism 3, an X-axis moving mechanism 5 is installed at the output end of the rotating mechanism 4, a detection assembly 7 is installed at the output end of the X-axis moving mechanism 5, the detection assembly 7 is moved to four corners on the windshield to be detected, and the windshield is photographed, detected and uploaded to a computer for analysis to obtain whether the windshield is defective. The detection device effectively avoids detection errors caused by visual fatigue in manual detection, and greatly improves detection accuracy. By means of automated detection of the carriage 24 assembly 2, the moving assembly and the detection assembly 7, the detection efficiency is greatly improved.
As shown in fig. 2 and 3, in this embodiment, the Z-axis moving mechanism 3 includes a first mounting plate 8 and a Z-axis linear module 9, the first mounting plate 8 is fixedly connected to the frame 1, and the Z-axis linear module 9 is fixedly connected to the first mounting plate 8. In this structure, the first mounting plate 8 is fixedly connected to the frame 1, and the Z-axis linear module 9 is fixedly connected to the first mounting plate 8, so that the rotation mechanism 4 moves in the Z-axis direction.
As shown in fig. 2 and 3, in the present embodiment, the rotation mechanism 4 includes a second mounting plate 10 and a rotation cylinder 11, the second mounting plate 10 is mounted on the output end of the Z-axis linear module 9, and the rotation cylinder 11 is mounted on the second mounting plate 10. In this structure, the second mounting plate 10 is mounted on the output end of the Z-axis linear module 9, and the rotary cylinder 11 is mounted on the second mounting plate 10, thereby realizing the rotation function of the X-axis moving mechanism 5.
As shown in fig. 2 and 3, in this embodiment, the X-axis moving mechanism 5 includes a rotary rail 12, a third mounting plate 13 and an X-axis linear module 14, the rotary rail 12 is mounted at the output end of the rotary cylinder 11, the third mounting plate 13 is fixed on the lower side surface of the rotary rail 12, the X-axis linear module 14 is fixed on the third mounting plate 13, and the detection assembly 7 is mounted at the output end of the X-axis linear module 14. In this structure, the third mounting plate 13 is fixed to the lower side surface of the rotation rail 12, the X-axis linear module 14 is fixed to the third mounting plate 13, and the detection unit 7 is mounted to the output end of the X-axis linear module 14, so that the detection unit 7 moves in the X-axis direction.
As shown in fig. 2-4, in this embodiment, the detecting assembly 7 includes a fourth mounting board 15 and a detecting camera 16, where the fourth mounting board 15 is mounted on the output end of the X-axis linear module 14, and the detecting camera 16 is mounted on the fourth mounting board 15.
As shown in fig. 2-4, in this embodiment, the detection assembly 7 further includes a longitudinal moving mechanism, where the longitudinal moving mechanism includes an electric displacement table 17 and a fifth mounting plate 18, the electric displacement table 17 is mounted on the fourth mounting plate 15, the fifth mounting plate 18 is mounted on the electric displacement table 17, and the detection camera 16 is mounted on the fifth mounting plate 18. In this structure, electric displacement platform 17 is installed on fourth mounting panel 15, and the fifth mounting panel 18 is installed on electric displacement platform 17, and detection camera 16 is installed on fifth mounting panel 18, through the fine setting of electric displacement platform 17, guarantees that detection camera 16 is in the optimal position, ensures that detection camera 16 shoots clearly, ensures the accuracy of detection.
As an example, the detection camera 16 is a CCD camera.
As shown in fig. 1 and 5, in this embodiment, the detection apparatus further includes a lighting assembly 19, where the lighting assembly 19 includes a bracket 20 and a strip-shaped light source 21, the bracket 20 is mounted on the frame 1, and the strip-shaped light source 21 is mounted on the bracket 20. In this structure, install on frame 1 through support 20, bar light source 21 installs on support 20, and the illumination is sufficient when guaranteeing to detect camera 16 to shoot, ensures that detection camera 16 shoots clearly, ensures the accuracy of detection.
As shown in fig. 5, in this embodiment, the polishing assembly 19 further includes a lifting mechanism, the lifting mechanism includes a lifting cylinder 22 and a lifting shaft 23, the lifting cylinder 22 is mounted on the support 20, the lifting shaft 23 is mounted at an output end of the lifting cylinder 22, and the strip-shaped light source 21 is mounted on the lifting shaft 23. In this structure, through the fine setting of lift cylinder 22, guarantee that bar light source 21 is in the optimal position, illumination is sufficient when guaranteeing to detect camera 16 and shoot, guarantees that detection camera 16 shoots clearly, guarantees the accuracy of detection.
As shown in fig. 1 and 6, in this embodiment, the bracket 24 assembly 2 includes a bracket 24 and a lifting mechanism, the lifting mechanism includes a sixth mounting plate 25 and a lifting cylinder 26, the sixth mounting plate 25 is fixedly connected to the frame 1, the lifting cylinder 26 is mounted on the sixth mounting plate 25, and the bracket 24 is mounted on an output end of the lifting cylinder 26. In this structure, sixth mounting panel 25 fixed connection is in frame 1, and lifting cylinder 26 installs on sixth mounting panel 25, and bracket 24 installs in the output of lifting cylinder 26, and during the detection, will wait to detect the windshield and lift to suitable position through lifting cylinder 26 and take a photograph the detection, guarantees that the windshield is in the best position, ensures that detection camera 16 takes a photograph clearly, ensures the accuracy of detection.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.