CN219032487U

CN219032487U - Carding machine with intelligent lighting system

Info

Publication number: CN219032487U
Application number: CN202320218688.5U
Authority: CN
Inventors: 王本国; 韩法军; 孙玉红
Original assignee: Qingdao Hongde Tengxiang Machinery Co ltd
Current assignee: Qingdao Hongde Tengxiang Machinery Co ltd
Priority date: 2023-02-15
Filing date: 2023-02-15
Publication date: 2023-05-16
Anticipated expiration: 2033-02-15

Abstract

The utility model relates to the field of carding machines, and discloses a carding machine with an intelligent lighting system, which comprises a carding machine, wherein a bracket is fixedly arranged at the bottom end of the carding machine, a roller is connected to the bracket through a rotating shaft in a rotating way, a driving component for driving the rotating shaft on the roller to rotate is arranged on the carding machine, a plurality of lighting lamps are arranged in the carding machine, a pressure sensor for detecting and outputting pressure signals is arranged above the roller in the carding machine, the output end of the pressure sensor is electrically connected with a PLC (programmable logic controller) for converting the pressure signals into pressure values, the PLC is connected with lighting lamp wires, and a storage battery electrically connected with the lighting lamp and the pressure sensor is arranged on the carding machine. After the pressure sensor is extruded, the illuminating lamp is turned on through the PLC, so that the illuminating lamp has the prompting function, and also has the functions of illumination and convenient observation of staff.

Description

Carding machine with intelligent lighting system

Technical Field

The utility model belongs to the field of carding machines, and particularly relates to a carding machine with an intelligent lighting system.

Background

The carding machine opens and carding the cotton roll fed from the previous working procedure or the oil cotton layer fed from the cotton box and removes impurities, so that all the curled and blocky cotton rings are basically straightened into single fiber shape, and in the process, broken seeds, impurities and short piles left by the blowing working procedure are removed, and cotton strips with certain specification are integrated and stored in a cotton cylinder for the drawing working procedure.

The carding machine provides a roller on which the cotton carding machine plays a role, and because the adhesion force of the cotton rolls is strong, the roller on the carding machine can be attached with a lot of short piles and impurities in the long-term use process, so that the roller on the carding machine needs to be cleaned frequently, in the cleaning process, in order to avoid unnecessary disassembly of the roller, whether impurities are accumulated on the part of the roller positioned inside the carding machine or not needs to be checked, but because of shielding outside the roller, the area between the part of the roller positioned inside the carding machine and the carding machine is difficult to observe, and for this reason, the carding machine with the intelligent lighting system is proposed.

Disclosure of Invention

The utility model aims at: in order to solve the problem that the area between the part of the roller positioned in the carding machine and the carding machine is difficult to observe due to the shielding of the outer part of the roller when judging whether the part of the roller positioned in the carding machine is blocked or not, which is proposed in the background art, the utility model provides the carding machine with an intelligent lighting system.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the carding machine with the intelligent lighting system comprises a carding machine, wherein a bracket is fixedly arranged at the bottom end of the carding machine, a roller is rotatably connected to the bracket through a rotating shaft, and a driving component for driving the rotating shaft on the roller to rotate is arranged on the carding machine;

the illuminating lamps are arranged in a plurality of ways, the illuminating lamps are located above the part of the roller, which is located in the carding machine, a pressure sensor used for detecting and outputting pressure signals is arranged above the roller in the carding machine, the output end of the pressure sensor is electrically connected with a PLC (programmable logic controller) used for converting the pressure signals into pressure values, the PLC is connected with the illuminating lamps through wires, and a storage battery electrically connected with the illuminating lamps and the pressure sensor is arranged on the carding machine.

Further, the drive assembly includes the bull stick of swivelling joint on the carding machine, the periphery side of the pivot on bull stick and the cylinder has all fixedly cup jointed the belt pulley, two the cooperation is connected with the belt between the belt pulley, be provided with on the carding machine and be used for driving the belt pulley on the bull stick and carry out pivoted rotating assembly.

Further, the rotating assembly comprises a motor arranged on the carding machine, and the output shaft of the motor and the outer peripheral side of the rotating rod are fixedly sleeved with gears which are meshed with each other.

Further, a plurality of the illuminating lamps are distributed linearly at equal intervals, and the illuminating lamps are distributed along the length direction of the roller.

Further, the back of the carding machine is provided with a cotton storage box, and the bottom end of the cotton storage box is clamped and slidingly connected with a detachable connecting plate.

Further, the top of connecting plate is fixed with the slider, the spout that horizontal direction and with slider cooperation are connected is seted up to the bottom of cotton storage case.

Compared with the prior art, the utility model has the beneficial effects that:

1. in the utility model, the pressure sensor is positioned in the carding machine and above the part of the roller positioned in the carding machine, and as the impurities and flocks attached to the roller are more and more accumulated, the impurities and flocks can have extrusion effect on the pressure sensor, and after the pressure sensor is extruded, the illuminating lamp is turned on through the PLC controller, so that the illuminating lamp can play a role of prompting, and can play a role of illuminating and facilitating the observation of staff.

2. According to the utility model, the storage battery is arranged on the carding machine and provides power for the pressure sensor and the illuminating lamp, and through the arrangement, the pressure sensor and the illuminating lamp do not need to be connected with an external power supply, so that the function of convenience in use is achieved.

3. According to the cotton roll picking device, the sliding groove is arranged in the horizontal direction, so that the connecting plate which is in clamping sliding connection with the cotton storage box through the sliding groove can be horizontally pulled out, and the combed cotton rolls in the cotton storage box can be conveniently taken out.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic diagram of a front view structure of the present utility model;

FIG. 3 is a schematic side view of the present utility model;

FIG. 4 is a schematic rear view of the present utility model;

FIG. 5 is a schematic top view of the present utility model;

in the figure: 1. carding machine; 2. a bracket; 3. a roller; 4. a drive assembly; 41. a rotating rod; 42. a belt pulley; 421. a rotating assembly; 4211. a motor; 4212. a gear; 43. a belt; 5. a lighting lamp; 6. a storage battery; 7. a connecting plate; 71. a sliding block.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model; all other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the idle position of the device, all the electric devices and the matched drivers are arranged, and all the driving devices are connected through wires by a person skilled in the art, wherein the driving devices refer to power elements, electric devices and an adaptive power supply, and the specific connection means are known in the art, and the following expression should be referred to for completing the electric connection of the electric devices in sequence.

This embodiment provides a carding machine with intelligent lighting system, as shown in fig. 1, including carding machine 1, bottom fixed mounting at carding machine 1 has support 2, be connected with cylinder 3 that plays the effect of carding cotton through the pivot rotation on support 2, and be provided with the drive assembly 4 that is used for driving the pivot on cylinder 3 on carding machine 1 and carry out pivoted, can make cylinder 3 work through drive assembly 4, in addition, install a plurality of lights 5 in carding machine 1, a plurality of lights 5 all are located the top of cylinder 3, and be provided with the pressure sensor that is used for detecting and output pressure signal in carding machine 1 in the top of cylinder 3, pressure sensor's output electric connection has the PLC controller that is used for turning into pressure signal into the pressure value, PLC controller and light 5 wire connection, through such setting, impurity and the short hair that is attached to on cylinder 3 can have the effect of extrusion to the pressure sensor when certain volume, and after receiving the extrusion, can open light 5 through the PLC controller, so that light 5 both can play the effect of illumination suggestion, can be provided with the effect that the illumination, can be used for watching in addition, the personnel and the battery is provided with in addition, the electric connection is used for providing on the electric power sensor 1 and has the battery 6.

The specific operation mode of the driving assembly 4 is shown in fig. 1, the driving assembly 4 comprises a rotating rod 41 rotatably connected to the carding machine 1, belt pulleys 42 are fixedly sleeved on the outer peripheral sides of the rotating shafts on the rotating rod 41 and the drum 3, a tensioning belt 43 is cooperatively connected between the two belt pulleys 42, in addition, a rotating assembly 421 for driving the belt pulley 42 on the rotating rod 41 to rotate is arranged on the carding machine 1, and when the rotating assembly 421 drives the belt pulley 42 on the rotating rod 41 to rotate, the belt pulley 42 on the rotating shaft on the drum 3 is simultaneously driven to rotate, so that the drum 3 rotates; the specific operation mode of the rotating assembly 421 is shown in fig. 1, the rotating assembly 421 comprises a motor 4211 installed on the carding machine 1, the output shaft of the motor 4211 and the outer circumference side of the rotating rod 41 are fixedly sleeved with gears 4212 meshed with each other, and through the arrangement, the two gears 4212, the rotating rod 41 and the belt pulley 42 on the rotating rod 41 can rotate under the driving of the motor 4211.

As shown in fig. 5, the plurality of illumination lamps 5 are linearly distributed at equal intervals, and the plurality of illumination lamps 5 are distributed along the length direction of the drum 3, so that the coverage range of the illumination lamps 5 is wider, and a worker can more clearly see the situation in the carding machine 1.

For the convenience take out the cotton rolls that comb cotton, as shown in fig. 4, install the cotton storage box at the back of carding machine 1, have detachable connecting plate 7 at the bottom block sliding connection of cotton storage box, and be fixed with slider 71 on the top of connecting plate 7, in addition, seted up the spout that the horizontal direction just cooperates with slider 71 to be connected in the bottom of cotton storage box, can realize the dismantlement of connecting plate 7 through the block sliding connection of spout and slider 71.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The carding machine with the intelligent lighting system is characterized by comprising a carding machine (1), wherein a bracket (2) is fixedly arranged at the bottom end of the carding machine (1), a roller (3) is rotatably connected to the bracket (2) through a rotating shaft, and a driving component (4) for driving the rotating shaft on the roller (3) to rotate is arranged on the carding machine (1);

light (5), light (5) are provided with a plurality ofly, a plurality of light (5) all are located the top of the part that cylinder (3) are located carding machine (1), the top of cylinder (3) is provided with the pressure sensor that is used for detecting and exporting pressure signal in carding machine (1), pressure sensor's output electric connection has and is used for with pressure signal turns into the PLC controller of pressure value, PLC controller and light (5) wire connection, be provided with on carding machine (1) with light (5) and equal electric connection's of pressure sensor battery (6).

2. Carding machine with intelligent lighting system according to claim 1, characterized in that the driving assembly (4) comprises a rotating rod (41) rotatably connected to the carding machine (1), the outer peripheral sides of the rotating shafts on the rotating rod (41) and the rotary drum (3) are fixedly sleeved with belt pulleys (42), a belt (43) is cooperatively connected between the two belt pulleys (42), and the carding machine (1) is provided with a rotating assembly (421) for driving the belt pulleys (42) on the rotating rod (41) to rotate.

3. Carding machine with intelligent lighting system according to claim 2, characterized in that the rotating assembly (421) comprises a motor (4211) mounted on the carding machine (1), and the output shaft of the motor (4211) and the outer circumference side of the rotating rod (41) are fixedly sleeved with gears (4212) meshed with each other.

4. Carding machine with intelligent lighting system according to claim 1, characterized in that a plurality of the lighting lamps (5) are distributed linearly at equal intervals and a plurality of lighting lamps (5) are distributed along the length direction of the drum (3).

5. Carding machine with intelligent lighting system according to claim 1, characterized in that the back of the carding machine (1) is provided with a cotton storage box, the bottom end of which is clamped and slidingly connected with a detachable connecting plate (7).

6. The carding machine with the intelligent lighting system according to claim 5, wherein a sliding block (71) is fixed at the top end of the connecting plate (7), and a sliding groove which is horizontally arranged and is connected with the sliding block (71) in a matching manner is arranged at the bottom end of the cotton storage box.