CN219031333U

CN219031333U - Quick winding mechanism for electric heating alloy wire processing

Info

Publication number: CN219031333U
Application number: CN202223437765.0U
Authority: CN
Inventors: 陆叶佳; 叶晓峰; 张国强
Original assignee: Changshu Electric Heating Alloy Material Factory Co ltd
Current assignee: Changshu Electric Heating Alloy Material Factory Co ltd
Priority date: 2022-12-21
Filing date: 2022-12-21
Publication date: 2023-05-16
Anticipated expiration: 2032-12-21

Abstract

The utility model discloses a rapid winding mechanism for processing electrothermal alloy wires, which relates to the technical field of electrothermal alloy wire winding and comprises a base and a linear motor; and (2) base: the top surface is provided with two sliding grooves, two linear motors are correspondingly fixed on the rear side of the top surface of the base left and right, the top surface of the linear motor rotor seat is provided with a bracket, the top end of the bracket is fixedly provided with a connecting plate, the outer side surface of the connecting plate is fixedly provided with a main motor, the inner side end of an output shaft of the main motor is connected with the middle part of the outer side surface of the fixing frame, the side surface of the fixing frame is provided with a fixing unit, and the inside of the sliding groove is provided with an adjusting unit; wherein: the electric heating alloy wire processing device comprises a base, and is characterized by further comprising a controller, wherein the controller is arranged on the front side surface of the base, the input ends of the linear motor and the main motor are electrically connected with the output end of the controller, the input end of the controller is electrically connected with the output end of an external power supply, and the electric heating alloy wire processing device is convenient to adjust, good in stability and high in winding speed.

Description

Quick winding mechanism for electric heating alloy wire processing

Technical Field

The utility model relates to the technical field of electrothermal alloy wire winding, in particular to a rapid winding mechanism for electrothermal alloy wire processing.

Background

The electrothermal alloy wire is a pair of wires with insulating layers, the wires have the same nominal value as the thermoelectromotive force of the matched thermocouple in a certain temperature range, the wires are used for connecting the thermocouple with a measuring device, the error generated by the temperature change at the joint of the wires and the thermocouple can be compensated, the electrothermal alloy wire is a precise product, and the nickel-chromium material has high-temperature strength and strong plasticity. The electrothermal alloy wire is widely used in industrial electric furnaces, household appliances and far infrared devices. Nickel-chromium, iron, aluminum, silicon, carbon, sulfur and other elements can be made into alloy nickel-chromium wires with high resistivity and heat resistance, the processed electrothermal alloy needs to be wound and rolled when the electrothermal alloy wires are processed, most of the current winding devices adopt winding drums with fixed specifications for winding and rolling, the winding of electrothermal alloy wires with different specifications is inconvenient to adjust, and meanwhile, the moving stability of a wire harness frame is poor, so that the wound electrothermal alloy wires are easy to be misplaced.

Disclosure of Invention

The utility model aims to overcome the existing defects, and provides the rapid winding mechanism for processing the electrothermal alloy wire, which is convenient to adjust, good in stability and high in winding speed, and can effectively solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a quick winding mechanism for processing electrothermal alloy wires comprises a base and a linear motor;

and (2) base: the top surface is provided with two sliding grooves, two linear motors are correspondingly fixed on the rear side of the top surface of the base left and right, the top surface of the linear motor rotor seat is provided with a bracket, the top end of the bracket is fixedly provided with a connecting plate, the outer side surface of the connecting plate is fixedly provided with a main motor, the inner side end of an output shaft of the main motor is connected with the middle part of the outer side surface of the fixing frame, the side surface of the fixing frame is provided with a fixing unit, and the inside of the sliding groove is provided with an adjusting unit;

wherein: the linear motor is characterized by further comprising a controller, the controller is arranged on the front side surface of the base, the input ends of the linear motor and the main motor are electrically connected with the output end of the controller, and the input end of the controller is electrically connected with the output end of an external power supply.

According to the length of the winding drum, the two linear motors are started to adjust positions, the main motor is started to drive the fixing frame to rotate, so that the electrothermal alloy wires can be wound and wound, and the winding speed of the electrothermal alloy wires can be adjusted by changing the rotating speed of the main motor.

Further, the fixed unit contains brush sliding ring, inserted bar, screw rod, clamping frame and vice motor, vice motor has two and fixes both sides face around the mount respectively, the inboard end of vice motor output shaft is connected with the outside end of screw rod, screw rod and clamping frame side's screw threaded connection, clamping frame and the logical groove sliding connection in mount middle part, the middle part at the mount medial surface is fixed to the inserted bar, the medial surface at the connecting plate is installed to the brush sliding ring, the input of brush sliding ring is connected to the output electricity of vice motor, the output of brush sliding ring connection director starts vice motor and drives the screw rod rotation in order to carry out the position control of two clamping frames to press from both sides a rolling section of thick bamboo and press from both sides tightly fixedly, and can adjust according to the specification size of receipts reel, and the brush sliding ring then can prevent the winding problem to appear in the electric wire of vice motor.

Further, the regulating unit contains bracing piece, lead screw, motor, fixing base, beam hanger and heating pipe, the inside at the spout is fixed to the motor, the right-hand member of motor output shaft is connected with the left side end of lead screw, the bottom and the spout sliding connection of bracing piece, the screw and the lead screw threaded connection of bracing piece side, the top of bracing piece is fixed with the fixing base, the inside grafting of fixing base has the beam hanger, the heating pipe is all installed to the inside left and right sides of beam hanger, the output of the input electricity connection director of motor and heating pipe, inside the beam hanger that corresponds is inserted to the fixing base according to the specification selection of electrothermal alloy wire, and the motor drives the lead screw rotation and can drive beam hanger even control and remove, can prevent the problem of dislocation when electrothermal alloy wire twines fast like this, and the heating pipe can heat the softening to electrothermal alloy wire simultaneously to follow-up winding rolling of being convenient for.

Further, still include baffle, record board and tool holder, the inside sliding connection of tool holder and base, the inside of tool holder is fixed with the baffle, the left surface at the tool holder is installed to the record board, and the inside baffle of tool holder is convenient to separately place different instruments to be convenient for personnel to look over through the record board.

Further, still include connecting rod and meter rice sensor, the top surface at the fixing base is fixed to the connecting rod, meter rice sensor is installed to the other end of connecting rod, meter rice sensor's output electricity connection director's input, meter rice sensor can detect the length of electrothermal alloy wire winding rolling to make every length of rolling electrothermal alloy wire unanimous.

Further, the wire harness frame fixing device further comprises a locking groove and a locking block, wherein the locking groove is formed in the side face of the fixing seat, the locking block is fixed on the side face of the wire harness frame, and the locking block is clamped into the locking groove to conveniently lock the wire harness frame, and meanwhile subsequent replacement is facilitated.

Compared with the prior art, the utility model has the beneficial effects that: this electric heat alloy wire processing is with quick winding mechanism has following benefit:

1. the positions of the two fixing frames can be adjusted according to the length of the winding drum by starting the two linear motors, the main motor is started to drive the fixing frames to rotate so as to wind and roll the electrothermal alloy wire, and the winding speed of the electrothermal alloy wire can be adjusted by changing the rotating speed of the main motor.

2. The winding drums with different specifications and sizes can be clamped and fixed by the two clamping frames driven by the two auxiliary motors, so that the problem of falling off during high-speed winding can be prevented, and the electric brush slip ring can prevent the problem of winding of electric wires of the auxiliary motors.

3. The wire binding frame corresponding to the specification of the electrothermal alloy wire can be driven to move left and right uniformly by being matched with the rotation of the screw rod, so that the problem of dislocation when the electrothermal alloy wire is wound rapidly can be prevented, and meanwhile, the electrothermal alloy wire can be heated and softened by the heating pipe, so that the electrothermal alloy wire can be wound and wound subsequently.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of a fixing unit structure of the present utility model;

fig. 3 is a schematic view of a partial enlarged structure of the present utility model at a.

In the figure: 1 a base, 2 a fixing unit, 21 a brush slip ring, 22 a plug rod, 23 a screw rod, 24 a clamping frame, 25 pairs of motors, 3 an adjusting unit, 31 a supporting rod, 32 a screw rod, 33 a motor, 34 a fixing seat, 35 a wire harness frame, 36 a heating pipe, 4 a sliding chute, 5 a linear motor, 6 a bracket, 7 a connecting plate, 8 a main motor, 9 a fixing frame, 10 a partition plate, 11 a recording plate, 12 a tool box, 13 a connecting rod, 14 a meter sensor, 15 a locking groove, 16 a locking block and 17 a controller.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present embodiment provides a technical solution: a quick winding mechanism for processing electrothermal alloy wires comprises a base 1 and a linear motor 5;

base 1: the top surface is provided with a chute 4, two linear motors 5 are arranged and correspondingly fixed at the rear side of the top surface of the base 1 left and right, the top surface of a rotor seat of each linear motor 5 is provided with a bracket 6, the top end of each bracket 6 is fixedly provided with a connecting plate 7, the outer side surface of each connecting plate 7 is fixedly provided with a main motor 8, the inner side end of an output shaft of each main motor 8 is connected with the middle part of the outer side surface of each fixing frame 9, the two linear motors 5 are started to adjust positions according to the length of a winding drum, the main motors 8 are started to drive the fixing frames 9 to rotate so as to wind and roll electrothermal alloy wires, the rotating speed of the main motors 8 is changed so as to adjust the winding speed of the electrothermal alloy wires, the side surfaces of the fixing frames 9 are provided with fixing units 2, each fixing unit 2 comprises an electric brush slip ring 21, an inserting rod 22, a screw 23, a clamping frame 24 and auxiliary motors 25, the auxiliary motors 25 are two and are respectively fixed at the front side surface and the rear side surfaces of the fixing frames 9, the inside end of the output shaft of the auxiliary motor 25 is connected with the outside end of the screw rod 23, the screw rod 23 is in threaded connection with a screw hole on the side surface of the clamping frame 24, the clamping frame 24 is in sliding connection with a through groove in the middle of the fixing frame 9, the inserted link 22 is fixed in the middle of the inside surface of the fixing frame 9, the electric brush slip ring 21 is arranged on the inside surface of the connecting plate 7, the output end of the auxiliary motor 25 is electrically connected with the input end of the electric brush slip ring 21, the input end of the electric brush slip ring 21 is electrically connected with the output end of the controller 17, the auxiliary motor 25 is started to drive the screw rod 23 to rotate so as to adjust the positions of the two clamping frames 24, so that the winding drum is clamped and fixed, the electric brush slip ring 21 can be adjusted according to the specification of the winding drum, the winding problem of an electric wire of the auxiliary motor 25 can be prevented, an adjusting unit 3 is arranged in the sliding groove 4, the adjusting unit 3 comprises a supporting rod 31, a screw rod 32 and a motor 33, the electric heating wire winding device comprises a fixing seat 34, a wire binding frame 35 and a heating pipe 36, wherein the motor 33 is fixed in the chute 4, the right end of an output shaft of the motor 33 is connected with the left side end of a lead screw 32, the bottom end of a supporting rod 31 is in sliding connection with the chute 4, a screw hole on the side surface of the supporting rod 31 is in threaded connection with the lead screw 32, the top end of the supporting rod 31 is fixedly provided with the fixing seat 34, the wire binding frame 35 is inserted in the fixing seat 34, the left side and the right side of the inside of the wire binding frame 35 are respectively provided with the heating pipe 36, the input ends of the motor 33 and the heating pipe 36 are electrically connected with the output end of a controller 17, the corresponding wire binding frame 35 is selected to be inserted in the fixing seat 34 according to the specification of an electric heating wire, and the motor 33 drives the lead screw 32 to rotate so as to drive the wire binding frame 35 to uniformly move left and right, so that the dislocation problem can be prevented when the electric heating wire is rapidly wound;

wherein: the electric wire bundle fixing device comprises a base 1, a controller 17, a linear motor 5, a main motor 8, a separator 10, a recording plate 11, a tool box 12, a baffle 10, a locking groove 15 and a locking block 16, wherein the controller 17 is arranged on the front side surface of the base 1, the input end of the linear motor 5 and the input end of the main motor 8 are electrically connected with the output end of the controller 17, the input end of the controller 17 is electrically connected with the output end of an external power supply, the tool box 12 is in sliding connection with the base 1, the baffle 10 is fixedly arranged in the tool box 12, the recording plate 11 is arranged on the left side surface of the tool box 12, the baffle 10 in the tool box 12 is convenient to separate placement of different tools, the personnel can conveniently check through the recording plate 11, the electric wire bundle fixing device further comprises a connecting rod 13 and a metering sensor 14, the connecting rod 13 is fixedly arranged on the top surface of a fixing seat 34, the metering sensor 14 is arranged at the other end of the connecting rod 13, and the metering sensor 14 can detect the winding and winding length of a electrothermal wire, so that the length of each coil of the electrothermal wire is consistent, the locking groove 15 and the locking block 16 are fixedly arranged on the left side surface of the fixing seat 34, the locking groove 16 is convenient to replace the locking groove 35 after the wire bundle 35 is fixedly arranged on the side surface of the wire bundle 35.

The utility model provides a fast winding mechanism for processing electrothermal alloy wires, which has the following working principle: firstly, two linear motors 5 are started to adjust according to the length of a winding drum, a fixing frame 9 is enabled to clamp the winding drum, an auxiliary motor 25 is started to drive a screw 23 to rotate so as to adjust the positions of two clamping frames 24, thereby the winding drum is clamped and fixed, and the winding drum can be adjusted according to the specification of the winding drum, the electric wire of the auxiliary motor 25 can be prevented from winding by an electric brush slip ring 21, a corresponding wire harness frame 35 is selected according to the specification of the electric heating alloy wire to be inserted into a fixing seat 34, a locking block 16 is clamped into a locking groove 15 to conveniently lock the wire harness frame 35, a main motor 8 is started to drive the fixing frame 9 to rotate so as to wind and wind the electric heating alloy wire, a lead screw 32 is simultaneously driven to rotate so as to drive the wire harness frame 35 to uniformly move left and right, so that the problem of dislocation can be prevented when the electric heating alloy wire is rapidly wound, the electric heating pipe 36 can heat and soften the electric heating alloy wire so that the subsequent winding drum is convenient to change the rotating speed of the main motor 8, the winding speed of the electric heating alloy wire can be adjusted, a meter sensor 14 can wind the electric heating alloy wire, the electric heating wire can detect the winding length of the electric heating alloy wire, and the electric heating alloy wire can be separated by a tool box 12, and the length of the electric heating alloy wire can be conveniently kept by a user, and the tool can be separated by a recording plate 11, and the tool can be conveniently placed by the same as that the length of a tool can be kept by a recording plate 11.

It should be noted that, in the above embodiment, the controller 17 is selected from the models S7-200, the main motor 8, the auxiliary motor 25 and the motor 33 can be freely configured according to the practical application scenario, the motor with the model RS-550S is recommended to be selected, the linear motor 5 is selected from the models JL-C16, and the heating tube 36 is selected from the models DN 4050. The controller 17 controls the operation of the main motor 8, the sub motor 25, the motor 33, the linear motor 5, the heating pipe 36, the meter sensor 14 and the brush slip ring 21 by a method commonly used in the prior art.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims

1. The utility model provides a quick winding mechanism is used in processing of electrothermal alloy wire which characterized in that: comprises a base (1) and a linear motor (5);

base (1): the top surface is provided with sliding grooves (4), two linear motors (5) are correspondingly fixed on the rear side of the top surface of the base (1) left and right, a bracket (6) is arranged on the top surface of a rotor seat of each linear motor (5), a connecting plate (7) is fixed on the top end of each bracket (6), a main motor (8) is fixed on the outer side surface of each connecting plate (7), the inner side end of an output shaft of each main motor (8) is connected with the middle of the outer side surface of a fixing frame (9), a fixing unit (2) is arranged on the side surface of each fixing frame (9), and an adjusting unit (3) is arranged in each sliding groove (4);

wherein: the intelligent electric motor further comprises a controller (17), the controller (17) is arranged on the front side face of the base (1), the input ends of the linear motor (5) and the main motor (8) are electrically connected with the output end of the controller (17), and the input end of the controller (17) is electrically connected with the output end of an external power supply.

2. The rapid winding mechanism for processing electrothermal alloy wires according to claim 1, wherein: the utility model discloses a motor, including fixed unit (2), fixed unit, motor, fixed unit (2) include brush sliding ring (21), inserted bar (22), screw rod (23), clamp frame (24) and vice motor (25), vice motor (25) have two and fix respectively in the front and back both sides face of mount (9), the inboard end of vice motor (25) output shaft is connected with the outside end of screw rod (23), screw rod (23) and clamp screw thread connection of frame (24) side, clamp the logical groove sliding connection at frame (24) and mount (9) middle part, the middle part at mount (9) medial surface is fixed to inserted bar (22), the medial surface at connecting plate (7) is installed to brush sliding ring (21), the input of brush sliding ring (21) is connected to the output electricity of vice motor (25), the output of brush sliding ring (21) electric connection director (17).

3. The rapid winding mechanism for processing electrothermal alloy wires according to claim 1, wherein: the utility model discloses a regulating unit (3) is including bracing piece (31), lead screw (32), motor (33), fixing base (34), beam frame (35) and heating pipe (36), the inside at spout (4) is fixed to motor (33), the right-hand member of motor (33) output shaft is connected with the left side end of lead screw (32), the bottom and the spout (4) sliding connection of bracing piece (31), the screw and the lead screw (32) threaded connection of bracing piece (31) side, the top of bracing piece (31) is fixed with fixing base (34), beam frame (35) are pegged graft to the inside of fixing base (34), heating pipe (36) are all installed to the inside left and right sides of beam frame (35), the output of controller (17) is connected to the input electricity of motor (33) and heating pipe (36).

4. The rapid winding mechanism for processing electrothermal alloy wires according to claim 1, wherein: still include baffle (10), record board (11) and tool holder (12), the inside sliding connection of tool holder (12) and base (1), the inside of tool holder (12) is fixed with baffle (10), the left surface at tool holder (12) is installed to record board (11).

5. A rapid winding mechanism for processing electrothermal alloy wires according to claim 3, wherein: still include connecting rod (13) and meter rice sensor (14), the top surface at fixing base (34) is fixed to connecting rod (13), meter rice sensor (14) are installed to the other end of connecting rod (13), meter rice sensor (14)'s output electricity connection director (17) input.

6. A rapid winding mechanism for processing electrothermal alloy wires according to claim 3, wherein: the wire harness frame further comprises a locking groove (15) and a locking block (16), wherein the locking groove (15) is formed in the side face of the fixing seat (34), and the locking block (16) is fixed on the side face of the wire harness frame (35).