CN219030797U - Proportional gate group for food production line - Google Patents
Proportional gate group for food production line Download PDFInfo
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- CN219030797U CN219030797U CN202222330025.0U CN202222330025U CN219030797U CN 219030797 U CN219030797 U CN 219030797U CN 202222330025 U CN202222330025 U CN 202222330025U CN 219030797 U CN219030797 U CN 219030797U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a proportional gate group for a food production line, which relates to the technical field of conveying equipment and comprises one or more proportional gates arranged in a step shape; the proportional gate comprises a conveying trough, a discharging pipe, a connecting piece for connecting the conveying trough and the discharging pipe, a vibration pusher arranged below the conveying trough and a distribution controller for controlling the distribution proportion; all of the vibratory pushers are driven by the same drive shaft. According to the utility model, the discharging proportion is adjusted through the discharging pipe on the proportion gate, raw materials are distributed for the next production link, the distribution process is controlled by the distribution controller, and the degree of automation is high.
Description
Technical Field
The utility model relates to the technical field of conveying equipment, in particular to a proportional gate group for a food production line.
Background
The potato chips are fried by a frying machine and then transported to a seasoning machine for seasoning by a belt conveyor. Meanwhile, the production of unpalatable potato chips requires the configuration of a seasoning machine with different seasonings, so that the original flavor potato chips need to be distributed to the seasoning machine. However, the production of potato chips is required to be carried out according to a production plan, the demand of potato chips with different tastes is not the same, and the delivery time is also different, so that the original potato chips entering the seasoning machine are required to be distributed.
The existing proportional gate dispenses materials that are manually controlled, have a low degree of automation and do not allow for convenient control of the dispensing ratio.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a proportional gate group for a food production line, which solves the problems in the prior art.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: a set of proportioning gates for a food production line comprising one or more proportioning gates arranged in a stepped fashion; the proportional gate comprises a conveying trough, a discharging pipe, a connecting piece for connecting the conveying trough and the discharging pipe, a vibration pusher arranged below the conveying trough and a distribution controller for controlling the distribution proportion; all of the vibratory pushers are driven by the same drive shaft.
Preferably, the distribution controller comprises a PLC controller, an ultrasonic sensor electrically connected with the PLC controller, and a first servo motor which is arranged on the connecting piece and drives the discharging pipe to rotate; the ultrasonic sensor is arranged right above the conveying belt through a bracket.
Preferably, the conveying trough includes: a concave groove with an open upper end and a circular ring fixedly connected with the concave groove; the discharging pipe is a circular pipe, a discharging opening is formed in the side face of the circular pipe, and the conveying belt is arranged below the discharging opening.
Preferably, the connecting piece comprises a first clamping ring sleeved on the circular ring, a second clamping ring sleeved on the discharging pipe, a gear ring sleeved on the discharging pipe, a limiting ring arranged in the circular ring and a dust cover covered on the first clamping ring and the second clamping ring; the dustproof cover is internally provided with the first servo motor, and an output shaft of the first servo motor is provided with a first gear which is meshed with the gear ring.
Preferably, one end of the dust cover is fixedly connected with the circular ring, and the other end of the dust cover is in clearance fit with the discharging pipe; the circular ring is sleeved on the discharging pipe.
Preferably, the vibration pusher comprises a first box body, a supporting plate arranged in the first box body, and a transmission structure arranged on the supporting plate and transmitting vibration thrust to the conveying groove.
Preferably, the driving shaft penetrates through the first box body, and a first bevel gear positioned in the first box body is sleeved on the driving shaft; the support plate is provided with a first round hole and a second round hole; a first round shaft is arranged in the first round hole, one end of the first round shaft is provided with a second bevel gear meshed with the first bevel gear, and the other end of the first round shaft is provided with a second gear; a second round shaft is arranged in the second round hole, a third gear meshed with the second gear is arranged at one end of the second round shaft, a disc is arranged at the other end of the second round shaft, a third round shaft is arranged at the eccentric position of the disc, a first connecting rod capable of rotating around the third round shaft is arranged on the third round shaft, a second connecting rod is hinged to the first connecting rod, and the second connecting rod penetrates out of the first box body and is connected with a first supporting leg arranged below the conveying groove; the lower end of the first supporting leg is hinged with the first box body; and a second supporting leg is arranged below the conveying groove and hinged with the first box body.
Preferably, one end of the driving shaft is provided with a second box body, a second servo motor is arranged in the second box body, a fifth gear is arranged on an output shaft of the second servo motor, and the fifth gear is meshed with a fourth gear arranged on the driving shaft.
Preferably, the first servo motor and the second servo motor are both provided with servo motor controllers.
Preferably, the servo motor controller is electrically connected with the PLC controller.
Compared with the prior art, the utility model has the following beneficial effects:
1. this a proportion door group for food production line exerts vibration propelling movement power to conveyer trough and discharging pipe through vibration pusher and forwards pushes away the potato chip, and partial potato chip falls down on entering the conveyer belt of flavoring machine from the feed opening when the feed opening, adjusts the size of feed opening blanking area through rotating the discharging pipe to the volume of control potato chip whereabouts.
2. This a proportional gate group for food production line, the PLC presets the quantity that the potato chip got into each flavor machine, collects the quantity that the potato chip got into the flavor machine through ultrasonic sensor to feed back to the PLC, thereby the PLC drives the discharging pipe through servo motor controller drive and rotates the size of adjustment feed opening blanking area, thereby the potato chip quantity that ultrasonic sensor visited is unanimous with the value of preseting.
3. The proportional gate group for the food production line can accurately control the quantity of potato chips distributed to each flavoring machine, is convenient for the flavoring machines to control the proportion of the potato chips to the flavoring, ensures that the potato chips with various tastes are consistent in taste, and ensures the product quality.
Drawings
FIG. 1 is a schematic diagram of a proportional gate array for a food product line;
FIG. 2 is a schematic diagram of the front view of the proportional gate;
FIG. 3 is a schematic rear view of a proportional gate;
fig. 4 is a schematic side view of a proportional gate.
In the figure: the device comprises a conveying groove 1, a discharging pipe 2, a connecting piece 3, a vibration pusher 4, a PLC (programmable logic controller) 5, a driving shaft 6, an ultrasonic sensor 7, a first servo motor 8, a conveying belt 9, a concave groove 10, a circular ring 11, a discharging opening 12, a first clamping ring 13, a second clamping ring 14, a gear ring 15, a limiting ring 16, a dust cover 17, a first box 18, a supporting plate 19, a first bevel gear 20, a second bevel gear 21, a second gear 22, a third gear 23, a first circular shaft 24, a second circular shaft 25, a disc 26, a first connecting rod 27, a second connecting rod 28, a first supporting leg 29, a second supporting leg 30, a slotted hole 31, a fourth gear 32, a fifth gear 33, a second servo motor 34, a second box 35, a first gear 36, a third circular shaft 37 and a bracket 38.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1 to 4, the present utility model provides a technical solution: a set of proportioning gates for a food production line comprising one or more proportioning gates arranged in a stepped fashion; the proportional gate comprises a conveying tank 1, a discharging pipe 2, a connecting piece 3 for connecting the conveying tank 1 and the discharging pipe 2, a vibration pusher 4 arranged below the conveying tank 1, and a distribution controller 5 for controlling the distribution proportion; all of the vibratory pushers 4 are driven by the same drive shaft 6.
The distribution controller 5 comprises a PLC controller 5, an ultrasonic sensor 7 electrically connected with the PLC controller 5, and a first servo motor 8 which is arranged on the connecting piece 3 and drives the discharging pipe 2 to rotate; the ultrasonic sensor 7 is arranged right above the conveyor belt 9 through a bracket 38. The conveyer belt 9 is a conveyer belt 9 arranged in front of the seasoning machine, the ultrasonic sensor 7 detects the quantity of potato chips and feeds the quantity back to the PLC 5, and the PLC 5 controls the first servo motor 8 to rotate so as to adjust the blanking quantity of the discharging pipe 2.
The conveying trough 1 comprises: a concave groove 10 with an open upper end, and a circular ring 11 fixedly connected with the concave groove 10; the discharging pipe 2 is a circular pipe, a discharging opening 12 is formed in the side face of the circular pipe, and the conveying belt 9 is arranged below the discharging opening 12. The concave trough 10 directly receives chips from the fryer or from the tail end of the last proportional gate discharge tube 2. The discharge tube 2 is rotated to change the size of the discharge area of the discharge opening 12, thereby controlling the amount of chips falling.
The connecting piece 3 comprises a first clamping ring 13 sleeved on the circular ring 11, a second clamping ring 14 sleeved on the discharging pipe 2, a gear ring 15 sleeved on the discharging pipe 2, a limiting ring 16 arranged in the circular ring 11 and a dust cover 17 covered on the first clamping ring 13 and the second clamping ring 14; the first servo motor 8 is arranged in the dust cover 17, and a first gear 36 is arranged on an output shaft of the first servo motor 8 and meshed with the gear ring 15. One end of the dust cover 17 is fixedly connected with the circular ring 11, and the other end of the dust cover 17 is in clearance fit with the discharging pipe 2; the circular ring 11 is sleeved on the discharging pipe 2. The dust cover 17 is used for protecting the connecting piece 3, prevents dust from entering the gap of the connecting piece 3, simultaneously the dust cover 17 clamps the first clamping ring 13 and the second clamping ring 14 on the central axis direction of the discharge pipe 2 and the circular ring 11 to limit the reverse movement of the dust cover 17 on the discharge pipe 2, and simultaneously the limiting ring 16 is fixed on the circular ring 11 to prevent the relative displacement of the discharge pipe 2 in the circular ring 11, so that the conveying chute 1 and the discharge pipe 2 are connected and fixed.
The vibration pusher 4 includes a first box 18, a support plate 19 disposed in the first box 18, and a transmission structure disposed on the support plate 19 and transmitting a vibration thrust to the conveying trough 1. The driving shaft 6 penetrates through the first box body 18, and a first bevel gear 20 positioned in the first box body 18 is sleeved on the driving shaft 6; the supporting plate 19 is provided with a first round hole and a second round hole; a first circular shaft 24 is arranged in the first circular hole, one end of the first circular shaft 24 is provided with a second bevel gear 21 meshed with the first bevel gear 20, and the other end of the first circular shaft 24 is provided with a second gear 22; a second circular shaft 25 is arranged in the second circular hole, a third gear 23 meshed with the second gear 22 is arranged at one end of the second circular shaft 25, a disc 26 is arranged at the other end of the second circular shaft 25, a third circular shaft 37 is arranged at the eccentric position of the disc 26, a first connecting rod 27 capable of rotating around the third circular shaft 37 is arranged on the third circular shaft 37, a second connecting rod 28 is arranged on the first connecting rod 27 in a hinged manner, and the second connecting rod 28 penetrates out of the first box 18 and is connected with a first supporting leg 29 arranged below the conveying groove 1; the lower end of the first supporting leg 29 is hinged with the first box 18; a second supporting leg 30 is hinged with the first box 18 below the conveying groove 1. The second connecting rod 28 is T-shaped, the first supporting leg 29 is arranged on two sides of the lower end of the conveying groove 1, and a slotted hole 31 is formed in the side surface of the first supporting leg 29 and is used for being connected with the second connecting rod 28. The transmission shaft rotates to drive the first bevel gear 20 to rotate, the first bevel gear 20 drives the second bevel gear 21, the second bevel gear 21 drives the second gear 22, the second gear 22 drives the third gear 23, the third gear 23 drives the disc 26, the disc 26 drives the first connecting rod 27, the first connecting rod 27 drives the second connecting rod 28 to reciprocate, the second connecting rod 28 drives the first supporting leg 29, the first supporting leg 29 is fixed on the first box body 18 under the conveying groove 1 and hinged to the first box body 18, and pushing force of reciprocating motion and vibration is generated.
One end of the driving shaft (6) is provided with a second box body (35), a second servo motor (34) is arranged in the second box body (35), a fifth gear (33) is arranged on an output shaft of the second servo motor (34), and the fifth gear (33) is meshed with a fourth gear (32) arranged on the driving shaft (6). The servo motor drives the driving shaft 6 to rotate, and the driving shaft 6 drives the vibrating pusher 4 of the proportional door to generate vibrating pushing force. The drive shaft 6 passes through the vibratory pusher 4 of all the proportioning gates and is powered by a second servo motor 34. The second servo motor 34, the fourth gear 32 and the fifth gear 33 are located in the second box 35. The second case 35 is used for dust prevention of the second servo motor 34, the fourth gear 32, and the fifth gear 33.
The first servo motor 8 and the second servo motor 34 are respectively provided with a servo motor controller.
The servo motor controller is electrically connected with the PLC controller 5. The PLC controller 5 has a control panel and a screen.
In summary, when the proportional gate set for the food production line is used, the proportional gate set comprises:
firstly, the number of original flavor potato chips needed by each seasoning machine is set according to a production plan, a second servo motor 34 is started, and each proportional gate generates vibration pushing force to drive the potato chips to move forwards; the potato chips fall onto the conveyor belt 9 of the seasoning machine from the side feed opening 12 through the discharge pipe 2, and the potato chips are transported to the seasoning machine by the conveyor belt 9 for seasoning; the rest potato chips continue to enter the conveying groove 1 of the next proportional door from the tail end of the discharging pipe 2, so that the potato chips reach the last seasoning machine; the ultrasonic sensor 7 on the conveyer belt 9 feeds back the potato chip quantity passing by the conveyer belt 9 to the PLC controller 5 and displays the potato chip quantity on a screen, and a worker controls the first servo motor 8 to rotate the discharging pipe 2 through the PLC according to the numerical difference to adjust the size of the discharging area of the discharging opening 12, so that the falling quantity of the potato chip is controlled, and the potato chip entering the seasoning machine accords with a production plan; the worker may also adjust the speed of rotation of the second servo motor 34 to increase or decrease the speed of transport of the proportional gate based on the number of chips exiting the fryer.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (10)
1. A proportional gate set for a food production line, characterized by: comprises one or more proportion gates arranged in a stepped manner; the proportional gate comprises a conveying groove (1), a discharging pipe (2), a connecting piece (3) for connecting the conveying groove (1) and the discharging pipe (2), a vibration pusher (4) arranged below the conveying groove (1) and a distribution controller for controlling distribution proportion; all the vibrating pushers (4) are driven by the same driving shaft (6).
2. A proportional gate set for a food product line as in claim 1 wherein: the distribution controller comprises a PLC (programmable logic controller) controller (5), an ultrasonic sensor (7) electrically connected with the PLC controller (5), and a first servo motor (8) which is arranged on the connecting piece (3) and drives the discharging pipe (2) to rotate; the ultrasonic sensor (7) is arranged right above the conveying belt (9) through a bracket (38).
3. A set of proportioning gates for a food product line as defined in claim 2 wherein: the conveying trough (1) comprises: a concave groove (10) with an open upper end, and a circular ring (11) fixedly connected with the concave groove (10); the discharging pipe (2) is a circular pipe, a discharging opening (12) is formed in the side face of the circular pipe, and the conveying belt (9) is arranged below the discharging opening (12).
4. A set of proportioning gates for a food processing line as set forth in claim 3 wherein: the connecting piece (3) comprises a first clamping ring (13) sleeved on the circular ring (11), a second clamping ring (14) sleeved on the discharging pipe (2), a gear ring (15) sleeved on the discharging pipe (2), a limiting ring (16) arranged in the circular ring (11) and a dust cover (17) covering the first clamping ring (13) and the second clamping ring (14); the dustproof cover (17) is internally provided with the first servo motor (8), and an output shaft of the first servo motor (8) is provided with a first gear (36) which is meshed with the gear ring (15).
5. A proportional gate set for a food product line as in claim 4 wherein: one end of the dust cover (17) is fixedly connected with the circular ring (11), and the other end of the dust cover (17) is in clearance fit with the discharging pipe (2); the circular ring (11) is sleeved on the discharging pipe (2).
6. A set of proportioning gates for a food product line as defined in claim 2 wherein: the vibration pusher (4) comprises a first box body (18), a supporting plate (19) arranged in the first box body (18), and a transmission structure arranged on the supporting plate (19) and transmitting vibration thrust to the conveying groove (1).
7. A set of proportioning gates for a food product line as set forth in claim 6 wherein: the driving shaft (6) penetrates through the first box body (18), and a first bevel gear (20) positioned in the first box body (18) is sleeved on the driving shaft (6); the support plate (19) is provided with a first round hole and a second round hole; a first round shaft (24) is arranged in the first round hole, one end of the first round shaft (24) is provided with a second bevel gear (21) meshed with the first bevel gear (20), and the other end of the first round shaft (24) is provided with a second gear (22); a second circular shaft (25) is arranged in the second circular hole, a third gear (23) meshed with the second gear (22) is arranged at one end of the second circular shaft (25), a disc (26) is arranged at the other end of the second circular shaft (25), a third circular shaft (37) is arranged at the eccentric position of the disc (26), a first connecting rod (27) capable of rotating around the third circular shaft (37) is arranged on the third circular shaft (37), a second connecting rod (28) is arranged on the first connecting rod (27) in a hinged mode, and the second connecting rod (28) penetrates out of the first box body (18) to be connected with a first supporting leg (29) arranged below the conveying groove (1); the lower end of the first supporting leg (29) is hinged with the first box body (18); a second supporting leg (30) is arranged below the conveying groove (1) and hinged with the first box body (18).
8. A proportional gate set for a food product line as in claim 7 wherein:
one end of the driving shaft (6) is provided with a second box body (35), a second servo motor (34) is arranged in the second box body (35), a fifth gear (33) is arranged on an output shaft of the second servo motor (34), and the fifth gear (33) is meshed with a fourth gear (32) arranged on the driving shaft (6).
9. A set of proportioning gates for a food product line as claimed in claim 3 or 8 wherein: the first servo motor (8) and the second servo motor (34) are respectively provided with a servo motor controller.
10. A set of proportioning gates for a food processing line as defined in claim 9 wherein: the servo motor controller is electrically connected with the PLC (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222330025.0U CN219030797U (en) | 2022-09-02 | 2022-09-02 | Proportional gate group for food production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222330025.0U CN219030797U (en) | 2022-09-02 | 2022-09-02 | Proportional gate group for food production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219030797U true CN219030797U (en) | 2023-05-16 |
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ID=86284477
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222330025.0U Active CN219030797U (en) | 2022-09-02 | 2022-09-02 | Proportional gate group for food production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219030797U (en) |
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2022
- 2022-09-02 CN CN202222330025.0U patent/CN219030797U/en active Active
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