CN219024107U

CN219024107U - High-efficient automatic blending system

Info

Publication number: CN219024107U
Application number: CN202222546898.5U
Authority: CN
Inventors: 金斌; 蒲禹臣; 范峻熙; 成沐泽
Original assignee: Shijiazhuang Qina Technology Co ltd
Current assignee: Shijiazhuang Qina Technology Co ltd
Priority date: 2022-09-26
Filing date: 2022-09-26
Publication date: 2023-05-16
Anticipated expiration: 2032-09-26

Abstract

The utility model provides a high-efficiency automatic batching system, which belongs to the technical field of automatic batching and comprises a raw material bin, a weighing module, a conveying module and mixing equipment, wherein metering, proportioning, conveying and stirring are integrated, so that a great deal of labor cost is saved, the physical harm to operators is reduced, and the stability, accuracy and efficiency in the batching process are improved; in addition, the vibration hopper is arranged, so that the phenomena of arching, blocking and bin sticking of materials are effectively eliminated.

Description

High-efficient automatic blending system

Technical Field

The utility model relates to the technical field of automatic batching, in particular to a high-efficiency automatic batching system.

Background

The weighing and proportioning is an important process in the production of fine chemical industry, building materials, feeds, metallurgy and other industries, and whether the weighing and proportioning are accurate plays a role in the quality of the whole product.

In the prior art, the manual mode is often adopted for batching operation, after an operator takes a daily production operation table, the worker takes materials from the charging basket of each component according to the calculated weight, and finally the materials are sent to an electronic scale for weighing and proportioning, and finally the materials are put into a stirrer for mixing and stirring.

Aiming at the related technology, the inventor considers that the batching operation in many industries has great harm to human bodies, and the manual batching has high labor intensity, high cost and low efficiency.

Disclosure of Invention

In order to reduce the labor intensity of operators and improve the production efficiency, the utility model provides a high-efficiency automatic batching system.

The high-efficiency automatic batching system provided by the utility model comprises:

the raw material bins are provided with a plurality of raw material bins;

the weighing module comprises a discharging bin and an electronic weighing device, wherein the discharging bin is arranged on the electronic weighing device, the discharging bin is positioned below the raw material bin, and the electronic weighing device is electrically connected with the raw material bin;

the conveying module comprises a main belt conveyor and an auxiliary belt conveyor, wherein the main belt conveyor is positioned between the discharging bin and the auxiliary belt conveyor, and the main belt conveyor is used for conveying raw materials to the auxiliary belt conveyor;

and the mixing equipment is used for receiving the raw materials conveyed on the auxiliary belt conveyor.

Optionally, former feed bin includes the storehouse body and vibrates the hopper, has seted up feed inlet and discharge gate on the storehouse body, vibrates the hopper and fixes in discharge gate department.

Optionally, be provided with the auxiliary assembly that unloads on the discharge bin, the auxiliary assembly that unloads includes pneumatic cylinder and push pedal, and the pneumatic cylinder is fixed on the discharge bin, and the hydraulic stem and the push pedal fixed connection of pneumatic cylinder, the push pedal is located the discharge bin.

Optionally, side opening has been seted up on the lateral wall of discharge bin, and side opening is towards main belt conveyor, and side open-ended bottom is fixed with the stock guide, and the stock guide is along being close to main belt conveyor's direction downward sloping gradually.

Optionally, the auxiliary belt conveyor comprises an auxiliary belt and an auxiliary frame, wherein the auxiliary belt is sleeved on the auxiliary frame, a guide plate is arranged on the auxiliary frame, and the guide plate is fixed on the top surfaces of the auxiliary frames on two sides of the auxiliary belt.

Optionally, the mixing device is provided with a plurality of mixing devices; the auxiliary frame is provided with a steering assembly, the steering assembly is far away from mixing equipment, the steering assembly comprises a supporting plate, a supporting shaft and a supporting disc, the supporting plate is fixed on the auxiliary frame, the supporting shaft is fixed with the supporting plate, one end of the supporting shaft far away from the supporting plate is in running fit with the supporting disc, and the supporting disc is suitable for being placed on the ground.

Optionally, be provided with drive assembly on the supporting disk, drive assembly includes motor, driving gear and driven gear, and the motor is fixed on the supporting disk, and the motor stretches out there is the drive shaft, drive shaft and driving gear fixed connection, and driven gear fixed cover is established on the back shaft, and driving gear meshes with driven gear mutually.

Optionally, the mixing device is a vertical shaft planetary mixer.

The technical scheme of the utility model has the following advantages:

1. the utility model provides a raw material bin, a weighing module, a conveying module and mixing equipment, which integrates metering, proportioning, conveying and stirring, so that a great deal of labor cost is saved, the body harm to operators is reduced, and the stability, accuracy and efficiency of the batching process are improved.

2. The utility model provides the vibrating hopper, the vibrating hopper activates materials through vibration, so that the phenomena of arching, blocking and bin sticking of the materials are effectively eliminated; and the design of the auxiliary discharging assembly and the material guiding plate is beneficial to smoothly guiding the materials in the material discharging bin into the conveying module.

3. The utility model provides the steering assembly and the driving assembly, and after quantitative materials are led into the auxiliary belt conveyor, under the action of the steering assembly and the driving assembly, the auxiliary belt conveyor leads the materials in different batches into different mixing equipment, so that the waiting time of the materials is reduced, the uninterrupted stirring of the materials is realized, and the production efficiency is further improved.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present utility model;

FIG. 2 is a partial schematic view intended to show a raw stock bin and a weighing module;

FIG. 3 is a partial schematic view intended to show a secondary belt conveyor and mixing equipment;

fig. 4 is a partial schematic view intended to show a steering assembly and a drive assembly.

Reference numerals illustrate: 1. a raw material bin; 11. a bin body; 111. a feeding port; 112. a discharge port; 12. vibrating the hopper; 2. a bracket; 3. a weighing module; 31. a discharging bin; 311. an upper opening; 312. a side opening; 32. an electronic scale; 4. a discharge assist assembly; 41. a hydraulic cylinder; 42. a push plate; 5. a material guide plate; 51. a baffle; 6. a transport module; 61. a main belt conveyor; 611. a main belt; 612. a main frame; 6121. a main leg; 62. a secondary belt conveyor; 621. a secondary belt; 622. an auxiliary frame; 6221. an auxiliary supporting leg; 6222. a universal wheel; 6223. a deflector; 7. a steering assembly; 71. a support plate; 72. a support shaft; 73. a support plate; 8. a drive assembly; 81. a motor; 811. a drive shaft; 82. a drive gear; 83. a driven gear; 9. mixing equipment; 91. a vertical shaft planetary mixer; 911. and (5) a feeding hopper.

Detailed Description

The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.

The present embodiment provides a high-efficiency automatic batching system, referring to fig. 1, which includes: raw material bin 1, weighing module 3, transport module 6 and compounding equipment 9, raw material bin 1 and weighing module 3 cooperate, match the combination according to the ratio with multiple material, transport module 6 carries the material to compounding equipment 9 afterwards, compounding equipment 9 carries out intensive mixing to the material.

Referring to fig. 1, a plurality of raw material bins 1 are arranged, the raw material bins 1 are linearly distributed at equal intervals in the horizontal direction, and different materials are contained in different raw material bins 1; the raw material bin 1 is welded with a support 2, and the support 2 is used for fixing the raw material bin 1 so as to keep the stable operation of the raw material bin 1.

Referring to fig. 1 and 2, a raw material bin 1 comprises a bin body 11 and a vibration hopper 12, wherein the bin body 11 is vertically arranged, a feeding hole 111 is formed in the top surface of the bin body 11, a discharging hole 112 is formed in the bottom end of the bin body 11, and the vibration hopper 12 is fixed at the discharging hole 112; the material can be stored in the bin body 11 through the feeding hole 111, and when the material is discharged, the vibration hopper 12 can activate the material through vibration, so that the blocking phenomenon of the material is effectively eliminated, and the material uniformly and continuously falls down.

Referring to fig. 2, the weighing module 3 includes a discharging bin 31 and an electronic scale 32, the electronic scale 32 is electrically connected with the vibration hopper 12, and the discharging bin 31 is placed on the electronic scale 32; the inside of the discharging bin 31 is hollow, the top surface of the discharging bin 31 is provided with an upper opening 311, the upper opening 311 is opposite to the plurality of vibrating hoppers 12, and various materials falling from the vibrating hoppers 12 can fall into the discharging bin 31; the side wall of the discharging bin 31 is provided with a side opening 312, the side opening 312 faces the conveying module 6, and the batch of materials can be guided out of the discharging bin 31 to the conveying module 6 through the side opening 312.

Referring to fig. 2, a discharging auxiliary assembly 4 is disposed on the discharging bin 31, the discharging auxiliary assembly 4 includes a hydraulic cylinder 41 and a pushing plate 42, the hydraulic cylinder 41 is fixedly connected to an outer sidewall of the discharging bin 31, a hydraulic rod extending from the hydraulic cylinder 41 is fixedly connected to the pushing plate 42, the pushing plate 42 is vertically disposed, and the opening 312 on the opposite side of the plate surface of the pushing plate 42 is right, when the hydraulic cylinder 41 is started, the pushing plate 42 can push materials in the discharging bin 31 out of the side opening 312.

Referring to fig. 2, a guide plate 5 is provided on the discharging bin 31, the guide plate 5 is fixed at the bottom of the side opening 312, and the guide plate 5 is gradually inclined downward in a direction approaching the conveying module 6; two baffles 51 are fixedly connected to the material guide plate 5, the two baffles 51 are close to the edge of the material guide plate 5 respectively, and the two baffles 51 are gradually close to each other along the direction close to the conveying module 6; after the material is led out from the side opening 312, the material will move down along the material guiding plate 5, and the material guiding plate 5 and the baffle plate 51 play a limiting role on the movement of the material, so that the material can enter the conveying module 6 smoothly and continuously.

Referring to fig. 2 and 3, the conveying module 6 includes a main belt conveyor 61 and a sub belt conveyor 62; the main belt conveyor 61 comprises a main frame 612 and a main belt 611, the main belt 611 is sleeved on the main frame 612, and main support legs 6121 are fixedly connected on the main frame 612 so as to support the main frame 612; one end of the main belt conveyor 61 is close to the material guiding plate 5, and the material guided out of the material guiding plate 5 can directly fall onto the main belt 611, and the main belt 611 conveys the partial material.

Referring to fig. 2 and 3, the sub-belt conveyor 62 includes a sub-frame 622 and a sub-belt 621, the sub-belt 621 is sleeved on the sub-frame 622, a deflector 6223 is provided on the sub-frame 622, and the deflector 6223 is fixed on the top surface of the sub-frame 622 on both sides of the sub-belt 621; one end of the auxiliary belt conveyor 62 is close to the main belt conveyor 61, materials led out from the main belt conveyor 61 are led out to the auxiliary belt 621, at this time, the guide plate 6223 limits the materials, dropping of the materials is reduced, and meanwhile, the auxiliary belt 621 continues to convey the materials.

Referring to fig. 3 and 4, a sub-frame 622 is provided with a sub-leg 6221, and a universal wheel 6222 is fixed at the bottom end of the sub-leg 6221; the auxiliary frame 622 is provided with a steering assembly 7 near the main belt conveyor 61; the steering assembly 7 comprises a supporting plate 71, a supporting shaft 72 and a supporting disc 73, wherein the supporting plate 71 is fixed on a sub-frame 622, the supporting plate 71 is in an arc-shaped bending shape, the convex surface of the supporting plate 71 faces downwards, the supporting shaft 72 is vertically arranged, the top end of the supporting shaft 72 is fixedly connected with the center of the convex surface of the supporting plate 71, the bottom end of the supporting shaft 72 is inserted into the supporting disc 73, the supporting shaft 72 is rotationally connected with the supporting disc 73, and the supporting disc 73 is attached to the ground.

Referring to fig. 3 and 4, a driving assembly 8 is provided on the support plate 73, the driving assembly 8 includes a motor 81, a driving gear 82 and a driven gear 83, the motor 81 is fixed on the support plate 73, the motor 81 is extended with a driving shaft 811, the free end of the driving shaft 811 is coaxially connected with the driving gear 82, the driven gear 83 is fixedly sleeved on the support shaft 72, and the driving gear 82 is meshed with the driven gear 83; after the motor 81 is started, the driving shaft 811 sequentially drives the driving gear 82, the driven gear 83 and the supporting shaft 72 to rotate, and the supporting shaft 72 drives the auxiliary belt conveyor 62 to rotate, so that one end, far away from the driving assembly 8, of the auxiliary belt conveyor 62 moves in an arc-shaped and reciprocating manner.

Referring to fig. 1 and 3, the mixing devices 9 are provided with a plurality of mixing devices 9, and the plurality of mixing devices 9 are distributed in an equidistant arc shape with the steering assembly 7 as the center, in this embodiment, the mixing devices 9 are vertical shaft planetary mixers 91, so that the mixing is more uniform and the efficiency is higher; the mixing device 9 is provided with a feed hopper 911, one end of the secondary belt conveyor 62 is moved to the position above the feed hopper 911 through the driving assembly 8, and then the mixing device 9 can be fed through the feed hopper 911.

The implementation principle of the high-efficiency automatic batching system provided by the embodiment of the utility model is as follows: before the batching, firstly storing materials in different raw material bins 1, then opening a vibration hopper 12, batching according to batches, and strictly requiring the composition proportion of various materials through timely feedback of an electronic weighing device 32; after a batch of materials is led into the discharging bin 31, the materials are led into the main belt conveyor 61 through the discharging auxiliary assembly 4, the main belt conveyor 61 conveys the materials to the auxiliary belt conveyor 62, and the auxiliary belt conveyor 62 conveys the materials to the idle mixing equipment 9 for stirring and mixing, so that the overall efficiency of the materials is improved.

It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present utility model.

Claims

1. An efficient automatic batching system, comprising:

the device comprises a raw material bin (1), wherein the raw material bin (1) is provided with a plurality of raw material bins;

the weighing module (3), the weighing module (3) comprises a discharging bin (31) and an electronic weighing device (32), the discharging bin (31) is arranged on the electronic weighing device (32), the discharging bin (31) is positioned below the raw bin (1), and the electronic weighing device (32) is electrically connected with the raw bin (1);

the conveying module (6), the conveying module (6) comprises a main belt conveyor (61) and a secondary belt conveyor (62), the main belt conveyor (61) is positioned between the discharging bin (31) and the secondary belt conveyor (62), and the main belt conveyor (61) is used for conveying raw materials onto the secondary belt conveyor (62);

and the mixing equipment (9) is used for receiving the raw materials conveyed on the auxiliary belt conveyor (62).

2. The efficient automatic batching system according to claim 1, wherein the raw material bin (1) comprises a bin body (11) and a vibration hopper (12), the bin body (11) is provided with a feeding hole (111) and a discharging hole (112), and the vibration hopper (12) is fixed at the discharging hole (112).

3. The efficient automatic batching system according to claim 1, characterized in that the discharging auxiliary assembly (4) is arranged on the discharging bin (31), the discharging auxiliary assembly (4) comprises a hydraulic cylinder (41) and a pushing plate (42), the hydraulic cylinder (41) is fixed on the discharging bin (31), a hydraulic rod of the hydraulic cylinder (41) is fixedly connected with the pushing plate (42), and the pushing plate (42) is located in the discharging bin (31).

4. A high-efficiency automatic batching system according to claim 3, characterized in that the side wall of the discharging bin (31) is provided with a side opening (312), the side opening (312) faces the main belt conveyor (61), the bottom of the side opening (312) is fixed with a material guiding plate (5), and the material guiding plate (5) gradually inclines downwards along the direction approaching the main belt conveyor (61).

5. The efficient automatic batching system according to claim 1, wherein the auxiliary belt conveyor (62) comprises an auxiliary belt (621) and an auxiliary frame (622), the auxiliary belt (621) is sleeved on the auxiliary frame (622), a deflector (6223) is arranged on the auxiliary frame (622), and the deflector (6223) is fixed on the top surfaces of the auxiliary frames (622) on two sides of the auxiliary belt (621).

6. An efficient automatic batching system according to claim 5, characterized in that the mixing device (9) is provided in several; be provided with on subframe (622) and turn to subassembly (7), turn to subassembly (7) and keep away from compounding equipment (9), and turn to subassembly (7) including backup pad (71), back shaft (72) and supporting disk (73), backup pad (71) are fixed on subframe (622), and back shaft (72) are fixed with backup pad (71) mutually, and one end and supporting disk (73) normal running fit of backup pad (71) are kept away from to back shaft (72), and supporting disk (73) are applicable to and place subaerial.

7. The efficient automatic batching system according to claim 6, characterized in that the supporting plate (73) is provided with a driving assembly (8), the driving assembly (8) comprises a motor (81), a driving gear (82) and a driven gear (83), the motor (81) is fixed on the supporting plate (73), the motor (81) is extended to form a driving shaft (811), the driving shaft (811) is fixedly connected with the driving gear (82), the driven gear (83) is fixedly sleeved on the supporting shaft (72), and the driving gear (82) is meshed with the driven gear (83).

8. An efficient automatic batching system according to claim 1, characterized in that the mixing device (9) is a vertical shaft planetary mixer (91).