CN219015724U - Portable ore pulp sample collector - Google Patents
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Abstract
本实用新型涉及矿业生产技术领域,特别涉及一种便携式矿浆集样器,包括集样桶、集样组件及背带。所述集样桶上设置有集样组件;集样组件的入料管一端通过动力泵与取样管相连通,另一端与集样桶顶部的凸台相连通,集样桶内底部设置有分样台;分样台下方设置有分样器,分样器沿集样桶底部呈环形设置有六个圆形孔道构成,阀门二控制分样器圆形孔道的开合;圆形孔道出料端与收集管进料端相连通,收集管呈环形设置为六根;收集管管路上设置有阀门一,收集管位于集样桶的内腔,集样桶外壁通过卡槽与背带相连。所取得的矿浆经两次缩分后的样品更具代表性,避免靠取样勺取样转运时不方便运输及矿浆易撒漏的状况出现,便于负责采集人员的携带。
The utility model relates to the technical field of mining production, in particular to a portable pulp sample collector, which comprises a sample collection barrel, a sample collection component and a strap. The sample collection barrel is provided with a sample collection assembly; one end of the feed pipe of the sample collection assembly is connected with the sampling pipe through a power pump, and the other end is connected with the boss on the top of the sample collection barrel. Sample platform; a sample divider is set under the sample divider, and the sample divider is formed of six circular channels arranged in a ring along the bottom of the sample collection barrel. Valve 2 controls the opening and closing of the circular channel of the sample divider; the circular channel discharges The end is connected with the feed end of the collection pipe, and the collection pipes are arranged in a ring shape to be six; the collection pipe is provided with a valve one, and the collection pipe is located in the inner cavity of the sample collection barrel, and the outer wall of the sample collection barrel is connected with the strap through a slot. The obtained slurry is more representative after being divided twice, avoiding the inconvenient transportation and easy leakage of the slurry when sampling and transferring with a sampling spoon, and it is convenient for the person in charge to carry it.
Description
技术领域technical field
本实用新型涉及矿业生产技术领域,特别涉及便携式矿浆集样器。The utility model relates to the technical field of mining production, in particular to a portable pulp sample collector.
背景技术Background technique
在选矿作业流程中,通常需要现场人员对选矿工艺流程的各个阶段的产品进行取样,对所取的矿石样品开展浮选试验以及化验分析,以此根据分析的结果来对选矿厂的工艺流程及操作参数进行调整。因此,对矿浆取样是选矿厂一道必不可少的工序,且所取样品应具有代表性及所取样品应越多,以此才能代表取样点矿浆中矿物组成及理化性质,同时也能使分析误差越小。In the mineral processing operation process, it is usually necessary for on-site personnel to sample the products at each stage of the mineral processing process, and to carry out flotation tests and laboratory analysis on the ore samples taken, so as to analyze the process of the mineral processing plant according to the results of the analysis. Adjust the operating parameters. Therefore, sampling the pulp is an essential process in the concentrator, and the samples taken should be representative and the more samples should be taken, so as to represent the mineral composition and physical and chemical properties of the pulp at the sampling point, and at the same time make the analysis The error is smaller.
但是,选矿厂一般垂直落差很大,盛装矿浆的浮选槽通常设置在几米甚至十几米的平台上,现有对高处浮选槽内的矿浆多次取料及转运时,一般靠取样勺伸进浮选槽中对矿浆进行取料;待对浮选槽内的矿浆取完料时,然后将盛装矿浆取样勺转运实验室及分析室进行取样分析过程。但在对矿浆的转运过程中存在以下问题:因转运过程需要在楼梯上多次行走,以致不仅使盛装于取样勺或取样桶内的矿浆出现撒漏的状况,还存在矿浆转运不便的状况。However, mineral processing plants generally have a large vertical drop, and the flotation tanks containing the ore pulp are usually set on a platform of several meters or even more than ten meters. When the ore pulp in the high-level flotation tanks is repeatedly taken and transferred, it is generally extended by a sampling spoon. Enter the flotation tank to take the ore pulp; when the ore pulp in the flotation tank is taken out, then transfer the sampling spoon containing the ore pulp to the laboratory and analysis room for sampling and analysis. However, there are the following problems in the transfer process of the ore pulp: because the transfer process needs to walk on the stairs many times, so that not only the ore slurry contained in the sampling spoon or the sampling bucket is leaked, but also the transfer of the ore pulp is inconvenient.
虽然现有对矿浆采集也有相应的设备,比如CN202770662U中公开的一种简易矿浆取样器及CN216386471U中公开的一种矿浆自动取样装置,但这两种公开的专利存在以下问题:Although existing corresponding equipment is also arranged for pulp collection, such as a kind of simple pulp sampler disclosed in CN202770662U and a kind of pulp automatic sampling device disclosed in CN216386471U, there are the following problems in these two kinds of disclosed patents:
第一、一种简易矿浆取样器:a、因未设置辅助矿浆取样的组件,以致需要对矿浆取样时需要外接引流设备对矿浆原料的提取,从而无法实现自动取样的过程;b、该装置为设置相应地辅助转运组件,以致在转运时出现不便的问题。First, a simple pulp sampler: a, because there is no auxiliary pulp sampling component, so that when the pulp is sampled, an external drainage device is required to extract the pulp raw material, so that the automatic sampling process cannot be realized; b, the device is Auxiliary transfer components are provided accordingly, so that inconvenient problems occur during transfer.
第二、一种矿浆自动取样装置:因该装置体积庞大及未设置辅助运输的组件,所以不便的该装置进行转运。Second, an automatic sampling device for ore pulp: because the device is bulky and does not have auxiliary transport components, it is inconvenient for the device to be transported.
由此,有必要对矿浆集样装置的结构进行改进及设计,以此解决在对高处浮选槽内的矿浆集料时,现有矿浆集样器不便负责采集矿浆人员携带及运输的问题,从而实现集取样、缩分及集样为一体的过程来辅助负责集样人员进行取样作业。Therefore, it is necessary to improve and design the structure of the pulp sample collection device, so as to solve the problem that the existing pulp sample collector is inconvenient to be carried and transported by the personnel responsible for collecting the pulp when collecting the pulp aggregates in the high-level flotation tank , so as to realize the process of integrating sampling, reduction and sample collection to assist the personnel in charge of sample collection to carry out sampling operations.
实用新型内容Utility model content
本实用新型的目的在于提出便携式矿浆集样器,以此解决在对高处浮选槽内的矿浆集料时,现有矿浆集样器不便负责采集矿浆人员携带及运输的问题。The purpose of this utility model is to propose a portable pulp sample collector, so as to solve the problem that the existing pulp sample collector is inconvenient to be carried and transported by the personnel responsible for collecting the pulp when collecting the pulp aggregates in the high-place flotation tank.
为解决上述的技术问题,本实用新型采用以下技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
便携式矿浆集样器,包括集样桶、集样组件及背带;所述集样桶上设置有集样组件;集样组件包括入料管、动力泵、取样管、分样台、收集管及阀门一;入料管一端通过动力泵与取样管相连通,入料管另一端与集样桶顶部的凸台相连通,集样桶内底部设置有分样台;分样台下方设置有分样器,分样器上设置有阀门二;分样器沿集样桶底部呈环形设置有六个圆形孔道构成,阀门二控制分样器圆形孔道的开合;圆形孔道出料端与收集管进料端相连通,收集管呈环形设置为六根;收集管管路上设置有阀门一,收集管位于集样桶的内腔,集样桶外壁通过卡槽与背带相连接。Portable slurry sample collector, including sample collection bucket, sample collection assembly and strap; the sample collection bucket is provided with sample collection assembly; Valve 1; one end of the feeding pipe is connected to the sampling pipe through the power pump, and the other end of the feeding pipe is connected to the boss on the top of the sample collection barrel. The sampler is provided with
进一步,所述入料管出料端位于分样台的正上方,分样台设置为顶部小底部大的锥形台。Further, the discharge end of the feeding pipe is located directly above the sample dividing platform, and the sample dividing platform is set as a conical platform with a small top and a large bottom.
进一步,所述动力泵及可充电电源均固定设置在集样桶的顶部,动力泵通过电源开关及导线与可充电电源电性相连,电源开关设置在可充电电源上。Further, both the power pump and the rechargeable power supply are fixedly arranged on the top of the sample collection barrel, the power pump is electrically connected to the rechargeable power supply through a power switch and wires, and the power switch is set on the rechargeable power supply.
进一步,所述取样管的材质设置为橡胶管。Further, the material of the sampling tube is set to be a rubber tube.
进一步,所述集样桶外壁通过限位螺丝与支脚上的限位孔活动相连。Further, the outer wall of the sample collection barrel is movably connected with the limit holes on the legs through limit screws.
进一步,所述集样桶内壁设置有清洗组件;清洗组件包括导水环管、进水管及喷头;导水环管通过支座与集样桶内壁相连,导水环管与喷头进水端相连通,导水环管与嵌设在集样桶侧壁上的进水管相连通。Further, the inner wall of the sample collection barrel is provided with a cleaning component; the cleaning component includes a water guide ring, a water inlet pipe and a nozzle; the water guide ring is connected to the inner wall of the sample collection barrel through a support, and the water guide ring is connected to the water inlet of the nozzle The water guide ring pipe is connected with the water inlet pipe embedded in the side wall of the sample collection barrel.
进一步,所述喷头沿导水环管设置有若干个,若干喷头喷水端分别朝向集样桶内底部、内顶部、内侧壁及分样台外壁,喷头位于集样桶内壁的液位传感器正上方,液位传感器通过控制器与动力泵电连。Further, the nozzles are provided with several nozzles along the water guide ring pipe, and the water spray ends of the nozzles are respectively directed towards the inner bottom, the inner top, the inner side wall and the outer wall of the sampling table of the sample collection barrel, and the nozzles are located at the front of the liquid level sensor on the inner wall of the sample collection barrel. Above, the liquid level sensor is electrically connected with the power pump through the controller.
工作原理:当需要对高处浮选槽中的矿浆进行取料集样时,负责集样的人员可以借助背带将集样桶背至高处的浮选槽槽台上,然后将取样管一端放入浮选槽中的矿浆中且使收集管上的阀门一处于关闭状而分样器上的阀门二处于打开状态,这时借助启动的动力泵、入料管及取样管的配合将矿浆导入集样桶内,导入集样桶内的矿浆落入分样台四处分散而对矿浆第一次缩分过程,四处分散的矿浆最终汇聚在集样桶底部,汇聚在集样桶底部的矿浆经分样器而导入收集管内而完成对矿浆第二次缩分过程;当矿浆流入收集管一定量时,然后关闭动力泵,之后负责集样人员便借助背带而将集样桶从高处的浮选槽台背至实验室或化验室进一步取样研究过程,以此完成对高处浮选槽中的矿浆的取样、缩分及集样过程。Working principle: When it is necessary to take and collect samples of the ore pulp in the high flotation tank, the person in charge of sample collection can carry the sample bucket to the high flotation tank platform with the help of a strap, and then put one end of the sampling tube on the Into the slurry in the flotation tank and make the valve one on the collection pipe in the closed state and the valve two on the sampler in the open state, at this time, the slurry is introduced into the In the sample collection barrel, the pulp introduced into the sample collection barrel falls into the sampling platform and disperses everywhere. In the first shrinkage process of the pulp, the dispersed pulp finally gathers at the bottom of the sample collection barrel, and the pulp gathered at the bottom of the sample collection barrel passes through The sample divider is introduced into the collection pipe to complete the second reduction process of the ore slurry; when the ore slurry flows into the collection pipe for a certain amount, then the power pump is turned off, and then the person in charge of sample collection uses the strap to lift the sample collection bucket from a high floating position. The tank selection table is back to the laboratory or laboratory for further sampling and research process, so as to complete the sampling, shrinkage and sample collection process of the pulp in the high flotation tank.
相比于传统在对高处浮选槽中的矿浆取料集料时靠取样勺取样集料方式而言,本申请借助集样桶、集样组件及背带的配合可以实现对高处浮选槽中矿浆的取料、缩分、集料及转运过程,且转运过程中方便快捷及矿浆也不会撒漏,并且所取得的矿浆经两次缩分后的样品更具代表性,从而不仅避免靠取样勺取样转运时不方便运输及矿浆易撒漏的状况出现,而且还避免靠取样勺转运速度慢而使矿浆出现板结的状况出现,同时也能便于负责采集人员的携带、使用及运输的过程。Compared with the traditional method of sampling aggregates by sampling spoons when collecting ore pulp in high-altitude flotation tanks, this application can realize high-altitude flotation The extraction, shrinkage, aggregate and transfer process of the pulp in the tank, and the transfer process is convenient and fast, and the pulp will not leak, and the sample obtained after the pulp has been shrunk twice is more representative, so as not only to avoid It is inconvenient to transport and the slurry is easy to leak when it is transferred by sampling spoon, and it also avoids the phenomenon of hardening of the slurry due to the slow transfer speed of the sampling spoon. process.
与现有技术相比,本实用新型至少具有以下有益效果之一:Compared with the prior art, the utility model has at least one of the following beneficial effects:
1.本实用新型通过集样桶、集样组件及背带的配合可以实现对高处浮选槽中矿浆的取料、缩分、集料及转运过程,且转运过程中方便快捷及矿浆也不会撒漏,并且所取得的矿浆经两次缩分后的样品更具代表性,从而不仅避免靠取样勺取样转运时不方便运输及矿浆易撒漏的状况出现,而且还避免靠取样勺转运速度慢而使矿浆出现板结的状况出现,同时也能便于负责采集人员的携带、使用及运输的过程。1. The utility model can realize the process of taking, shrinking, collecting and transferring the ore pulp in the high-place flotation tank through the cooperation of the sample collection bucket, the sample collection assembly and the strap, and the transfer process is convenient and quick and the ore pulp will not Leakage, and the sample obtained after two times of shrinkage of the pulp is more representative, so as not only to avoid the inconvenient transportation and easy leakage of the pulp when sampling and transferring by the sampling spoon, but also to avoid the speed of transfer by the sampling spoon It is slow to cause the pulp to harden, and it is also convenient for the collection personnel to carry, use and transport the process.
2.本实用新型通过在集样桶内壁上设置有清洗组件,能够在集样器使用结束而需要对集样桶内部及分样台表面进行清洗时,可以借助清洗组件中的喷头所喷射出的水压对集样桶及分样台表面附着力强的矿浆进行冲洗过程,以此将附着力强的矿浆从集样桶及分样台表面冲洗掉落。2. The utility model is equipped with a cleaning component on the inner wall of the sample collection barrel, and when the sample collector needs to be cleaned after the use of the sample collector, the inside of the sample collection barrel and the surface of the sampling platform can be sprayed out by the nozzle in the cleaning component. The high water pressure flushes the slurry with strong adhesion on the surface of the sample collection bucket and the sampling platform, so that the slurry with strong adhesion is washed away from the surface of the sample collection bucket and the sampling platform.
附图说明Description of drawings
图1为本实用新型结构内部主视示意图(未安装清洗组件)。Fig. 1 is a schematic diagram of the internal front view of the structure of the utility model (the cleaning assembly is not installed).
图2为本实用新型结构内部俯视示意图(未安装清洗组件)。Fig. 2 is a top view schematic diagram of the structure of the utility model (no cleaning assembly is installed).
图3为本实用新型结构内部主视示意图(安装清洗组件)。Fig. 3 is a schematic diagram of the internal front view of the structure of the utility model (installation of cleaning components).
图4为本实用新型结构外部主视示意图(安装清洗组件)。Fig. 4 is a schematic diagram of the external front view of the structure of the utility model (installation of cleaning components).
图中,1-孔道,2-集样桶,3-集样组件,4-背带,5-入料管,6-动力泵,7-取样管,8-分样台,9-收集管,10-阀门一,11-分样器,12-阀门二,13-电源开关,14-液位传感器,15-导水环管,16-进水管,17-喷头,18-可充电电源,19-支脚。In the figure, 1-channel, 2-sample collection barrel, 3-sample collection assembly, 4-strap, 5-feeding pipe, 6-power pump, 7-sampling pipe, 8-sample dividing platform, 9-collection pipe, 10-Valve 1, 11-Sample divider, 12-Valve 2, 13-Power switch, 14-Liquid level sensor, 15-Water ring, 16-Inlet pipe, 17-Nozzle, 18-Rechargeable power supply, 19 - Legs.
具体实施方式Detailed ways
如图1-4所示,为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。As shown in Figures 1-4, in order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
实施例Example
请参阅图1,便携式矿浆集样器,包括集样桶2、集样组件3及背带4;集样桶2上设置有集样组件3;集样组件3包括入料管5、动力泵6、取样管7、分样台8、收集管9及阀门一10;入料管5一端通过动力泵6与取样管7相连通,入料管5另一端与集样桶2顶部的凸台相连通,集样桶2内底部设置有分样台8;分样台8下方设置有分样器11,分样器11上设置有阀门二12,分样器11底部与收集管9进料端相连通;为了使经分样台8缩分的矿浆更分散地流入收集管9内,所以将分样器11上的圆形孔道1沿集样桶2底部呈环形设置有六个,其中,圆形孔道1出料端与收集管9进料端相连通,收集管9呈环形设置为六根,圆形孔道1与收集管9错位设置,以此借助呈环形分布的六个圆形孔道11及六个收集管9而完成对第二次缩分矿浆集样的过程;为了能控制圆形孔道1的开合,所以用阀门二12控制分样器11圆形孔道1的开合,以此间接控制矿浆进入圆形孔道1的缩分时间;为了控制泥浆进入收集管9矿浆的流量,所以在收集管9管路上设置有阀门一10,收集管9位于集样桶1的内腔,集样桶2外壁通过卡槽与背带4相连接;Please refer to Fig. 1, the portable slurry sampler includes a
当需要对高处浮选槽中的矿浆进行取料集样时,负责集样的人员可以借助背带将集样桶背至高处的浮选槽槽台上,然后将取样管7一端放入浮选槽中的矿浆中且使收集管9上的阀门一10处于关闭状而分样器11上的阀门二12处于打开状态,这时借助启动的动力泵6、入料管5及取样管7的配合将矿浆导入集样桶2内,导入集样桶2内的矿浆落入分样台8四处分散而对矿浆第一缩分过程,四处分散的矿浆最终汇聚在集样桶2底部,汇聚在集样桶2底部的矿浆经分样器11而导入收集管9内而完成对矿浆第二次缩分过程;当矿浆流入收集管9一定量时,然后使动力泵6失电且对取样管7进行收纳,之后负责集样人员便借助背带4而将集样桶2从高处的浮选槽台背至实验室或化验室进一步取样研究过程,以此完成对高处浮选槽中的矿浆的取样、缩分及集样过程。When it is necessary to collect and sample the ore slurry in the flotation tank at a high place, the person in charge of sample collection can carry the sample bucket to the flotation tank platform at a high place by means of a strap, and then put one end of the
相比于传统在对高处浮选槽中的矿浆取料集料时靠取样勺取样集料方式而言,本申请借助集样桶2、集样组件3及背带4配合可以实现对高处浮选槽中矿浆的取料、缩分、集料及转运过程,且转运过程中方便快捷及矿浆也不会撒漏,并且所取得的矿浆经两次缩分后的样品更具代表性,从而不仅避免靠取样勺取样转运时不方便运输及矿浆易撒漏的状况出现,而且还避免靠取样勺转运速度慢而使矿浆出现板结的状况出现。Compared with the traditional method of sampling aggregates by sampling spoons when collecting ore pulp in high-altitude flotation tanks, this application can achieve high-altitude monitoring with the help of the
具体的,请参阅图1-2,为了使导入集样桶2内矿浆的缩分及分散程度更大化,所以入料管5出料端位于分样台8的正上方,从而使矿浆落入分样台8上部让矿浆的分散范围更大,以此间接提高对矿浆的缩分过程。Specifically, please refer to Fig. 1-2, in order to make the shrinkage and dispersion of the ore pulp introduced into the
具体的,请参阅图1-4,为了便于动力泵6和可充电电源18的拆卸或安装过程,所以将动力泵6及可充电电源18均固定设置在集样桶2的顶部,从而完成对动力泵6及可充电电源18的拆卸或安装过程;为了便于为动力泵6提供电源及控制,所以将动力泵6通过电源开关13及导线与可充电电源18电性相连,电源开关13设置在可充电电源18上。Specifically, please refer to Figures 1-4. In order to facilitate the disassembly or installation process of the
具体的,为了方便对取样管7进行收纳,所以将取样管7的材质设置为橡胶管,从而在集样器集样结束后对取样管进行收纳;为了使取样管7有一定的耐腐蚀性而延长取样管的使用寿命,所以在取样管7内壁涂设有防腐层,以此通过腐蚀层来使取样管7有一定的耐腐蚀性能。Specifically, in order to facilitate the storage of the
具体的,请参阅图3-4,为了便于矿山泥浆出料后的盛装过程,所以在集样桶2外壁通过限位螺丝与支脚19上的限位孔活动相连,从而借助支脚19来调节收集管9下料端与底面的高度,以此方便将不同规格的取样容器放置于收集管9下料端的下方,以便完成对矿山泥浆的盛装过程。Specifically, please refer to Figure 3-4. In order to facilitate the filling process after the mine mud is discharged, the outer wall of the
具体的,请参阅图3-4,为了便于在集样器使用结束后对集样桶2内部的清洗,所以在集样桶2内壁设置有清洗组件;更具体的,清洗组件包括导水环管15、进水管16及喷头17;导水环管15通过支座与集样桶2内壁相连,导水环管15与喷头17进水端相连通,导水环管15与嵌设在集样桶2侧壁上的进水管16相连通;从而借助外接水管、外接水泵、外接水箱、进水管16、导水环管15及喷头17配合完成对集样桶2内部的清洗过程;其中,进水管16与外接水管一端相连,外接水管与外接水箱相连,外接水管上安装有外接水泵。Specifically, please refer to Figure 3-4. In order to facilitate the cleaning of the inside of the
具体的,请参阅图3-4,为了便于对集样桶2内部及分样台8外壁的清洗,所以将喷头17沿导水环管15设置有若干个,若干喷头17喷水端分别朝向集样桶2内底部、内顶部、内侧壁及分样台8外壁,从而借助从喷头17喷出的水压而将集样桶2内部及分样台8外壁上粘连的矿浆冲落,冲落得矿浆经分样器11、收集管9及阀门10的配合而将矿浆导出集样桶2;为了防止导入集样桶2内的矿浆淹没喷头17,所以喷头17位于集样桶2内壁的液位传感器14正上方,液位传感器14通过控制器与动力泵6电连,从而借助液压传感器18、控制器及动力泵6配合而及时停止矿浆向集样桶2内导入的过程。Concretely, referring to Fig. 3-4, in order to facilitate the cleaning of the inside of the
尽管这里参照本实用新型的多个解释性实施例对本实用新型进行了描述,但是,应该理解,本领域技术人员可以设计出很多其他的修改和实施方式,这些修改和实施方式将落在本申请公开的原则范围和精神之内。更具体地说,在本申请公开、附图和权利要求的范围内,可以对主题组合布局的组成部件和/或布局进行多种变型和改进。除了对组成部件和/或布局进行的变形和改进外,对于本领域技术人员来说,其他的用途也将是明显的。Although the invention has been described herein with reference to a number of illustrative embodiments of the invention, it should be understood that many other modifications and implementations can be devised by those skilled in the art which will fall within the scope of this application. within the scope and spirit of the principles disclosed. More specifically, within the scope of the disclosure, drawings and claims of the present application, various modifications and improvements can be made to the components and/or layout of the subject combination layout. In addition to variations and modifications to the component parts and/or layout, other uses will be apparent to those skilled in the art.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117054169A (en) * | 2023-09-21 | 2023-11-14 | 矿冶科技集团有限公司 | Sampling device, sampling system and sampling method for ore pulp |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117054169A (en) * | 2023-09-21 | 2023-11-14 | 矿冶科技集团有限公司 | Sampling device, sampling system and sampling method for ore pulp |
| CN117054169B (en) * | 2023-09-21 | 2023-12-29 | 矿冶科技集团有限公司 | Sampling device, sampling system and sampling method for ore pulp |
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