CN219010129U - Belt type sludge concentration and dehydration integrated machine - Google Patents

Belt type sludge concentration and dehydration integrated machine Download PDF

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Publication number
CN219010129U
CN219010129U CN202223497105.1U CN202223497105U CN219010129U CN 219010129 U CN219010129 U CN 219010129U CN 202223497105 U CN202223497105 U CN 202223497105U CN 219010129 U CN219010129 U CN 219010129U
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filter belt
belt
sludge
deviation rectifying
protection frame
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CN202223497105.1U
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陈国忠
张敏
徐健
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Jiangsu Yijianda Environmental Protection Co ltd
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Jiangsu Yijianda Environmental Protection Co ltd
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Abstract

The utility model discloses a belt type sludge concentration and dehydration integrated machine which comprises a protection frame, wherein a plurality of groups of squeezing rollers and guide rollers are arranged in the protection frame, the squeezing rollers squeeze an upper filter belt and a lower filter belt so as to squeeze water in sludge, the surfaces of the squeezing rollers and the guide rollers are sleeved with the upper filter belt and the lower filter belt, an upper deviation rectifying component is arranged in the protection frame and is connected with the upper filter belt, a lower deviation rectifying component is arranged in the protection frame and is connected with the lower filter belt so as to maintain the stability of the upper filter belt and the lower filter belt, an upper tensioner and a lower tensioner are also arranged on the inner wall of the protection frame and are respectively connected with the upper filter belt and the lower filter belt, the upper tensioner and the lower filter belt can be fully and automatically adjusted without manual maintenance, and the belt sludge concentration and dehydration integrated machine has the characteristics of good dredging effect, high degree of integration, good moving performance and high degree of automation.

Description

Belt type sludge concentration and dehydration integrated machine
Technical Field
The utility model relates to the technical field of sludge treatment, in particular to a belt type sludge concentration and dehydration integrated machine.
Background
The sludge concentration dehydrator is combined with a belt type thickener and a belt type filter press and is applied to continuous concentration dehydration of various sludge properties, so that a sludge cake with high solid content is obtained. When the sludge is dehydrated, the sludge is sent between two filter belts which are vertically stacked, the two groups of filter belts squeeze and dehydrate mud cakes by means of tension, and the characteristics of the belt type thickener are continuous concentration and dehydration, so that the existing belt type thickener has the problem that the two groups of filter belts are misplaced or loosened after being used for a period of time, so that the belt type thickener needs to be maintained regularly, larger manpower is required to be consumed, and if the problem is found out not timely, the sludge treatment can be interrupted, or the sludge is not dehydrated thoroughly, and the water content is higher.
Disclosure of Invention
The utility model aims to provide a belt type sludge concentration and dehydration integrated machine, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the belt type sludge concentration and dehydration integrated machine comprises a protection frame, wherein a rotary drum concentration mechanism and a sludge regulating tank are arranged on the upper surface of the protection frame, a discharge machine is arranged at the lower part of the sludge regulating tank and is composed of discharge rollers, the discharge machine is positioned at the left side of an upper filter belt and a lower filter belt, mud water is ensured to smoothly enter between the upper filter belt and the lower filter belt, the sludge regulating tank has a stirring effect, and the upper filter belt and the lower filter belt are composed of 100% polyester meshes;
the protection frame is internally provided with a plurality of groups of pressing rollers and guide rollers, the surfaces of the pressing rollers and the guide rollers are sleeved with an upper filter belt and a lower filter belt, the protection frame is externally provided with a first driving machine in transmission connection with the pressing rollers, and the first driving machine has the function of variable frequency speed regulation;
the protection frame internally mounted has the subassembly of rectifying, and goes up the subassembly of rectifying and be connected with last filter belt, protection frame internally mounted has down the subassembly of rectifying, and down rectify the subassembly and be connected with lower filter belt, the protection frame inner wall still installs tensioner and lower tensioner, and goes up tensioner and lower tensioner and be connected with last filter belt and lower filter belt respectively.
Further, the rotary drum concentration mechanism comprises a box body, the box body is communicated with the sludge regulating tank, and a second driving machine is installed on the right side face of the box body and provides power for the rotary drum concentration mechanism.
Further, the upper deviation rectifying component comprises an upper deviation rectifying signal generator and an upper filter belt deviation rectifying device, and the upper filter belt deviation rectifying device is connected with the upper filter belt;
the lower deviation rectifying assembly comprises a lower deviation rectifying signal generator and a lower filter belt deviation rectifying device, the lower filter belt deviation rectifying device is connected with the lower filter belt, the upper filter belt and the lower filter belt are monitored, deviation of the upper filter belt and the lower filter belt is avoided, and the lower filter belt deviation rectifying device can be timely and automatically corrected.
Further, a sludge inlet pipe is arranged on the left side surface of the sludge regulating tank, a dosing pipe is arranged on the upper surface of the sludge inlet pipe, and the sludge inlet pipe is close to the lower part of the sludge regulating tank.
Further, the right side of the protection frame is provided with a wiring cabinet, so that the belt type sludge concentration and dehydration integrated machine is convenient to centralized control, and a liquid receiving disc positioned at the lower part of the upper filter belt is arranged in the protection frame and used for collecting water in mud.
Furthermore, the alarm is arranged in the protection frame, so that the sound of equipment operation faults can be timely sent out, and the upper filter belt cleaning machine and the lower filter belt cleaning machine are also arranged in the protection frame to automatically clean the upper filter belt and the lower filter belt.
Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, sludge can be sent between the upper filter belt and the lower filter belt through the sludge inlet pipe, different types of sludge can also be pretreated in the box body, and the pretreated sludge is sent into the sludge regulating tank for stirring, so that sludge caking is avoided, and the sludge entering between the upper filter belt and the lower filter belt is ensured not to interfere with the movement of the upper filter belt and the lower filter belt;
once the deflection signals are detected by the lower deviation correcting signal generator and the upper deviation correcting signal generator, an alarm sounds an alarm, so that the belt type sludge concentration and dehydration integrated machine is convenient to maintain in time, and the upper filter belt and the lower filter belt can be automatically adjusted by the upper filter belt deviation corrector, the lower filter belt deviation corrector, the upper tensioner and the lower tensioner without manual maintenance;
the utility model has the characteristics of good dredging effect, short sludge treatment process flow, high integration degree, good mobility, high automation degree, convenient movement and stable sludge dewatering efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the connection of the case to the second drive machine according to the present utility model;
fig. 3 is a top view of the present utility model.
In the figure: 1. a unloader; 2. a sludge regulating tank; 3. an alarm; 4. an upper filter belt cleaning and installing machine; 5. a first drive machine; 6. a press roll; 7. a liquid receiving disc; 8. a lower correction signal generator; 9. a correction signal generator is arranged; 10. an upper filter belt deviation corrector; 11. a lower filter belt deviation corrector; 12. a filter belt is arranged; 13. a tensioning machine is arranged; 14. a lower tensioner; 15. a wiring cabinet; 16. a second drive machine; 17. a lower filter belt; 18. a lower filter belt cleaning and installing machine; 19. a case; 20. a guide roller; 21. a sludge inlet pipe; 22. and a protective frame.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution: the belt type sludge concentration and dehydration integrated machine comprises a protection frame 22, wherein the protection frame 22 has the functions of manufacturing and protecting, a rotary drum concentration mechanism and a sludge regulating tank 2 are arranged on the upper surface of the protection frame 22, the sludge regulating tank 2 is used for stirring sludge, a discharging machine 1 is arranged at the lower part of the sludge regulating tank 2, and the discharging machine 1 is used for conveying the sludge between an upper filter belt 12 and a lower filter belt 17;
the inside of the protection frame 22 is provided with a plurality of groups of pressing rollers 6 and guide rollers 20, the surfaces of the pressing rollers 6 and the guide rollers 20 are sleeved with an upper filter belt 12 and a lower filter belt 17, the outside of the protection frame 22 is provided with a first driving machine 5 in transmission connection with the pressing rollers 6, and the first driving machine 5 controls the upper filter belt 12 and the lower filter belt 17 to move simultaneously;
the upper deviation rectifying component is arranged in the protection frame 22 and is connected with the upper filter belt 12, the lower deviation rectifying component is arranged in the protection frame 22 and is connected with the lower filter belt 17, the alignment of the upper filter belt 12 and the lower filter belt 17 is maintained, the extrusion force to sludge is more sufficient, the upper tensioner 13 and the lower tensioner 14 are also arranged on the inner wall of the protection frame 22, and the upper tensioner 13 and the lower tensioner 14 are respectively connected with the upper filter belt 12 and the lower filter belt 17, so that the upper filter belt 12 and the lower filter belt 17 are prevented from loosening.
The rotary drum concentration mechanism comprises a box body 19, the box body 19 is communicated with the sludge regulating tank 2, a second driving machine 16 is arranged on the right side surface of the box body 19, and the second driving machine 16 provides power for the rotary drum concentration mechanism so as to squeeze sludge added into the box body 19.
The upper deviation rectifying assembly comprises an upper deviation rectifying signal generator 9 and an upper filter belt deviation rectifying device 10, the upper filter belt deviation rectifying device 10 is connected with an upper filter belt 12, and the upper filter belt 12 is monitored by the upper deviation rectifying signal generator 9.
The lower deviation rectifying assembly comprises a lower deviation rectifying signal generator 8 and a lower filter belt deviation rectifying device 11, the lower filter belt deviation rectifying device 11 is connected with a lower filter belt 17, and the lower deviation rectifying signal generator 8 monitors the lower filter belt 17.
The left side surface of the sludge regulating tank 2 is provided with a sludge inlet pipe 21, and the upper surface of the sludge inlet pipe 21 is provided with a dosing pipe for introducing sludge.
The right side of the protection frame 22 is provided with a wiring cabinet 15, and a liquid receiving disc 7 positioned at the lower part of the upper filter belt 12 is arranged in the protection frame 22, so that water in the sludge can be discharged.
The alarm 3 is arranged in the protection frame 22, and the upper filter belt cleaning machine 4 and the lower filter belt cleaning machine 18 are also arranged in the protection frame 22, so that impurities on the surfaces of the upper filter belt 12 and the lower filter belt 17 can be removed in time.
Specifically, when in use, sludge enters the sludge adjusting tank 2 through the sludge inlet pipe 21, the unloader 1 sends the sludge into a space between the upper filter belt 12 and the lower filter belt 17 which rotate, the first driver 5 drives the upper filter belt 12 and the lower filter belt 17 to move by driving the pressing roller 6, the sludge in the upper filter belt 12 and the lower filter belt 17 is pressed by the pressing roller 6 in the moving process, so that water seeps out from the upper filter belt 12 and the lower filter belt 17, the sludge is sent out along with the movement of the upper filter belt 12 and the lower filter belt 17, the upper tensioner 13 and the lower tensioner 14 respectively maintain the tension of the upper filter belt 12 and the lower filter belt 17, the upper filter belt deviation corrector 10 and the lower filter belt deviation corrector 11 perform deviation prevention control on the upper filter belt 12 and the lower filter belt 17, the extrusion force of the sludge is stable, and the automatic dehydration treatment of the sludge is realized.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a belt sludge concentration dehydration all-in-one, includes fender bracket (22), its characterized in that: the utility model discloses a sewage treatment device, including fender bracket (22) and filter belt (17), fender bracket (22) are gone up surface mounting and are had rotary drum concentration mechanism and mud adjustment tank (2), unloader (1) is installed to mud adjustment tank (2) lower part, fender bracket (22) internally mounted has a plurality of sets of squeeze roller (6) and guide roller (20), squeeze roller (6) and guide roller (20) surface and cup joint filter belt (12) and lower filter belt (17), fender bracket (22) externally mounted has first driving machine (5) of being connected with squeeze roller (6) transmission, fender bracket (22) internally mounted has the subassembly of rectifying, and goes up the subassembly of rectifying and be connected with last filter belt (12), fender bracket (22) internally mounted has the subassembly of rectifying down, and down rectify the subassembly and be connected with lower filter belt (17), last tensioner (13) and lower tensioner (14) are still installed to fender bracket (22) inner wall, and last tensioner (13) and lower tensioner (14) are connected with last filter belt (12) and lower filter belt (17) respectively.
2. The belt type sludge concentration and dehydration integrated machine according to claim 1, wherein: the rotary drum concentration mechanism comprises a box body (19), the box body (19) is communicated with the sludge regulating tank (2), and a second driving machine (16) is arranged on the right side surface of the box body (19).
3. The belt type sludge concentration and dehydration integrated machine according to claim 1, wherein: the upper deviation rectifying assembly comprises an upper deviation rectifying signal generator (9) and an upper filter belt deviation rectifying device (10), and the upper filter belt deviation rectifying device (10) is connected with an upper filter belt (12).
4. The belt type sludge concentration and dehydration integrated machine according to claim 1, wherein: the lower deviation rectifying assembly comprises a lower deviation rectifying signal generator (8) and a lower filter belt deviation rectifying device (11), and the lower filter belt deviation rectifying device (11) is connected with a lower filter belt (17).
5. The belt type sludge concentration and dehydration integrated machine according to claim 1, wherein: the left side surface of the sludge regulating tank (2) is provided with a sludge inlet pipe (21), and the upper surface of the sludge inlet pipe (21) is provided with a dosing pipe.
6. The belt type sludge concentration and dehydration integrated machine according to claim 1, wherein: the right side of the protection frame (22) is provided with a wiring cabinet (15), and a liquid receiving disc (7) positioned at the lower part of the upper filter belt (12) is arranged in the protection frame (22).
7. The belt type sludge concentration and dehydration integrated machine according to claim 1, wherein: the protection frame (22) internally provided with an alarm (3), and the protection frame (22) is also provided with an upper filter belt cleaning machine (4) and a lower filter belt cleaning machine (18).
CN202223497105.1U 2022-12-27 2022-12-27 Belt type sludge concentration and dehydration integrated machine Active CN219010129U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223497105.1U CN219010129U (en) 2022-12-27 2022-12-27 Belt type sludge concentration and dehydration integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223497105.1U CN219010129U (en) 2022-12-27 2022-12-27 Belt type sludge concentration and dehydration integrated machine

Publications (1)

Publication Number Publication Date
CN219010129U true CN219010129U (en) 2023-05-12

Family

ID=86267780

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223497105.1U Active CN219010129U (en) 2022-12-27 2022-12-27 Belt type sludge concentration and dehydration integrated machine

Country Status (1)

Country Link
CN (1) CN219010129U (en)

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