CN219004272U - Blank stamping system of processing of electrode post - Google Patents
Blank stamping system of processing of electrode post Download PDFInfo
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- CN219004272U CN219004272U CN202222629014.2U CN202222629014U CN219004272U CN 219004272 U CN219004272 U CN 219004272U CN 202222629014 U CN202222629014 U CN 202222629014U CN 219004272 U CN219004272 U CN 219004272U
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- machine
- leveling
- punch
- feeder
- roller
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- 238000004080 punching Methods 0.000 claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 28
- 230000006698 induction Effects 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000007747 plating Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 2
- 238000003466 welding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000002994 raw material Substances 0.000 abstract description 13
- 230000008901 benefit Effects 0.000 abstract description 6
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 238000000605 extraction Methods 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 10
- 229910052744 lithium Inorganic materials 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 8
- 239000002985 plastic film Substances 0.000 description 5
- 229920006255 plastic film Polymers 0.000 description 5
- 239000012528 membrane Substances 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model relates to a blank stamping system of an electrode column, and belongs to the field of blank stamping. The device comprises an aluminum film tearing device, an automatic uncoiler, a leveling machine, a punching feeder and a punching machine, wherein the aluminum film tearing device, the automatic uncoiler, the leveling machine and the punching feeder are all aligned in sequence by the center of a die of the punching machine; the automatic uncoiler, the leveling machine, the stamping feeder and the punch press pass through the raw material film roll; the utility model realizes continuous and intelligent production and has the advantages of energy conservation, emission reduction, value extraction and synergy.
Description
Technical Field
The utility model relates to the field of blank stamping processing, in particular to a blank stamping processing system of an electrode column.
Background
The lithium battery is short for lithium ion battery, the working principle of the rechargeable battery is that the charge and discharge function is realized by directionally moving lithium ions between the anode and the cathode, and the rechargeable battery is representative of modern high-performance batteries and is mainly applied to new energy electric vehicles; in recent years, the industry of new energy automobiles in China develops rapidly, and especially the increment of the new energy pure electric automobiles is obvious; the explosion of the new energy pure electric automobile output promotes the rapid development of the lithium battery industry.
With the rapid development of the lithium battery industry, the demand for the amount of lithium batteries is increasing; as an important component of a lithium battery, how to rapidly produce the electrode column of the lithium battery is particularly important.
Disclosure of Invention
The utility model provides a blank stamping system for an electrode column, which realizes continuous and intelligent production and has the advantages of energy conservation, emission reduction, value extraction and synergy.
The blank stamping system of the electrode column comprises an aluminum film tearing device, an automatic uncoiler, a leveling machine, a punch feeder and a punch; the aluminum film tearing device, the automatic uncoiler, the leveling machine and the punch feeder are sequentially aligned with the center of a die on the punch; the punching machine is provided with a first conveying belt and a second conveying belt.
Further, the aluminum film tearing device comprises a turntable, a film collecting column, a mounting seat, a synchronous belt, a gear motor and a control box; the speed reducing motor and the control box are arranged on the mounting seat, the rotary table is arranged on the mounting seat through a shaft, the other end of the shaft is connected with the speed reducing motor below through a synchronous belt, and the film collecting column is fixed on the surface of the rotary table and is perpendicular to the surface.
Further, the automatic uncoiler comprises an A-shaped baffle plate, a rack, a material opening rack and an induction bracket; the material opening frame is arranged on the frame, A-shaped baffle plates are fixed around the material opening frame, and the induction bracket is arranged on the side face of the frame.
Further, the leveling machine comprises an upper leveling roller, a lower leveling roller, a thickness adjusting handle and an induction bracket; the leveling machine body is welded by steel plates, a pair of upper leveling roller wheels and a pair of lower leveling roller wheels are arranged at a feeding hole and a discharging hole of the leveling machine respectively, the leveling part of the leveling machine is provided with 3 upper leveling roller wheels and 4 lower leveling roller wheels, the upper leveling roller wheels and the lower leveling roller wheels are arranged in parallel, the upper leveling roller wheels and the lower leveling roller wheels are respectively provided with an upper transmission gear set and a lower transmission gear set which are used for driving, the upper transmission gear set and the lower transmission gear set are meshed with each other, the thickness adjusting handle is arranged on the upper leveling roller wheels, and the induction bracket is arranged on the side face of the leveling machine body.
Further, the leveling machine leveling rollers are subjected to vacuum heat treatment and hard chromium plating, and the leveling machine leveling thickness is 0.4-3.2mm and is provided with a graduated scale.
Further, the punch press feeder comprises a material guiding device, an automatic oil feeding machine, a control box and a main body machine; the pneumatic punching machine is characterized in that the main body machine is arranged at a corresponding feeding hole of the pneumatic punching machine, a lower roller and an upper roller are arranged in the main body machine, the lower roller and the upper roller are mutually parallel to each other and are matched with clamping materials, the feeding hole of the main body machine is provided with a material guiding device, the feeding hole can be fixed in a left-right moving mode according to the size of the materials, and an automatic oil feeding machine is arranged at a discharging hole of the feeding machine of the punching machine.
Further, the punch press adopts an APA160T pneumatic punch press.
The utility model has the following beneficial effects: the utility model is fully automatic, reduces manpower to the maximum extent and improves efficiency; the automatic line can improve labor productivity, stabilize and improve product quality, improve labor conditions, reduce production floor area, reduce production cost, shorten production period, ensure production balance and have obvious economic benefit in mass production.
Drawings
FIG. 1 is a schematic diagram of the overall utility model;
FIG. 2 is a top view of an electrode column blank;
FIG. 3 is a left side view of the screed;
FIG. 4 is a left side view of the punch press feeder;
FIG. 5 is a left side view of the automatic unwinder;
fig. 6 is a left side view of the aluminum film tearing apparatus.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
as shown in fig. 1-6, the technical scheme adopted by the utility model for solving the technical problems is as follows: a blank stamping system of electrode post, its characterized in that: comprises an aluminum film tearing device 1, an automatic uncoiler 2, a leveling machine 3, a punch feeder 4 and a punch 5; the aluminum film tearing device 1, the automatic uncoiler 2, the leveling machine 3 and the punch feeder 4 are aligned in sequence by the center of a die on the punch 5; the punch 5 is provided with a first conveyor belt 51 and a second conveyor belt 52.
The aluminum film tearing device 1 comprises a turntable 11, a film collecting column 12, a mounting seat 13, a synchronous belt 14, a speed reducing motor 15 and a control box 16; the speed reducing motor 15 and the control box 16 are arranged on the mounting seat 13, the turntable 11 is arranged on the mounting seat 13 through a shaft, the other end of the shaft is connected with the speed reducing motor 15 below through a synchronous belt 14, and the film collecting column 12 is fixed on the surface of the turntable 11 and is vertical to the surface; because the surface of the raw material film roll is provided with a layer of plastic film, the plastic film cannot be directly fed into the leveling machine 3, in order to prevent the plastic film from being clamped on the leveling machine 3, an aluminum film tearing device 1 is arranged behind the automatic uncoiler, the aluminum film on the raw material film roll is torn, the raw material film is wound on a film collecting column 12 of the aluminum film tearing device 1, the raw material film is driven to rotate through a gear motor 15, the aluminum film is continuously collected, and the synchronization with the automatic uncoiler 2 in front can be controlled through a control box 16.
The automatic uncoiler 2 comprises an A-shaped baffle 21, a rack 22, a material opening frame 23 and an induction bracket 24; the material opening frame 23 is arranged on the frame 22, an A-shaped baffle plate 21 is fixed on the periphery of the material opening frame 23, and the induction bracket 24 is arranged on the side surface of the frame 22; the film roll is unwound along with the rotation of the material frame, and the start and stop of the material frame are controlled by an induction bracket 24 on the side surface of the frame 22.
The leveling machine 3 comprises an upper leveling roller 31, a lower leveling roller 32, a thickness adjusting handle 33 and an induction bracket 34; the leveling machine body 3 is welded by steel plates, a feed inlet and a discharge outlet of the leveling machine 3 are respectively provided with a pair of upper leveling rollers and a pair of lower leveling rollers, the leveling part of the leveling machine is provided with 3 upper leveling rollers 31 and 4 lower leveling rollers 32, the upper leveling rollers 31 and the lower leveling rollers 32 are arranged in parallel, the upper leveling rollers 31 and the lower leveling rollers 32 are respectively provided with an upper transmission gear set and a lower transmission gear set for driving, the upper transmission gear set and the lower transmission gear set are meshed with each other, the thickness adjusting handle 33 is arranged on the upper leveling rollers, and the induction bracket 34 is arranged on the side surface of the leveling machine body; the required thickness of raw materials membrane book is adjusted to accessible thickness adjustment handle 33, will roll up the membrane and correct the flattening, the response support 34 can ensure with feeder punch press synchronous motion, the correction gyro wheel of evener 3 is through vacuum heat treatment and hard chromium plating, stand wear and tear, and the gyro wheel surface is smooth, and the membrane is rolled up and can not scratch after correcting, damage.
The punch feeder 4 comprises a guide device 41, an automatic oil feeder 42, a control box 43, a main body machine 44, an upper roller 45 and a lower roller 46; the main body machine 44 is arranged at a corresponding feeding hole of the pneumatic punching machine, a lower roller and an upper roller are arranged in the main body machine, the lower roller and the upper roller are mutually parallel and matched with each other to clamp materials, the feeding hole of the main body machine is provided with a material guiding device 41 which is adjusted according to the width of a material film roll, and a discharging hole of the punching machine feeder 4 is provided with an automatic oil feeding machine 42; the raw materials of the punching machine feeder 4 are fed forward by the interaction force of the upper roller and the lower roller through a feeding port guide device, the width of the materials is controlled, the materials enter a driving roller, the feeding step distance is controlled by an NC servo system, and the feeding length and the feeding speed are controlled by the NC servo system, so that accurate feeding is realized; when the raw materials pass through the discharge port of the feeder, the automatic oil feeder 42 can drop oil on the raw materials, so as to improve the working condition of the die, reduce the friction coefficient of stamping part materials and the die, improve the deformation degree of the materials, protect the surface of the die, prolong the service life of the die, prevent the scratch on the surface of the workpiece and improve the quality of the surface of the stamping part.
The lithium battery electrode column punching machine 5 adopts an APA160T pneumatic punching machine, and the APA160T pneumatic punching machine has the function of stopping a crankshaft at any position, and has the advantages of high reliability, high safety coefficient and capability of realizing photoelectric protection and other protection functions when being connected with an electric system.
Specifically, a raw material film roll is arranged on an automatic uncoiler 1, and the film roll rotates along with a material rack so as to achieve the purpose of uncoiling; because the surface of the raw material film roll is provided with a layer of plastic film which cannot be directly fed into the leveling machine, in order to prevent the plastic film from being clamped on the leveling machine, an aluminum film tearing device is arranged behind the automatic uncoiling machine, the aluminum film on the raw material film roll is torn and wound on a film collecting column of the aluminum film tearing device, the aluminum film is driven to rotate by a motor, the aluminum film is continuously collected, and the synchronization with the automatic uncoiling machine in front can be controlled by a control box; after uncoiling, the film roll passes through an induction bracket of an automatic uncoiler 1, an adjusting handle of a leveling machine 2 is adjusted to pass the film roll from the leveling machine 2, the film roll is compacted by the adjusting handle for leveling, the film roll passes through an induction bracket of the leveling machine 2 of a discharge hole, the film roll is fed into a punching machine feeder 3, a material width is controlled by a feeding hole adjusting seat, the punching machine feeder 3 accurately feeds the film roll into a lithium battery electrode column punching machine 4 through an NC servo system, the automatic uncoiler 1 and the leveling machine 2 are synchronous with the punching machine feeder 3 through the induction bracket, and the control is started and stopped, oil is sprayed on the surface of the film roll by an automatic oil feeding machine 8 when the film roll passes through an outlet of the punching machine feeder 3, the film roll raw materials are accurately punched by an assembled electrode column blank die for the punching machine, a lithium battery electrode column is fed into a material barrel by a first conveying belt, and a lithium battery electrode column waste material second conveying belt is fed into a waste barrel 5, so circulated.
The utility model adopts automatic production, reduces manpower to the maximum extent and improves efficiency; the automatic line can improve labor productivity, stabilize and improve product quality, improve labor conditions, reduce production floor area, reduce production cost, shorten production period, ensure production balance and have obvious economic benefit in mass production.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. The present utility model is not limited to the above-described embodiments, and the above-described embodiments and descriptions merely illustrate the principles of the utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. A blank stamping system of electrode post, its characterized in that: comprises an aluminum film tearing device (1), an automatic uncoiler (2), a leveling machine (3), a punch feeding machine (4) and a punch (5); the equipment is one, and the aluminum film tearing device (1), the automatic uncoiler (2), the leveling machine (3) and the punch feeder (4) are aligned in sequence by the center of a die on the punch (5); the punch (5) is provided with a first conveying belt (51) and a second conveying belt (52).
2. A blank stamping system for an electrode column as set forth in claim 1, wherein: the aluminum film tearing device (1) comprises a turntable (11), a film collecting column (12), a mounting seat (13), a synchronous belt (14), a speed reducing motor (15) and a control box (16); the speed reducing motor (15) and the control box (16) are installed on the installation seat (13), the rotary table (11) is installed on the installation seat (13) through a shaft, the other end of the shaft is connected with the speed reducing motor (15) below through the synchronous belt (14), and the film collecting column (12) is fixed on the surface of the rotary table (11) and is perpendicular to the surface.
3. A blank stamping system for an electrode column as set forth in claim 1, wherein: the automatic uncoiler (2) comprises an A-shaped baffle plate (21), a rack (22), a material opening frame (23) and an induction bracket (24); the material opening frame (23) is arranged on the frame (22), A-shaped baffle plates (21) are fixed around the material opening frame (23), and the induction bracket (24) is arranged on the side face of the frame (22).
4. A blank stamping system for an electrode column as set forth in claim 1, wherein: the leveling machine (3) comprises an upper leveling roller (31), a lower leveling roller (32), a thickness adjusting handle (33) and an induction bracket (34); leveling machine (3) fuselage is the steel sheet welding, leveling machine (3) feed inlet and discharge gate are equipped with a pair of correction gyro wheel from top to bottom respectively, leveling machine (3) flattening part is provided with correction gyro wheel (31) and 4 correction gyro wheels (32) down on 3, correction gyro wheel (31) and correction gyro wheel (32) parallel arrangement down on, correction gyro wheel (31) and correction gyro wheel (32) down are provided with respectively and are used for driven upper drive gear train and lower drive gear train, and upper and lower drive gear train intermeshing, thickness adjustment handle (33) are installed on correction gyro wheel, induction bracket (34) are installed in the side of leveling machine fuselage.
5. A blank stamping system for an electrode column as set forth in claim 3, wherein: the leveling machine (3) leveling rollers are subjected to vacuum heat treatment and hard chromium plating, and the leveling machine (3) leveling thickness is 0.4-3.2mm and is provided with a graduated scale.
6. A blank stamping system for an electrode column as set forth in claim 1, wherein: the punch feeder (4) comprises a guide device (41), an automatic oil feeder (42), a control box (43), a main body machine (44), an upper roller (45) and a lower roller (46); the pneumatic punching machine is characterized in that the main body machine (44) is arranged at a corresponding feeding hole of the pneumatic punching machine, a lower roller and an upper roller are arranged in the main body machine, the lower roller and the upper roller are mutually parallel to each other and are matched with clamping materials, the feeding hole of the main body machine is provided with a material guiding device (41) which can be moved and fixed left and right according to the size of the materials, and an automatic oil feeding machine (42) is arranged at a discharging hole of the punching machine feeder (4).
7. A blank stamping system for an electrode column as set forth in claim 1, wherein: and the punch (5) adopts an APA160T pneumatic punch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222629014.2U CN219004272U (en) | 2022-10-08 | 2022-10-08 | Blank stamping system of processing of electrode post |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222629014.2U CN219004272U (en) | 2022-10-08 | 2022-10-08 | Blank stamping system of processing of electrode post |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219004272U true CN219004272U (en) | 2023-05-12 |
Family
ID=86234606
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222629014.2U Active CN219004272U (en) | 2022-10-08 | 2022-10-08 | Blank stamping system of processing of electrode post |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219004272U (en) |
-
2022
- 2022-10-08 CN CN202222629014.2U patent/CN219004272U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A blank stamping processing system for electrode columns Effective date of registration: 20231208 Granted publication date: 20230512 Pledgee: Chizhou Jiuhua Rural Commercial Bank Co.,Ltd. high tech Zone sub branch Pledgor: Anhui Xiangsheng Electromechanical Technology Co.,Ltd. Registration number: Y2023980070115 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |