CN219003902U - Semi-automatic cleaning device for cleaning welding shell of circuit breaker on column - Google Patents
Semi-automatic cleaning device for cleaning welding shell of circuit breaker on column Download PDFInfo
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- CN219003902U CN219003902U CN202221513343.4U CN202221513343U CN219003902U CN 219003902 U CN219003902 U CN 219003902U CN 202221513343 U CN202221513343 U CN 202221513343U CN 219003902 U CN219003902 U CN 219003902U
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Abstract
The utility model discloses a semi-automatic cleaning device for cleaning a welded shell of a circuit breaker on a column, which is characterized in that a cleaning section, an ultrasonic cleaning section and a cleaning section are sequentially arranged on a base from left to right, the leftmost cleaning section is used for spraying and cleaning pollutants inside and outside the shell, the middle ultrasonic cleaning section is used for ultrasonic cleaning, the rightmost cleaning section is used for rinsing, and residual cleaning liquid and the like are further cleaned; the electric hoist is transported through the crown block or the movable electric hoist in each section, and an operator only needs to press the electric button. The cleaning tank bodies of the two cleaning sections at the leftmost side and the rightmost side are respectively provided with a sealing cover, water or pollutants are prevented from splashing to the ground or equipment in the cleaning and rinsing process, the water for cleaning and rinsing can be recycled after being filtered, the requirements of environmental protection and energy saving are met, the temperature of the cleaning liquid can be adjusted, and the cleaning effect is further improved. Through the mutual cooperation of the structures, the operation is simpler and more convenient, the cleaning effect is better, and the working efficiency is higher.
Description
Technical Field
The utility model belongs to the technical field of circuit breaker shell cleaning equipment, and particularly relates to a semi-automatic cleaning device for cleaning a circuit breaker welding shell on a column.
Background
After the circuit breaker shell is welded, more pollutants exist on the surfaces of the inside and the outside of the circuit breaker shell, the circuit breaker shell can be processed later only by cleaning, the pollutants comprise greasy dirt, penetrating fluid, developer and various impurities, the greasy dirt, the penetrating fluid and the developer can influence the processes of later spraying, assembly sealing and the like, paint is difficult to adhere, and various impurities adhere to the sealing position to influence the air tightness of the sealing ring, so that air leakage is caused. The traditional cleaning mode is to lift the breaker shell, and spray the breaker shell by using a high-pressure water gun, and the cleaning mode has the following problems: 1. operators are easy to leak during operation, so that pollutant residues are caused, and the cleaning effect is unstable; 2. the spraying is performed outside the factory building, so that not only is the space occupied, but also the transportation and spraying are very time-consuming, and the working efficiency is reduced; 3. the spray washing is in an open mode, the sprayed water, cleaning liquid and the like directly flow into the drainage pipeline after being gathered, the sprayed water, cleaning liquid and the like can be discharged after being treated, the input cost of environmental protection equipment can be increased, and the water and the cleaning liquid cannot be recycled, so that the cost is increased.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides a semi-automatic cleaning device for cleaning a welding shell of a circuit breaker on a column. In the utility model, the surfaces inside and outside the shell are cleaned by high-speed water flow sprayed by a multi-height and multi-angle spray head in the cleaning tank; then carry out the ultrasonic cleaning back to the casing and rinse with clear water, whole process degree of automation is high, labour saving and time saving, and cleaning performance is good and work efficiency is high.
The technical scheme adopted for solving the technical problems is as follows:
semi-automatic belt cleaning device of circuit breaker welding casing on washing post, its characterized in that: comprises a cleaning section, an ultrasonic cleaning section and a cleaning section;
the cleaning section comprises a cleaning tank body, a rotary table is arranged in the cleaning tank body, a plurality of spray heads capable of cleaning the inside and the outside of a shell arranged on the rotary table are arranged in the cleaning tank body, the spray heads are connected with one end of a cleaning liquid tank through a pump, and the other end of the cleaning liquid tank is connected with a liquid outlet of the cleaning tank body;
the ultrasonic wave band includes the ultrasonic wave cell body, is provided with a plurality of ultrasonic wave in the ultrasonic wave cell body and shakes the board, and ultrasonic wave cell body inlet passes through the one end that the pump connected ultrasonic cleaning liquid case, the liquid outlet of ultrasonic wave cell body is connected to the other end of ultrasonic cleaning liquid case.
Further: and a conveying mechanism capable of conveying the shell is arranged above the cleaning section, the ultrasonic cleaning section and the cleaning section.
Further: and a bracket for limiting the shell is arranged on the rotary table.
Further: the upper end of the cleaning tank body is provided with a sealing cover.
Further: the side water spraying pipe is arranged on the groove body beside the rotary table, and a plurality of spray heads with adjustable angles are arranged on the side water spraying pipe from top to bottom.
Further: a through hole is formed in the center of the rotary table, a central water spraying pipe is arranged at the through hole, and a plurality of spray heads with adjustable angles are arranged on the central water spraying pipe.
Further: the outer circumference of the rotary table is provided with a circle of chain, and a motor mechanism output gear arranged at the side of the cleaning tank body is in meshed driving connection with the chain.
Further: and a supporting roller is arranged between the bottom of the rotary table and the supporting plate below the rotary table.
Further: the ultrasonic cleaning tank is internally provided with a water level detection mechanism.
Further: the cleaning section, the ultrasonic cleaning section and the cleaning section are arranged on a base.
Further: the cleaning liquid tank and the ultrasonic cleaning liquid tank are respectively provided with a heating mechanism.
The utility model has the technical effects that:
according to the utility model, a cleaning section, an ultrasonic cleaning section and a cleaning section are sequentially arranged on a base from left to right, the leftmost cleaning section is used for spraying and cleaning pollutants inside and outside a shell, the middle ultrasonic cleaning section is used for ultrasonic cleaning, the rightmost cleaning section is used for rinsing, and residual cleaning liquid and the like are further cleaned; the electric hoist is transported through the crown block or the movable electric hoist in each section, and an operator only needs to press the electric button. The cleaning tank bodies of the two cleaning sections at the leftmost side and the rightmost side are respectively provided with a sealing cover, water or pollutants are prevented from splashing to the ground or equipment in the cleaning and rinsing process, the water for cleaning and rinsing can be recycled after being filtered, the requirements of environmental protection and energy saving are met, the temperature of the cleaning liquid can be adjusted, and the cleaning effect is further improved. Through the mutual cooperation of the structures, the operation is simpler and more convenient, the cleaning effect is better, and the working efficiency is higher.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a left side view of FIG. 1 (with the guide rail and conveyor removed);
fig. 3 is a top view of fig. 1 (with the guide rail and conveyor removed).
Detailed Description
The utility model is further illustrated by the following examples, which are intended to be illustrative only and not limiting in any way.
The utility model relates to a semi-automatic cleaning device for cleaning a welded shell of a circuit breaker on a column, which is characterized in that: the ultrasonic cleaning device comprises a cleaning section A, an ultrasonic cleaning section B and a cleaning section C;
the cleaning section comprises a cleaning tank body 7, a rotary table 18 is arranged in the cleaning tank body, a plurality of spray heads 8 capable of cleaning the inside and the outside of a shell arranged on the rotary table are arranged in the cleaning tank body, the spray heads are connected with one end of a cleaning liquid tank 23 through a spray pump 30, and the other end of the cleaning liquid tank is connected with a liquid outlet (blocked in the figure and not shown) of the cleaning tank body;
the ultrasonic wave band includes ultrasonic wave cell body 13, is provided with a plurality of ultrasonic wave vibrating plates 12 in the ultrasonic wave cell body, and ultrasonic wave cell body inlet 25 passes through circulating pump 37 and connects the one end of ultrasonic cleaning liquid tank 26, the liquid outlet 27 of ultrasonic wave cell body is connected to the other end of ultrasonic cleaning liquid tank.
The cleaning section, ultrasonic cleaning section and cleaning section are provided on a base 36 and are formed integrally from left to right as viewed in fig. 1 by the frame 5. The frame is provided with a supporting frame 2 at the side, the upper end of the supporting frame is provided with a conveying mechanism, the conveying mechanism comprises a guide rail 1 and an electric hoist 3, the electric hoist transversely moves along the guide rail through a walking component driven by a motor, and a hook at the lower end of the electric hoist can hang a shell 4 of the circuit breaker. The electric hoist moves along the guide rail and transports the shell to the upper part of the left cleaning tank body for cleaning, the upper part of the ultrasonic cleaning tank body and the upper part of the right cleaning tank body for rinsing in sequence.
A rotary shaft seat 19 is arranged in a supporting plate at the bottom of the cleaning tank body, a sealing rotary bearing is arranged in the rotary shaft seat and connected with the bottom surface of the rotary table, a circle of chain 20 is arranged on the outer circumference of the rotary table, and an output gear 33 coaxially sleeved on an output shaft of a motor mechanism 32 arranged beside the cleaning tank body is in meshed driving connection with the chain. The output gear is driven by the motor mechanism to rotate and drives the chain to rotate through tooth meshing on the outer circumference, so that the rotary table is driven to rotate.
A housing bracket 17 for supporting the housing is provided on the upper end surface of the rotary table, the housing is placed on the housing bracket and is limited in the radial direction by a plurality of brackets 15 radially provided on the rotary table, and the housing rotates along with the rotary table by the housing bracket. The rotary table bottom surface radially is provided with a plurality of supporting rollers 21, and when the rotary table rotated, the supporting rollers rolled in the backup pad of washing tank body bottom to make the rotary table carry the casing steady rotation.
The upper end of the cleaning tank body is provided with a pneumatic or electric sealing cover 6, and the sealing cover is automatically buckled on the upper end of the cleaning tank body to form a closed space in the tank body. The four corners of the supporting plate of the cleaning tank body are respectively provided with a side water spray pipe 9, and a plurality of spray heads with adjustable angles are arranged on the side water spray pipes. A central water jet 16 is provided in the centre of the support plate, on which a plurality of angle-adjustable spray heads are provided. The central spray pipe extends upwards from the rotating shaft seat, the sealing rotating bearing, the rotating table and the shell bracket after passing through.
The side spray pipe and the central spray pipe keep static, the rotary table rotates with the shell, the height of the side spray pipe is higher than that of the shell, the spray head arranged on the side spray pipe can spray the outer surface of the shell, the central spray pipe can extend into the shell, and the spray head arranged on the central spray pipe can spray the inner surface of the shell.
The ultrasonic cleaning tank comprises an ultrasonic cleaning tank body, wherein a plurality of ultrasonic vibration plates connected with an ultrasonic generator are arranged on the front end inner wall, the rear end inner wall and the bottom plate inner wall in a matrix arrangement, and the second cleaning of the shell is realized through the ultrasonic vibration plates and ultrasonic cleaning liquid. A water level detection mechanism for measuring the water level is arranged on the inner wall of an ultrasonic cleaning tank body, and comprises a liquid supplementing sensor 14 and a high liquid level sensor 10, when the liquid level is lower than the height of the liquid supplementing sensor, the liquid supplementing sensor outputs a signal to enable a circulating pump to work, cleaning liquid is supplemented into the ultrasonic cleaning tank body, and when the liquid level flows from an overflow port 11 to the high liquid level sensor, the high liquid level sensor outputs a signal to enable the circulating pump to stop. The liquid replenishing sensor and the high liquid level sensor may be probe type sensor or float type sensor.
The cleaning solution tank, the ultrasonic cleaning solution tank and the ultrasonic cleaning tank are respectively provided with a heating mechanism 24, the heating mechanism is a heating rod, the heating rod is utilized to heat the cleaning solution after being electrified, a feedback loop is formed through a temperature detection sensor in the cleaning solution tank, when the temperature reaches the requirement, the heating rod stops heating, otherwise, the heating rod heats.
The two cleaning tanks on the left and right are provided with a shutter 31 for cleaning and maintenance. A ladder 34 is provided at the front end of the base to facilitate the operation of the equipment by an operator. The base can be arranged on an overhead, so that the height of the whole equipment is the same as that of other wire bodies, and the transportation of the shell is facilitated. The base bottom is provided with a plurality of support legs 28. The bottom surfaces 35 of the cleaning liquid tanks below the two cleaning tank bodies are gradually inclined downward from the front end to the rear end, and the cleaning liquid flowing out from the liquid outlet of the cleaning tank bodies returns to the cleaning liquid tank and flows to the shower pump from front to back.
The working process of the utility model is as follows:
1. left side cleaning process
The electric hoist hangs the casing and carries to the washing tank body top, and sealed lid is opened, and the casing is hung slowly and is placed between casing support and the support that is used for spacing.
The motor mechanism is started, the rotary table rotates, the spray pump filters and pumps out cleaning liquid from the rear end of the cleaning liquid tank through the cleaning filter 29, and then the cleaning liquid is sprayed out through the spray heads of the side spray pipes and the central spray pipe after being pressurized, so that the outer surface and the inner surface of the shell are cleaned.
The spray head can adjust the angle, and can effectively remove pollutants such as penetrating fluid, developer, welding residue dirt and the like.
2. Intermediate ultrasonic cleaning process
The electric hoist takes the shell out of the left cleaning tank body and hangs the shell into the ultrasonic cleaning tank body, a frame (not shown in the figure) in the tank body limits the shell, the ultrasonic generator is started, the ultrasonic vibration plate vibrates, and residual stretching oil in the procedures of shell expansion, flanging and the like is removed.
3. Right side cleaning process
The electric hoist hangs the casing into the casing support and is used for spacing support between, uses the clear water to rinse in this cleaning section cell body, gets rid of the washing liquid that washs the residual twice before to further wash the casing.
4. After the cleaning is finished, the shell is lifted away by the electric hoist to the next working procedure.
The time of the process of the above items 1 to 3 can be freely adjusted, for example, the time of each cleaning is 3 to 8 minutes, and particularly, the setting is very flexible according to the residual condition of the shell pollutant.
According to the utility model, a cleaning section, an ultrasonic cleaning section and a cleaning section are sequentially arranged on a base from left to right, the leftmost cleaning section is used for spraying and cleaning pollutants inside and outside a shell, the middle ultrasonic cleaning section is used for ultrasonic cleaning, the rightmost cleaning section is used for rinsing, and residual cleaning liquid and the like are further cleaned; the electric hoist is transported through the crown block or the movable electric hoist in each section, and an operator only needs to press the electric button. The cleaning tank bodies of the two cleaning sections at the leftmost side and the rightmost side are respectively provided with a sealing cover, water or pollutants are prevented from splashing to the ground or equipment in the cleaning and rinsing process, the water for cleaning and rinsing can be recycled after being filtered, the requirements of environmental protection and energy saving are met, the temperature of the cleaning liquid can be adjusted, and the cleaning effect is further improved. Through the mutual cooperation of the structures, the operation is simpler and more convenient, the cleaning effect is better, and the working efficiency is higher.
Claims (10)
1. Semi-automatic belt cleaning device of circuit breaker welding casing on washing post, its characterized in that: comprises a cleaning section, an ultrasonic cleaning section and a cleaning section;
the cleaning section comprises a cleaning tank body, a rotary table is arranged in the cleaning tank body, a plurality of spray heads capable of cleaning the inside and the outside of a shell arranged on the rotary table are arranged in the cleaning tank body, the spray heads are connected with one end of a cleaning liquid tank through a pump, and the other end of the cleaning liquid tank is connected with a liquid outlet of the cleaning tank body;
the ultrasonic wave band includes the ultrasonic wave cell body, is provided with a plurality of ultrasonic wave in the ultrasonic wave cell body and shakes the board, and ultrasonic wave cell body inlet passes through the one end that the pump connected ultrasonic cleaning liquid case, the liquid outlet of ultrasonic wave cell body is connected to the other end of ultrasonic cleaning liquid case.
2. A semi-automated cleaning apparatus for cleaning a welded housing of a pole-mounted circuit breaker as recited in claim 1 wherein: and a conveying mechanism capable of conveying the shell is arranged above the cleaning section, the ultrasonic cleaning section and the cleaning section.
3. A semi-automated cleaning apparatus for cleaning a welded housing of a pole-mounted circuit breaker as recited in claim 2 wherein: and a bracket for limiting the shell is arranged on the rotary table.
4. A semi-automated cleaning apparatus for cleaning a post-circuit breaker weld enclosure as claimed in claim 3 wherein: the upper end of the cleaning tank body is provided with a sealing cover.
5. A semi-automated cleaning apparatus for cleaning a post-circuit breaker weld enclosure as recited in claim 4 wherein: the side water spraying pipe is arranged on the groove body beside the rotary table, and a plurality of spray heads with adjustable angles are arranged on the side water spraying pipe from top to bottom.
6. The semi-automated cleaning apparatus for cleaning a welded housing of a pole-mounted circuit breaker of claim 5, wherein: a through hole is formed in the center of the rotary table, a central water spraying pipe is arranged at the through hole, and a plurality of spray heads with adjustable angles are arranged on the central water spraying pipe.
7. The semi-automated cleaning apparatus for cleaning a welded housing of a pole-mounted circuit breaker of claim 6, wherein: the outer circumference of the rotary table is provided with a circle of chain, and a motor mechanism output gear arranged at the side of the cleaning tank body is in meshed driving connection with the chain.
8. The semi-automated cleaning apparatus for cleaning a welded housing of a pole-mounted circuit breaker of claim 7, wherein: and a supporting roller is arranged between the bottom of the rotary table and the supporting plate below the rotary table.
9. The semi-automated cleaning apparatus for cleaning a welded housing of a pole-mounted circuit breaker of claim 8, wherein: and a water level detection mechanism is arranged in the ultrasonic tank body.
10. The semi-automated cleaning apparatus for cleaning a welded housing of a pole-mounted circuit breaker of claim 8, wherein: one of the cleaning liquid tank, the ultrasonic cleaning liquid tank and the ultrasonic tank body is provided with a heating mechanism, and the two parts are provided with heating mechanisms or all are provided with heating mechanisms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221513343.4U CN219003902U (en) | 2022-06-17 | 2022-06-17 | Semi-automatic cleaning device for cleaning welding shell of circuit breaker on column |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221513343.4U CN219003902U (en) | 2022-06-17 | 2022-06-17 | Semi-automatic cleaning device for cleaning welding shell of circuit breaker on column |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219003902U true CN219003902U (en) | 2023-05-12 |
Family
ID=86250976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221513343.4U Active CN219003902U (en) | 2022-06-17 | 2022-06-17 | Semi-automatic cleaning device for cleaning welding shell of circuit breaker on column |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219003902U (en) |
-
2022
- 2022-06-17 CN CN202221513343.4U patent/CN219003902U/en active Active
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