CN219003045U - Energy-saving chemical reaction kettle - Google Patents
Energy-saving chemical reaction kettle Download PDFInfo
- Publication number
- CN219003045U CN219003045U CN202222233146.3U CN202222233146U CN219003045U CN 219003045 U CN219003045 U CN 219003045U CN 202222233146 U CN202222233146 U CN 202222233146U CN 219003045 U CN219003045 U CN 219003045U
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- tank
- reaction
- water storage
- heat
- heat exchange
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 74
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000000126 substance Substances 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims description 27
- 239000007921 spray Substances 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 6
- 230000002349 favourable effect Effects 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 6
- 238000001914 filtration Methods 0.000 description 4
- 241000220317 Rosa Species 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model discloses an energy-saving chemical reaction kettle, which relates to the technical field of reaction kettles and comprises a reaction box, a shell and a support frame, wherein the shell is fixedly nested on the outer surface of the reaction box, and the support frame is fixedly arranged on the right side of the reaction box. Through letting the heat in the heat exchange tube can carry out the heat exchange with the water of storage water tank, can realize the effective utilization to the heat in the reaction tank, prevent that the heat in the reaction tank from directly discharging and causing the waste of resource, be favorable to realizing chemical industry reation kettle's energy-conserving effect, simultaneously, can also cool down the heat in the reaction tank through the mode with the heat exchange, in addition, because the heat exchange tube is the heliciform, be favorable to prolonging the flow duration of heat in the reaction tank in the heat exchange tube, thereby let the heat better carry out the heat exchange with the water in the storage water tank, can let the water in the storage water tank obtain better heating, let the heat obtain abundant cooling treatment simultaneously, can monitor the temperature of storage water tank through temperature sensor and master controller.
Description
Technical Field
The utility model relates to the technical field of reaction kettles, in particular to an energy-saving chemical reaction kettle.
Background
The reaction kettle is widely applied to fields of petroleum, chemical industry, rubber, pesticides, dyes, medicines, foods and the like, and the chemical industry now plays an important role in national economy of all countries of the world, is a basic industry and a support industry of many countries, the development speed and scale of the chemical industry directly affect various departments of society economy, the appearance of the reaction kettle provides great help for various large chemical industries, raw materials are required to be dispersed, uniformly mixed and stirred in the use process of the reaction kettle, heat is generated in the process, and therefore, the problem of how to effectively utilize the generated heat to avoid resource waste is needed to be solved urgently.
Disclosure of Invention
The utility model aims to solve the problems and the defects, and provides an energy-saving chemical reaction kettle for solving the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted is as follows:
the energy-saving chemical reaction kettle comprises a reaction box, a shell and a support frame, wherein the shell is fixedly nested on the outer surface of the reaction box, and the support frame is fixedly arranged on the right side of the reaction box;
the reaction tank right side sets up the storage water tank, the inside heat exchange tube that is provided with of storage water tank, the storage water tank rear side is provided with the master controller, the storage water tank rear side wall is provided with temperature sensor, the storage water tank right side is provided with the rose box, the inside upper end of rose box is provided with two filter, be provided with the shower in the middle of the rose box is inside.
Further, the upper surface of the reaction box is fixedly provided with a motor, a stirring shaft is rotatably arranged in the reaction box, a second stirring blade and a plurality of first stirring blades are respectively arranged at the upper end and the lower end of the outer surface of the stirring shaft, and the output end of the motor is fixed with the upper end of the stirring shaft.
Further, the lower end of the reaction box is provided with a discharge pipe communicated with the inside of the reaction box, the left upper end of the outer surface of the reaction box is provided with a feeding pipe, and the inner wall of the shell is provided with a heat insulation layer.
Further, the water storage tank and the filter tank are both fixed with the support frame, the upper end of the right side surface of the reaction tank is fixed with a first gas pipe connected with the water storage tank, and a second gas pipe is connected between the water storage tank and the filter tank.
Further, a fan connected with the first gas pipe is arranged at the right upper end of the reaction box, the upper end and the lower end of the heat exchange pipe are respectively fixed with the first gas pipe and the second gas pipe, and the heat exchange pipe is in a spiral shape.
Furthermore, the upper end and the lower end of the rear surface of the water storage tank are respectively fixed with a connecting pipe communicated with the inside of the water storage tank, the outer surface of the connecting pipe is provided with an electromagnetic valve, the temperature sensor and the electromagnetic valve are electrically connected with a main controller, and a plurality of spray heads which are distributed are fixed on the lower surface of the spray pipe.
By adopting the technical scheme, the beneficial effects are that:
through letting the heat in the heat exchange tube can carry out the heat exchange with the water of storage water tank, can realize the effective utilization to the heat in the reaction tank, prevent that the heat in the reaction tank from directly discharging and causing the waste of resource, be favorable to realizing chemical industry reation kettle's energy-conserving effect, simultaneously, can also cool down the heat in the reaction tank through the mode with the heat exchange, in order to follow-up carry out filtration treatment to the gas in the reaction tank, in addition, because the heat exchange tube is the heliciform, be favorable to prolonging the flow duration of heat in the reaction tank in the heat exchange tube, thereby let the heat better carry out the heat exchange with the water in the storage water tank, can let the water in the storage water tank obtain better heating, let the heat obtain abundant cooling treatment simultaneously, can monitor the temperature of storage water tank through temperature sensor and master controller.
Through the combination of shower and filter, can realize the filtration treatment to the gaseous after the cooling, can reduce the pollution of gaseous to surrounding environment, the practicality is higher.
Drawings
FIG. 1 is a schematic view of the whole front cross-section structure of the present utility model;
FIG. 2 is a schematic view of the partial structure A of FIG. 1 according to the present utility model;
fig. 3 is a schematic view of a right-side view of a water storage tank according to the present utility model.
The marks in the figure: the reaction box 1, the shell 2, the support frame 3, the stirring shaft 4, the first stirring blade 5, the second stirring blade 6, the discharge pipe 7, the motor 8, the fan 9, the water storage tank 10, the first gas pipe 11, the heat exchange pipe 12, the second gas pipe 13, the filter box 14, the filter plate 15, the spray pipe 16, the spray head 17, the feeding pipe 18, the heat insulation layer 19, the temperature sensor 20, the electromagnetic valve 21 and the main controller 22.
Detailed Description
Referring to fig. 1 to 3, the application relates to an energy-saving chemical reaction kettle, which comprises a reaction box 1, a shell 2 and a support frame 3, wherein the shell 2 is fixedly nested on the outer surface of the reaction box 1, the support frame 3 is fixedly arranged on the right side of the reaction box 1, a motor 8 is fixedly arranged on the upper surface of the reaction box 1, a stirring shaft 4 is rotatably arranged in the reaction box 1, a second stirring blade 6 and a plurality of first stirring blades 5 are respectively arranged at the upper end and the lower end of the outer surface of the stirring shaft 4, the output end of the motor 8 is fixed with the upper end of the stirring shaft 4, a discharge pipe 7 communicated with the inside of the lower end of the reaction box 1 is arranged at the lower end of the reaction box 1, a feeding pipe 18 is arranged at the left upper end of the outer surface of the reaction box 1, and a heat insulation layer 19 is arranged on the inner wall of the shell 2;
when the novel stirring device is used, raw materials firstly pass through the feeding pipe 18, then the motor 8 drives the stirring shaft 4 to rotate, then the rotating stirring shaft 4 drives the second stirring blade 6 and the first stirring blade 5 to rotate, and then the second stirring blade 6 and the first stirring blade 5 stir the raw materials, so that the raw materials can be better stirred, the raw materials can be better reacted, in addition, the heat insulation layer 19 arranged on the inner wall of the shell 2 is made of asbestos plates, the heat insulation layer 19 is made of better heat insulation materials, the problem that the reaction box 1 is overheated due to the fact that staff mistakenly touches and causes harm to the staff can be prevented in the use process of the reaction box 1, and raw material residues in the reaction box 1 can be discharged through the discharge pipe 7 communicated with the reaction box 1, so that the discharging mode is simple, convenient and practical;
the water storage tank 10 is arranged on the right side of the reaction tank 1, the heat exchange tube 12 is arranged in the water storage tank 10, the main controller 22 is arranged on the rear side of the water storage tank 10, the temperature sensor 20 is arranged on the rear side wall of the water storage tank 10, the filter tank 14 is arranged on the right side of the water storage tank 10, the water storage tank 10 and the filter tank 14 are both fixed with the support frame 3, the first air pipe 11 connected with the water storage tank 10 is fixed at the upper end of the right side surface of the reaction tank 1, the second air pipe 13 is connected between the water storage tank 10 and the filter tank 14, the blower 9 connected with the first air pipe 11 is arranged at the upper right end of the reaction tank 1, the upper end and the lower end of the heat exchange tube 12 are respectively fixed with the first air pipe 11 and the second air pipe 13, the heat exchange tube 12 is in a spiral shape, the upper end of the inside of the filter tank 14 is provided with two filter plates 15, the middle inside the filter tank 14 is provided with a spray pipe 16, the upper end and the lower end of the rear surface of the filter tank 10 are both fixed with connecting pipes communicated with the inside the spray pipes 16, the outer surface is provided with an electromagnetic valve 21, the temperature sensor 20 and the main controller 22 are electrically connected with the spray pipes 16, and the spray nozzles 17 are both distributed on the surfaces of the spray pipes;
further, through letting fan 9 switch on and rotate, afterwards, fan 9 can carry the heat in the reaction tank 1 to in gas-supply pipe one 11, afterwards, discharge into heat exchange tube 12 through gas-supply pipe one 11, in this process, through opening solenoid valve 21 and letting upper end connecting pipe and outside water piping connection in the process, afterwards, outside water can pour into storage water tank 10 through the connecting pipe, afterwards, the heat in entering heat exchange tube 12 can carry out the heat exchange with the water of storage water tank 10, can realize the utilization of heat in reaction tank 1 through the mode of heat exchange, prevent the heat in reaction tank 1 from directly discharging and cause the waste of resource, be favorable to realizing the energy-conserving effect of chemical industry reation kettle, simultaneously, can also cool down the heat in reaction tank 1 through the mode of heat exchange, so that follow-up carries out filtering treatment to the gas in the reaction tank 1, in addition, because heat exchange tube 12 takes the heliciform, be favorable to lengthen the flow duration of heat in heat exchange tube 12, thereby let heat better with the water in storage water tank 10 carry out the heat exchange, can obtain better heat of water in reaction tank 10 and obtain the heat of well and the storage water tank is cooled down;
further, during the heat exchange process, the temperature sensor 20 monitors the water temperature in the water storage tank 10, when the water temperature in the water storage tank 10 rises and the heat exchange is difficult to be effectively performed, the temperature sensor 20 transmits a signal to the main controller 22, then the main controller 22 turns on the power supply of the lower electromagnetic valve 21, then the water in the water storage tank 10 after the heat exchange is completed can be discharged through the lower connecting pipe, then the main controller 22 can reinject external water into the water storage tank 10 by turning on the power supply of the upper electromagnetic valve 21, and then the heat exchange can be performed on the water in the water storage tank 10, so that the effective utilization of resources can be realized;
further, the gas after heat exchange enters the filter box 14 along the second gas pipe 13, then, the spray pipe 16 is connected with an external pipeline, liquid for desulfurization is injected into the spray pipe 16, then the liquid entering the spray pipe 16 is sprayed into the filter box 14 through the spray heads 17, the sprayed liquid is fully mixed with the gas and desulfurized, then, the desulfurized gas passes through the two filter plates 15, the filter plates 15 absorb peculiar smell in the gas in the process, then, the gas after filtration treatment is discharged, the pollution of the gas to the surrounding environment can be reduced, and the practicability is higher.
Claims (6)
1. The utility model provides an energy-conserving chemical industry reation kettle, includes reaction box (1), shell (2) and support frame (3), the fixed nest of shell (2) is in reaction box (1) surface, support frame (3) are fixed to be set up on reaction box (1) right side, its characterized in that:
the water storage device comprises a reaction tank (1), wherein a water storage tank (10) is arranged on the right side of the reaction tank (1), a heat exchange tube (12) is arranged inside the water storage tank (10), a main controller (22) is arranged on the rear side of the water storage tank (10), a temperature sensor (20) is arranged on the rear side wall of the water storage tank (10), a filter tank (14) is arranged on the right side of the water storage tank (10), two filter plates (15) are arranged at the upper end inside the filter tank (14), and a spray tube (16) is arranged in the middle inside the filter tank (14).
2. The energy-saving chemical reaction kettle according to claim 1, wherein: the stirring device is characterized in that a motor (8) is fixed on the upper surface of the reaction box (1), a stirring shaft (4) is arranged in the reaction box (1) in a rotating mode, a second stirring blade (6) and a plurality of first stirring blades (5) are respectively arranged at the upper end and the lower end of the outer surface of the stirring shaft (4), and the output end of the motor (8) is fixed with the upper end of the stirring shaft (4).
3. The energy-saving chemical reaction kettle according to claim 1, wherein: the lower end of the reaction box (1) is provided with a discharge pipe (7) communicated with the inside of the reaction box, the left upper end of the outer surface of the reaction box (1) is provided with a feeding pipe (18), and the inner wall of the shell (2) is provided with a heat insulation layer (19).
4. The energy-saving chemical reaction kettle according to claim 1, wherein: the water storage tank (10) and the filter tank (14) are both fixed with the support frame (3), the upper end of the right side surface of the reaction tank (1) is fixed with a first gas pipe (11) connected with the water storage tank (10), and a second gas pipe (13) is connected between the water storage tank (10) and the filter tank (14).
5. The energy-saving chemical reaction kettle according to claim 4, wherein: the upper right end of the reaction box (1) is provided with a fan (9) connected with the first air conveying pipe (11), the upper end and the lower end of the heat exchange pipe (12) are respectively fixed with the first air conveying pipe (11) and the second air conveying pipe (13), and the heat exchange pipe (12) is in a spiral shape.
6. The energy-saving chemical reaction kettle according to claim 1, wherein: the upper end and the lower end of the rear surface of the water storage tank (10) are respectively fixed with a connecting pipe communicated with the inside of the water storage tank, the outer surface of the connecting pipe is provided with an electromagnetic valve (21), the temperature sensor (20) and the electromagnetic valve (21) are respectively electrically connected with a main controller (22), and a plurality of spray heads (17) which are respectively distributed are fixed on the lower surface of the spray pipe (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222233146.3U CN219003045U (en) | 2022-08-24 | 2022-08-24 | Energy-saving chemical reaction kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222233146.3U CN219003045U (en) | 2022-08-24 | 2022-08-24 | Energy-saving chemical reaction kettle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219003045U true CN219003045U (en) | 2023-05-12 |
Family
ID=86246340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222233146.3U Active CN219003045U (en) | 2022-08-24 | 2022-08-24 | Energy-saving chemical reaction kettle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219003045U (en) |
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2022
- 2022-08-24 CN CN202222233146.3U patent/CN219003045U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An energy-saving chemical reaction kettle Effective date of registration: 20230523 Granted publication date: 20230512 Pledgee: Guangrao County sub branch of Postal Savings Bank of China Ltd. Pledgor: Shandong Chen'an Chemical Co.,Ltd. Registration number: Y2023980041330 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20230512 Pledgee: Guangrao County sub branch of Postal Savings Bank of China Ltd. Pledgor: Shandong Chen'an Chemical Co.,Ltd. Registration number: Y2023980041330 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |