CN219002637U - Defoaming agent emulsifying device - Google Patents
Defoaming agent emulsifying device Download PDFInfo
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- CN219002637U CN219002637U CN202223445079.8U CN202223445079U CN219002637U CN 219002637 U CN219002637 U CN 219002637U CN 202223445079 U CN202223445079 U CN 202223445079U CN 219002637 U CN219002637 U CN 219002637U
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Abstract
Description
技术领域technical field
本实用新型涉及乳化装置技术领域,尤其涉及一种消泡剂乳化装置。The utility model relates to the technical field of emulsification devices, in particular to a defoamer emulsification device.
背景技术Background technique
现有的消泡剂乳化装置在使用过程中,需要对消泡剂进行加热搅拌然后使其进行乳化,在加热时,消泡剂会产生大量的有害气体,这些气体容易散发在装置周围对工作人员造成伤害,存在有安全隐患,此外,现有的消泡剂乳化装置在使用过程中,需要通过进料管向乳化锅内添加原料进料管内壁上容易粘连原料,工作人员不便于对进料管内壁进行清理,降低装置的实用性。During the use of the existing defoamer emulsification device, it is necessary to heat and stir the defoamer and then emulsify it. When heated, the defoamer will generate a large amount of harmful gas, which is easy to disperse around the device and affect the work. In addition, during the use of the existing defoamer emulsification device, it is necessary to add raw materials to the emulsification pot through the feeding pipe. The inner wall of the material tube should be cleaned to reduce the practicability of the device.
现有专利(公告号:CN214716055U)提出了一种消泡剂乳化装置,包括机体、乳化锅和顶盖,所述机体顶端设置有电机,所述电机底部设置有连接轴,所述连接轴下方设置有搅拌扇,所述搅拌扇外围一周设置有所述乳化锅,所述乳化锅一侧设置有进料管,所述进料管内设置有限位板,所述限位板一侧设置有防护垫。有益效果在于:本实用新型通过设置连接口、输气管和收集箱,能够使消泡剂在加热过程中产生的废气通过连接口和输气管输送至收集箱内,避免废气散发在装置周围对工作人员造成伤害,防止存在安全隐患,通过设置限位板和防护垫,能够使限位板对防护垫进行限位,在清理时,工作人员只需要对防护垫进行更护即可,方便工作人员进行操作,保证装置的实用性。The existing patent (notification number: CN214716055U) proposes a defoamer emulsification device, which includes a body, an emulsification pot and a top cover. The top of the body is provided with a motor, and the bottom of the motor is provided with a connecting shaft. A stirring fan is provided, the emulsification pot is provided around the periphery of the stirring fan, a feed pipe is provided on one side of the emulsification pot, a limit plate is provided in the feed pipe, and a protective plate is provided on one side of the limit plate. pad. The beneficial effect is that: the utility model can make the waste gas generated by the defoamer during the heating process be transported to the collection box through the connection port, the air pipe and the collection box by setting the connection port, the air pipe and the collection box, so as to prevent the waste gas from being scattered around the device and affecting the work. To prevent personal injury and prevent potential safety hazards, by setting the limit plate and the protective pad, the limit plate can limit the position of the protective pad. When cleaning, the staff only need to change the protective pad, which is convenient for the staff Operate to ensure the practicability of the device.
上述消泡剂乳化装置在使用时具有以下缺点:消泡剂在生产过程中需要对多种原材料进行混合并搅拌,因此需要进行充分的搅拌和细化,而现有用来消泡剂乳化装置在搅拌时只是通过搅拌杆进行周向旋转搅拌,无法对药液进行快速的剪切,大大增加了消泡剂乳化的时间,降低了消泡剂的乳化效率,为此,我们提出一种消泡剂乳化装置解决上述问题。The above-mentioned defoamer emulsification device has the following disadvantages in use: the defoamer needs to mix and stir a variety of raw materials during the production process, so it needs to be fully stirred and refined, and the existing defoamer emulsification device is used in When stirring, the stirring rod is only used for circumferential rotation and stirring, which cannot quickly shear the liquid medicine, which greatly increases the emulsification time of the defoamer and reduces the emulsification efficiency of the defoamer. Therefore, we propose a defoamer Agent emulsification device to solve the above problems.
实用新型内容Utility model content
本实用新型提供一种消泡剂乳化装置,解决了现有用来消泡剂乳化装置在搅拌时只是通过搅拌杆进行周向旋转搅拌,无法对药液进行快速的剪切,大大增加了消泡剂乳化的时间,降低了消泡剂的乳化效率的技术问题。The utility model provides an emulsifying device for defoaming agent, which solves the problem that the existing emulsifying device for defoaming agent only performs circumferential rotation and stirring through the stirring rod when stirring, and cannot quickly shear the liquid medicine, which greatly increases the defoaming effect. The emulsification time of the agent reduces the technical problem of the emulsification efficiency of the defoamer.
为解决上述技术问题,本实用新型提供的一种消泡剂乳化装置,包括乳化罐,所述乳化罐的外部安装有夹套,所述乳化罐的顶部设置有进料口,所述乳化罐的底部设置有出料口,所述乳化罐的内部设置有搅拌机构,所述搅拌机构包括中空轴、第一搅拌杆、第一搅拌桨、安装壳、驱动电机、主动锥齿轮和从动锥齿轮,所述中空轴转动安装在乳化罐顶壁上,所述第一搅拌杆安装在中空轴外壁上,所述第一搅拌杆的内侧安装有多个第一搅拌桨,所述安装壳安装在乳化罐的顶部,所述驱动电机安装在安装壳侧壁上,所述主动锥齿轮安装在驱动电机的驱动端,所述从动锥齿轮安装在中空轴上端外壁上,所述从动锥齿轮与主动锥齿轮啮合连接。In order to solve the above-mentioned technical problems, a kind of defoamer emulsification device provided by the utility model includes an emulsification tank, a jacket is installed on the outside of the emulsification tank, a feed inlet is arranged on the top of the emulsification tank, and the emulsification tank The bottom of the emulsification tank is provided with a discharge port, and the interior of the emulsification tank is provided with a stirring mechanism, which includes a hollow shaft, a first stirring rod, a first stirring paddle, a mounting shell, a driving motor, a driving bevel gear and a driven cone gear, the hollow shaft is installed on the top wall of the emulsification tank in rotation, the first stirring rod is installed on the outer wall of the hollow shaft, a plurality of first stirring paddles are installed on the inner side of the first stirring rod, and the installation shell is installed On the top of the emulsification tank, the driving motor is installed on the side wall of the installation shell, the driving bevel gear is installed on the driving end of the driving motor, the driven bevel gear is installed on the outer wall of the upper end of the hollow shaft, and the driven bevel gear is installed on the outer wall of the upper end of the hollow shaft. The gear is engaged with the driving bevel gear.
优选的,所述搅拌机构还包括伺服电机、第二搅拌杆和第二搅拌桨,所述伺服电机安装在安装壳顶部,所述第二搅拌杆与伺服电机的驱动端连接且插接在中空轴的内部,所述第二搅拌桨安装在第二搅拌杆的外壁上。Preferably, the stirring mechanism further includes a servo motor, a second stirring rod and a second stirring paddle, the servo motor is installed on the top of the installation shell, the second stirring rod is connected to the driving end of the servo motor and plugged into the hollow Inside the shaft, the second stirring paddle is installed on the outer wall of the second stirring rod.
优选的,所述第二搅拌杆与第二搅拌桨结构相同,所述第二搅拌杆与第二搅拌桨呈交错设置。Preferably, the second stirring rods and the second stirring paddles have the same structure, and the second stirring rods and the second stirring paddles are arranged in a staggered manner.
优选的,所述第一搅拌杆外侧壁上开设有卡槽,所述卡槽的内部插接有刮板,所述第一搅拌杆的侧壁上设置有用于固定刮板的锁定螺栓。Preferably, a slot is provided on the outer side wall of the first stirring rod, and a scraper is inserted into the slot, and a locking bolt for fixing the scraper is provided on the side wall of the first stirring rod.
优选的,所述夹套上设置有支撑腿,所述支撑腿位于夹套的底部。Preferably, the jacket is provided with supporting legs, and the supporting legs are located at the bottom of the jacket.
优选的,所述夹套上部侧壁上设置有进水口,所述夹套底壁上设置有排水口。Preferably, a water inlet is provided on the upper side wall of the jacket, and a water outlet is provided on the bottom wall of the jacket.
优选的,所述刮板与乳化罐的内壁相抵,所述刮板的材质为橡胶。Preferably, the scraper is against the inner wall of the emulsification tank, and the scraper is made of rubber.
优选的,所述乳化罐的顶部开设有共中空轴穿过的支撑孔,所述支撑孔的内壁安装有密封轴承,所述中空轴通过密封轴承与支撑孔构成转动连接。Preferably, the top of the emulsification tank is provided with a support hole through which the hollow shaft passes, and a sealed bearing is installed on the inner wall of the support hole, and the hollow shaft forms a rotational connection with the support hole through the sealed bearing.
与相关技术相比较,本实用新型提供的一种消泡剂乳化装置具有如下有益效果:Compared with related technologies, a defoamer emulsification device provided by the utility model has the following beneficial effects:
1、本实用新型中,通过驱动电机驱动主动锥齿轮带动从动锥齿轮转动,从动锥齿轮带动中空轴转动,中空轴带动第一搅拌杆和第一搅拌桨正向转动,进而对乳化罐内部的原料进行搅拌,实现物料乳化的效果,伺服电机驱动第二搅拌杆转动,第二搅拌杆带动与第二搅拌桨反向转动,可增大对物料的剪切力,从而使乳化罐内的物料实现快速乳化。1. In the utility model, the driving motor drives the active bevel gear to drive the driven bevel gear to rotate, the driven bevel gear drives the hollow shaft to rotate, and the hollow shaft drives the first stirring rod and the first stirring paddle to rotate forward, and then the emulsification tank The internal raw materials are stirred to achieve the effect of material emulsification. The servo motor drives the second stirring rod to rotate, and the second stirring rod drives the second stirring paddle to rotate in the opposite direction, which can increase the shear force on the material, so that the emulsification tank materials to achieve rapid emulsification.
2、本实用新型中,第一搅拌杆在转动的过程中可带动刮板同步转动,由于刮板与乳化罐的内壁贴合,当刮板转动时可对乳化罐内壁进行刮刷,避免在乳化的过程中原料黏附在乳化罐的内壁上。2. In the utility model, the first stirring rod can drive the scraper to rotate synchronously during the rotation process. Since the scraper is attached to the inner wall of the emulsification tank, when the scraper rotates, it can scrape the inner wall of the emulsification tank to avoid During the emulsification process, the raw materials adhere to the inner wall of the emulsification tank.
附图说明Description of drawings
图1为一种消泡剂乳化装置的结构示意图;Fig. 1 is the structural representation of a kind of defoamer emulsification device;
图2为一种消泡剂乳化装置的剖面结构示意图;Fig. 2 is a sectional structure schematic diagram of a defoamer emulsification device;
图3为一种消泡剂乳化装置的第一搅拌浆的安装结构示意图;Fig. 3 is a schematic diagram of the installation structure of the first stirring blade of a defoamer emulsification device;
图4为图2中A处的结构放大图。FIG. 4 is an enlarged view of the structure at A in FIG. 2 .
图中标号:1、乳化罐;2、夹套;3、支撑腿;4、进料口;5、出料口;6、中空轴;7、第一搅拌杆;8、第一搅拌桨;9、安装壳;10、驱动电机;11、主动锥齿轮;12、从动锥齿轮;13、伺服电机;14、第二搅拌杆;15、第二搅拌桨;16、卡槽;17、刮板;18、锁定螺栓。Labels in the figure: 1. Emulsification tank; 2. Jacket; 3. Support leg; 4. Feed inlet; 5. Discharge port; 6. Hollow shaft; 7. First stirring rod; 8. First stirring paddle; 9. Installation shell; 10. Driving motor; 11. Driving bevel gear; 12. Driven bevel gear; 13. Servo motor; 14. Second stirring rod; plate; 18, locking bolts.
具体实施方式Detailed ways
下面详细描述本实用新型的实施方式。Embodiments of the present utility model are described in detail below.
实施例一,由图1-4给出,一种消泡剂乳化装置,包括乳化罐1,乳化罐1的外部安装有夹套2,乳化罐1的顶部设置有进料口4,乳化罐1的底部设置有出料口5,乳化罐1的内部设置有搅拌机构,搅拌机构包括中空轴6、第一搅拌杆7、第一搅拌桨8、安装壳9、驱动电机10、主动锥齿轮11和从动锥齿轮12,中空轴6转动安装在乳化罐1顶壁上,第一搅拌杆7安装在中空轴6外壁上,第一搅拌杆7的内侧安装有多个第一搅拌桨8,安装壳9安装在乳化罐1的顶部,驱动电机10安装在安装壳9侧壁上,主动锥齿轮11安装在驱动电机10的驱动端,从动锥齿轮12安装在中空轴6上端外壁上,从动锥齿轮12与主动锥齿轮11啮合连接。
实施例二,由图1-4给出,一种消泡剂乳化装置,包括乳化罐1,乳化罐1的外部安装有夹套2,乳化罐1的顶部设置有进料口4,乳化罐1的底部设置有出料口5,乳化罐1的内部设置有搅拌机构,搅拌机构包括中空轴6、第一搅拌杆7、第一搅拌桨8、安装壳9、驱动电机10、主动锥齿轮11和从动锥齿轮12,中空轴6转动安装在乳化罐1顶壁上,第一搅拌杆7安装在中空轴6外壁上,第一搅拌杆7的内侧安装有多个第一搅拌桨8,安装壳9安装在乳化罐1的顶部,驱动电机10安装在安装壳9侧壁上,主动锥齿轮11安装在驱动电机10的驱动端,从动锥齿轮12安装在中空轴6上端外壁上,从动锥齿轮12与主动锥齿轮11啮合连接,搅拌机构还包括伺服电机13、第二搅拌杆14和第二搅拌桨15,伺服电机13安装在安装壳9顶部,第二搅拌杆14与伺服电机13的驱动端连接且插接在中空轴6的内部,第二搅拌桨15安装在第二搅拌杆14的外壁上,可增大对物料的剪切力,从而使乳化罐1内的物料实现快速乳化。
此外,为了保证第二搅拌杆14与第二搅拌桨15能够交叉旋转,第二搅拌杆14与第二搅拌桨15结构相同,第二搅拌杆14与第二搅拌桨15呈交错设置,为了避免在乳化的过程中原料黏附在乳化罐1的内壁上,第一搅拌杆7外侧壁上开设有卡槽16,卡槽16的内部插接有刮板17,第一搅拌杆7的侧壁上设置有用于固定刮板17的锁定螺栓18。In addition, in order to ensure that the
此外,为了将装置支撑在地面使用,夹套2上设置有支撑腿3,支撑腿3位于夹套2的底部,为了便于对夹套2的内部输送加温液体,夹套2上部侧壁上设置有进水口,夹套2底壁上设置有排水口。In addition, in order to support the device on the ground, the
此外,为了避免刮板17与乳化罐1的内壁硬性接触,防止刮板17对乳化罐1的内壁造成损坏,刮板17与乳化罐1的内壁相抵,刮板17的材质为橡胶,为了提高中空轴6转动的稳定性,乳化罐1的顶部开设有共中空轴6穿过的支撑孔,支撑孔的内壁安装有密封轴承,中空轴6通过密封轴承与支撑孔构成转动连接。In addition, in order to prevent the
工作原理:使用时将原料通过进料口4添加至乳化罐1的内部,然后向夹套2的内部注入热水,通过热水可对乳化罐1内部进行增温,然后再启动驱动电机10和伺服电机13,通过驱动电机10驱动主动锥齿轮11带动从动锥齿轮12转动,从动锥齿轮12带动中空轴6转动,中空轴6带动第一搅拌杆7和第一搅拌桨8正向转动,进而对乳化罐1内部的原料进行搅拌,实现物料乳化的效果,伺服电机13驱动第二搅拌杆14转动,第二搅拌杆14带动与第二搅拌桨15反向转动,可增大对物料的剪切力,从而使乳化罐1内的物料实现快速乳化,第一搅拌杆7在转动的过程中可带动刮板17同步转动,由于刮板17与乳化罐1的内壁贴合,当刮板17转动时可对乳化罐1内壁进行刮刷,避免在乳化的过程中原料黏附在乳化罐1的内壁上。Working principle: when in use, the raw material is added to the inside of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (8)
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Cited By (1)
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