CN218989397U - A fixture device for a laser cladding machine - Google Patents
A fixture device for a laser cladding machine Download PDFInfo
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- CN218989397U CN218989397U CN202223261218.1U CN202223261218U CN218989397U CN 218989397 U CN218989397 U CN 218989397U CN 202223261218 U CN202223261218 U CN 202223261218U CN 218989397 U CN218989397 U CN 218989397U
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- 238000004372 laser cladding Methods 0.000 title claims abstract description 22
- 230000002457 bidirectional effect Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 238000003754 machining Methods 0.000 abstract description 3
- 238000005253 cladding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
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Abstract
本实用新型提供的一种激光熔覆机用夹具装置包括:底座与设置在底座顶部的调节机构;固定盘,所述固定盘设置于调节机构的一侧,所述固定盘一侧的上下两侧开设有纵向滑槽,所述固定盘一侧的左右两侧开设有横向滑槽,所述固定盘的中心开设有和纵向滑槽、横向滑槽相连通的圆形槽。通过第一电机带动第一双向丝杆与第一锥齿轮转动,并经第一锥齿轮联动着另外两个第二锥齿轮转动,从而经第二锥齿轮带动两个单向丝杆转动,当两者转动时,会带动夹持块沿纵向滑槽和横向滑槽的方向向固定盘的中心进行移动靠近,继而实现对工件进行夹持居中固定的效果,避免工件位置偏移,有效提高了工件的加工精度和加工效率。
A fixture device for a laser cladding machine provided by the utility model includes: a base and an adjustment mechanism arranged on the top of the base; The side is provided with a longitudinal chute, the left and right sides of one side of the fixed plate are provided with a transverse chute, and the center of the fixed plate is provided with a circular groove communicating with the longitudinal chute and the transverse chute. The first motor drives the first two-way screw rod and the first bevel gear to rotate, and the other two second bevel gears are linked to rotate through the first bevel gear, so that the two one-way screw rods are driven to rotate through the second bevel gear. When the two rotate, it will drive the clamping block to move closer to the center of the fixed plate along the direction of the longitudinal chute and the transverse chute, and then achieve the effect of clamping and fixing the workpiece in the center, avoiding the position deviation of the workpiece, and effectively improving the Workpiece machining accuracy and machining efficiency.
Description
技术领域technical field
本实用新型涉及激光熔覆机领域,特别是涉及一种激光熔覆机用夹具装置。The utility model relates to the field of laser cladding machines, in particular to a clamp device for a laser cladding machine.
背景技术Background technique
激光熔覆亦称激光熔敷或激光包覆,是一种新的表面改性技术;它通过在基材表面添加熔覆材料,并利用高能密度的激光束使之与基材表面薄层一起熔凝的方法,在基层表面形成冶金结合的添料熔覆层。Laser cladding, also known as laser cladding or laser cladding, is a new surface modification technology; it adds cladding materials to the surface of the substrate and uses a high-energy-density laser beam to make it together with the thin layer on the surface of the substrate. The fusion method forms a metallurgically bonded cladding layer on the surface of the base.
现在已知的中国授权专利中,其公开的激光熔覆机夹具装置中,所述激光熔覆机夹具装置包括底座;支撑板,所述支撑板滑动安装在所述底座的顶部;第一固定板,所述第一固定板固定安装在所述底座的顶部;控制气缸,所述控制气缸固定安装在所述第一固定板的一侧外壁,且所述控制气缸的伸缩轴与所述支撑板的一侧外壁固定连接。本实用新型提供的激光熔覆机夹具装置具有使用方便、可以对大型轴类零件进行快速固定的优点;In the now known Chinese authorized patent, in its disclosed laser cladding machine fixture device, the laser cladding machine fixture device includes a base; a support plate, and the support plate is slidably installed on the top of the base; the first fixed plate, the first fixed plate is fixedly installed on the top of the base; the control cylinder is fixedly installed on one side of the outer wall of the first fixed plate, and the telescopic shaft of the control cylinder is connected to the support The outer wall of one side of the board is fixedly connected. The fixture device of the laser cladding machine provided by the utility model has the advantages of being convenient to use and being able to quickly fix large shaft parts;
公开的激光熔覆机夹具装置中解决了现今的激光熔覆机的大小有限,不易对较大的轴类零件熔覆,且在固定较大轴类零件时,操作比较复杂的技术问题,然而其在使用过程中,对工件的夹持稳定性较低,加工时工件易出现微动现象,并且其在对轴形工件进行夹持时,却无法实现对工件进行居中定位夹持的效果,进而在加工时,容易影响工件的加工精度,导致残次品增加,为此,提出一种激光熔覆机用夹具装置。The disclosed laser cladding machine fixture device solves the technical problems that the current laser cladding machine is limited in size, it is not easy to clad larger shaft parts, and the operation is more complicated when fixing larger shaft parts. However, During its use, the clamping stability of the workpiece is low, and the workpiece is prone to fretting during processing, and when it clamps the shaft-shaped workpiece, it cannot achieve the effect of centering and clamping the workpiece. Furthermore, during processing, the processing accuracy of the workpiece is easily affected, resulting in an increase in defective products. Therefore, a fixture device for a laser cladding machine is proposed.
发明内容Contents of the invention
为解决上述问题,本实用新型提出了一种能够对工件进行居中定位夹持、提高加工精度的激光熔覆机用夹具装置,用以解决上述现有技术中存在的问题。In order to solve the above problems, the utility model proposes a clamping device for a laser cladding machine capable of centrally positioning and clamping workpieces and improving processing accuracy, so as to solve the above-mentioned problems in the prior art.
为实现上述目的,本实用新型提供的一种激光熔覆机用夹具装置包括:In order to achieve the above purpose, a fixture device for a laser cladding machine provided by the utility model includes:
底座与设置在底座顶部的调节机构;The base and the adjustment mechanism set on the top of the base;
固定盘,所述固定盘设置于调节机构的一侧,所述固定盘一侧的上下两侧开设有纵向滑槽,所述固定盘一侧的左右两侧开设有横向滑槽,所述固定盘的中心开设有和纵向滑槽、横向滑槽相连通的圆形槽;A fixed plate, the fixed plate is arranged on one side of the adjustment mechanism, the upper and lower sides of one side of the fixed plate are provided with longitudinal chute, the left and right sides of one side of the fixed plate are provided with horizontal chute, the fixed plate The center of the disc is provided with a circular groove connected with the longitudinal chute and the transverse chute;
第一双向丝杆,所述第一双向丝杆转动连接于纵向滑槽的内壁两侧之间;A first two-way screw rod, the first two-way screw rod is rotatably connected between the two sides of the inner wall of the longitudinal chute;
两个单向丝杆,两个所述单向丝杆分别转动连接于两个横向滑槽的内壁相对面;Two one-way screw rods, the two one-way screw rods are respectively rotatably connected to the inner walls of the two transverse slide grooves;
第一锥齿轮,所述第一锥齿轮固定安装在第一双向丝杆的中部外侧壁,两个单向丝杆的一端均固定安装有和第一锥齿轮相啮合连接的第二锥齿轮;The first bevel gear, the first bevel gear is fixedly installed on the middle outer wall of the first two-way screw rod, and one end of the two one-way screw rods is fixedly installed with a second bevel gear meshed with the first bevel gear;
四个夹持块,四个所述夹持块分别螺纹连接在第一双向丝杆的外侧壁和两个单向丝杆的外侧壁,四个所述夹持块分别与纵向滑槽和横向滑槽相配合滑动;Four clamping blocks, the four clamping blocks are respectively threaded on the outer wall of the first two-way screw rod and the outer wall of the two unidirectional screw rods, and the four clamping blocks are respectively connected with the longitudinal chute and the lateral The chute cooperates to slide;
第一电机,所述第一电机固定安装于固定盘的外侧壁,且其输出端穿入纵向滑槽内部与第一双向丝杆相固定连接。The first motor is fixedly installed on the outer wall of the fixed plate, and its output end penetrates into the inside of the longitudinal chute and is fixedly connected with the first two-way screw rod.
进一步地,所述调节机构包括对称开设在底座顶部的两个限位滑槽和转动连接在两个限位滑槽内壁相对面之间的第二双向丝杆,所述调节机构还包括螺纹连接在第二双向丝杆外侧壁上的两个滑块,两个所述滑块与限位滑槽相配合滑动连接,所述调节机构还包括固定安装在底座一侧的第二电机,所述第二电机的输出端穿入限位滑槽的内部与第二双向丝杆相固定连接。Further, the adjustment mechanism includes two limit chute symmetrically opened on the top of the base and a second two-way screw rod rotatably connected between the inner walls of the two limit chute, the adjustment mechanism also includes a threaded connection There are two sliders on the outer wall of the second bidirectional screw rod, the two sliders are matched and slidably connected with the limit chute, the adjustment mechanism also includes a second motor fixedly installed on one side of the base, the The output end of the second motor penetrates into the inside of the limiting chute and is fixedly connected with the second two-way screw rod.
进一步地,两个所述滑块的顶部均固定安装有活动板,所述固定盘位于活动板的一侧,所述活动板的一侧固定安装有第三电机,所述第三电机的输出端穿过活动板与固定盘相固定连接。Further, movable plates are fixedly installed on the tops of the two sliders, the fixed plate is located on one side of the movable plate, and a third motor is fixedly installed on one side of the movable plate, and the output of the third motor The end passes through the movable plate and is fixedly connected with the fixed plate.
与现有技术相比,本实用新型的有益效果在于:通过第一电机带动第一双向丝杆与第一锥齿轮转动,并经第一锥齿轮联动着另外两个第二锥齿轮转动,从而经第二锥齿轮带动两个单向丝杆转动,与此同时,当第一双向丝杆和单向丝杆转动时,会同步带动着四个夹持块分别沿纵向滑槽和横向滑槽的方向向固定盘的中心进行同时移动靠近,从而使得四个夹持块与工件进行接触,继而实现对工件进行夹持居中固定的效果,能够对不同直径尺寸大小的轴形工件进行夹持固定的同时也能保证工件位置的居中,避免工件位置偏移,有效提高了工件的加工精度和加工效率。Compared with the prior art, the beneficial effect of the utility model is that: the first motor drives the first two-way screw rod and the first bevel gear to rotate, and the other two second bevel gears are linked to rotate through the first bevel gear, thereby The second bevel gear drives the two one-way screw rods to rotate. At the same time, when the first two-way screw rod and the one-way screw rod rotate, it will synchronously drive the four clamping blocks along the longitudinal chute and the horizontal chute respectively. Simultaneously move towards the center of the fixed plate in the direction of the fixed plate, so that the four clamping blocks are in contact with the workpiece, and then achieve the effect of clamping and fixing the workpiece in the center, and can clamp and fix shaft-shaped workpieces of different diameters and sizes At the same time, it can also ensure the centering of the workpiece position, avoid the deviation of the workpiece position, and effectively improve the processing accuracy and processing efficiency of the workpiece.
为了更好地理解和实施,下面结合附图详细说明本实用新型。For better understanding and implementation, the utility model will be described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型固定盘的局部结构示意图;Fig. 2 is the partial structure schematic diagram of the fixed disk of the present utility model;
图3是本实用新型固定盘的剖面结构示意图;Fig. 3 is a schematic cross-sectional structure diagram of the utility model fixed plate;
图4是本实用新型调节机构的局部结构示意图。Fig. 4 is a partial structural schematic diagram of the adjustment mechanism of the present invention.
图中:1、底座;2、固定盘;3、纵向滑槽;4、横向滑槽;5、第一双向丝杆;6、单向丝杆;7、第一锥齿轮;8、第二锥齿轮;9、夹持块;10、第一电机;11、限位滑槽;12、第二双向丝杆;13、滑块;14、第二电机;15、活动板;16、第三电机。In the figure: 1. Base; 2. Fixed plate; 3. Longitudinal chute; 4. Transverse chute; 5. First bidirectional screw; 6. One-way screw; 7. First bevel gear; 8. Second Bevel gear; 9, clamping block; 10, first motor; 11, limit chute; 12, second two-way screw rod; 13, slide block; 14, second motor; 15, movable plate; 16, third motor.
具体实施方式Detailed ways
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式,但本实用新型的保护范围不局限于以下所述。In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation of the utility model is now described with reference to the accompanying drawings, but the protection scope of the utility model is not limited to the following description.
参照图1-4所示,一种激光熔覆机用夹具装置包括:底座1与设置在底座1顶部的调节机构;Referring to Figures 1-4, a fixture device for a laser cladding machine includes: a base 1 and an adjustment mechanism arranged on the top of the base 1;
固定盘2,其中,固定盘2的数量为两个,固定盘2设置于调节机构的一侧,固定盘2一侧的上下两侧开设有纵向滑槽3(根据固定盘2的中心轴线为基点),固定盘2一侧的左右两侧开设有横向滑槽4,固定盘2的中心开设有和纵向滑槽3、横向滑槽4相连通的圆形槽;Fixed
第一双向丝杆5,需要说明的是,双向的丝杆为外侧壁开设有两种相反旋向螺纹的杆,且说明书中所提及的双向丝杆均为两种相反旋向螺纹的杆,第一双向丝杆5转动连接于纵向滑槽3的内壁两侧之间;The first two-
两个单向丝杆6,两个单向丝杆6分别转动连接于两个横向滑槽4的内壁相对面;Two one-
第一锥齿轮7,第一锥齿轮7固定安装在第一双向丝杆5的中部外侧壁,两个单向丝杆6的一端均固定安装有和第一锥齿轮7相啮合连接的第二锥齿轮8;The
四个夹持块9,四个夹持块9分别螺纹连接在第一双向丝杆5的外侧壁和两个单向丝杆6的外侧壁,四个夹持块9分别与纵向滑槽3和横向滑槽4相配合滑动;Four
第一电机10,第一电机10固定安装于固定盘2的外侧壁,且其输出端穿入纵向滑槽3内部与第一双向丝杆5相固定连接。The
本实用新型提供的一种技术方案,当需要对工件进行夹持固定时,工作人员先通过抓取部件对工件进行抓取,使得工件移动至两个固定盘2之间,其次工作人员经调节机构调节两个固定盘2之间的间距,使得工件的两端与固定盘2相接触,同时通过第一电机10带动第一双向丝杆5与第一锥齿轮7进行转动,并经第一锥齿轮7联动着另外两个第二锥齿轮8进行转动,从而经第二锥齿轮8带动两个单向丝杆6进行转动,与此同时,当第一双向丝杆5和单向丝杆6转动时,会同步带动着四个夹持块9分别沿纵向滑槽3和横向滑槽4的方向向固定盘2的中心进行同时移动靠近,从而使得四个夹持块9与工件进行接触,继而实现对工件进行夹持居中固定的效果,能够对不同直径尺寸大小的轴形工件进行夹持固定的同时也能保证工件位置的居中,避免工件位置偏移,有效提高了工件的加工精度和加工效率。According to a technical solution provided by the utility model, when the workpiece needs to be clamped and fixed, the staff first grabs the workpiece through the grabbing parts, so that the workpiece moves between the two
优选的:调节机构包括对称开设在底座1顶部的两个限位滑槽11和转动连接在两个限位滑槽11内壁相对面之间的第二双向丝杆12,第二双向丝杆12与第一双向丝杆5的结构一致,其中,两个限位滑槽11的中部嵌入有轴承一,第二双向丝杆12固定安装在轴承一的内环,两个限位滑槽11的内壁一侧均嵌入有轴承二,且第二双向丝杆12的两端分别穿入轴承二的内环与其进行固定连接,调节机构还包括螺纹连接在第二双向丝杆12外侧壁上的两个滑块13,两个滑块13与限位滑槽11相配合滑动连接,调节机构还包括固定安装在底座1一侧的第二电机14,需要说明的是,第二电机14可为市面上常见的可编程的步进电机或伺服电机,第二电机14的输出端穿入限位滑槽11的内部与第二双向丝杆12相固定连接。Preferably: the adjustment mechanism includes two
具体的,通过第二电机14带动第二双向丝杆12进行转动,从而带动两个滑块13在两个限位滑槽11内部进行同步移动相互靠近或远离,并带动着两侧的固定盘2相互靠近或远离,进而达到调节两个固定盘2之间间距的作用,便于对不同长度的轴形工件进行夹持固定,有效提高了该装置的使用灵活性和使用范围。Specifically, the
优选的:两个滑块13的顶部均固定安装有活动板15,固定盘2位于活动板15的一侧,活动板15的一侧固定安装有第三电机16,需要说明的是,第三电机16可为市面上常见的能够进行编程操作的步进电机或伺服电机,第三电机16的输出端穿过活动板15与固定盘2相固定连接,其中,活动板15的一侧开设有通孔,通孔的内部固定安装有轴承三,致使第三电机16的输出端穿过轴承三与固定盘2相固定连接。Preferably: the tops of the two
具体的,当滑块13移动时,会带动着活动板15同步进行移动,从而使得固定盘2进行移动,通过第三电机16,能够带动固定盘2进行转动,进而能够使得固定盘2上面固定的工件进行旋转,继而达到均匀熔覆的作用,能够进一步的确保工件熔覆的均匀性和效果,避免对工件熔覆的质量造成影响。Specifically, when the
以上揭露的仅为本实用新型的较佳实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型权利要求所作地等同变化,仍属于本实用新型所涵盖的范围。The above disclosures are only preferred embodiments of the present utility model, and of course cannot limit the scope of rights of the present utility model. Therefore, equivalent changes made according to the claims of the present utility model still belong to the scope covered by the present utility model.
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CN118308994A (en) * | 2024-06-07 | 2024-07-09 | 德高世纪发展有限公司 | Sound barrier mounting device and mounting method thereof |
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2022
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118308994A (en) * | 2024-06-07 | 2024-07-09 | 德高世纪发展有限公司 | Sound barrier mounting device and mounting method thereof |
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