CN218986242U - Drive axle and vehicle - Google Patents
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- CN218986242U CN218986242U CN202223550738.4U CN202223550738U CN218986242U CN 218986242 U CN218986242 U CN 218986242U CN 202223550738 U CN202223550738 U CN 202223550738U CN 218986242 U CN218986242 U CN 218986242U
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Abstract
本实用新型公开了一种驱动桥和车辆,所述驱动桥包括:壳体总成,设有安装腔室;第一电机组件和第二电机组件,均设在安装腔室内且相互连接;第一电机控制器和第二电机控制器,均设在安装腔室内,第一电机控制器与第一电机组件电连接,第二电机控制器与第二电机组件电连接,以控制第一电机组件和第二电机组件分别单独工作或同时工作;在相同转速下,第一电机组件的最大输出扭矩大于第二电机组件的最大输出扭矩。如此,在较低转速和较高扭矩的工况下可使用第一电机组件;在较高转速和较低扭矩的工况下可以使用第二电机组件;在中等转速和中等扭矩的工况下使第一电机组件和第二电机组件一起工作,满足车辆在不同工况的输出需求均可以实现高效率。
The utility model discloses a drive axle and a vehicle. The drive axle comprises: a housing assembly provided with an installation chamber; a first motor assembly and a second motor assembly are both arranged in the installation chamber and connected to each other; A motor controller and a second motor controller are both arranged in the installation chamber, the first motor controller is electrically connected to the first motor assembly, and the second motor controller is electrically connected to the second motor assembly to control the first motor assembly and the second motor assembly work separately or simultaneously; at the same speed, the maximum output torque of the first motor assembly is greater than the maximum output torque of the second motor assembly. In this way, the first motor assembly can be used at lower speeds and higher torques; the second motor assembly can be used at higher speeds and lower torques; and at medium speeds and medium torques Making the first motor assembly and the second motor assembly work together to meet the output requirements of the vehicle under different working conditions can achieve high efficiency.
Description
技术领域technical field
本实用新型涉及汽车技术领域,尤其是涉及一种驱动桥和车辆。The utility model relates to the technical field of automobiles, in particular to a driving axle and a vehicle.
背景技术Background technique
相关技术中,电动商用车的单电机驱动方案无法分别高效地应对多种不同路段、多种不同环境的工况,造成电能传输过程较大的损耗,影响整车动力正常工作,效率偏低;至于电动商用车的多电机驱动方案,则大多不仅存在效率低的问题,还存在结构复杂、集成度低的问题。In related technologies, the single-motor drive scheme of electric commercial vehicles cannot efficiently cope with various working conditions of different road sections and environments, resulting in large losses in the power transmission process, affecting the normal operation of the vehicle's power, and low efficiency; As for the multi-motor drive solutions for electric commercial vehicles, most of them not only have the problem of low efficiency, but also have the problems of complex structure and low integration.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出了一种驱动桥,将两个电机组件和两个电机控制器均集成在壳体总成内,具有较高的集成度,并通过控制第一电机组件和第二电机组件分别单独工作或同时工作,满足车辆在不同工况需求下均可以实现高效率,使车辆在全工况内具有较大范围的高效效率区。The utility model aims at at least solving one of the technical problems existing in the prior art. For this reason, the utility model proposes a driving axle, which integrates two motor components and two motor controllers in the housing assembly, has a high degree of integration, and controls the first motor component and the second The motor components work individually or at the same time to meet the needs of the vehicle under different working conditions to achieve high efficiency, so that the vehicle has a large range of high-efficiency efficiency areas in all working conditions.
本实用新型还提出了一种车辆。The utility model also provides a vehicle.
根据本实用新型第一方面实施例的驱动桥,包括:壳体总成,所述壳体总成内设有安装腔室;第一电机组件和第二电机组件,所述第一电机组件和所述第二电机组件设在所述安装腔室内且相互连接;第一电机控制器和第二电机控制器,所述第一电机控制器和所述第二电机控制器设在所述安装腔室内,所述第一电机控制器与所述第一电机组件电连接,所述第二电机控制器与所述第二电机组件电连接,以控制所述第一电机组件和所述第二电机组件分别单独工作或同时工作;其中,在相同转速下,所述第一电机组件的最大输出扭矩大于所述第二电机组件的最大输出扭矩。The drive axle according to the embodiment of the first aspect of the utility model includes: a housing assembly, the housing assembly is provided with an installation chamber; a first motor assembly and a second motor assembly, the first motor assembly and the second motor assembly The second motor assembly is arranged in the installation chamber and connected to each other; the first motor controller and the second motor controller are arranged in the installation chamber indoors, the first motor controller is electrically connected to the first motor assembly, and the second motor controller is electrically connected to the second motor assembly to control the first motor assembly and the second motor The components work individually or simultaneously; wherein, at the same rotational speed, the maximum output torque of the first motor component is greater than the maximum output torque of the second motor component.
根据本实用新型实施例的驱动桥,将第一电机组件、第二电机组件、第一电机控制器和第二电机控制器均设置在壳体总成的安装腔室内,具有较高的集成度,并通过控制第一电机组件和第二电机组件分别单独工作或同时工作,在较低转速和较高扭矩的工况下可以使用第一电机组件,以使车辆具有较高的输出效率;在较高转速和较低扭矩的工况下可以使用第二电机组件,以使车辆具有较高效率;在中等转速和中等扭矩的工况下可以使第一电机组件和第二电机组件一起工作,以使车辆具有较高效率,满足车辆在不同工况的输出需求均可以实现高效率,使车辆在全工况内具有较大范围的高效效率区,有效提高车辆的动力性能。According to the driving axle of the embodiment of the utility model, the first motor assembly, the second motor assembly, the first motor controller and the second motor controller are all arranged in the installation chamber of the housing assembly, which has a high degree of integration , and by controlling the first motor assembly and the second motor assembly to work independently or simultaneously, the first motor assembly can be used under the condition of lower speed and higher torque, so that the vehicle has higher output efficiency; The second motor assembly can be used under the working conditions of higher speed and lower torque to make the vehicle have higher efficiency; the first motor assembly and the second motor assembly can be made to work together under the working conditions of medium speed and medium torque, In order to make the vehicle have higher efficiency and meet the output requirements of the vehicle in different working conditions, high efficiency can be achieved, so that the vehicle has a large range of high-efficiency efficiency zones in all working conditions, and the dynamic performance of the vehicle is effectively improved.
根据本实用新型的一些实施例,所述第一电机组件和所述第一电机控制器为主控制系统,所述第二电机组件和所述第二电机控制器为副控制系统,所述主控制系统和/或所述副控制系统与外部控制模块通讯连接,所述主控制系统与所述副控制系统之间通讯连接。According to some embodiments of the present utility model, the first motor assembly and the first motor controller are a main control system, the second motor assembly and the second motor controller are a secondary control system, and the main The control system and/or the secondary control system are communicatively connected to an external control module, and the primary control system is communicatively connected to the secondary control system.
根据本实用新型的一些实施例,所述壳体总成包括:电机壳,所述电机壳的内部为所述安装腔室的一部分,所述第一电机组件和所述第二电机组件设置在所述电机壳内。According to some embodiments of the present utility model, the housing assembly includes: a motor housing, the interior of which is a part of the installation chamber, the first motor assembly and the second motor assembly set in the motor casing.
根据本实用新型的一些实施例,所述壳体总成还包括:电控壳,所述电控壳的内部为所述安装腔室的一部分,所述电控壳设在所述电机壳的径向上的一侧且与所述电机壳固定连接,所述第一电机控制器和所述第二电机控制器设置在所述电控壳内。According to some embodiments of the present utility model, the housing assembly further includes: an electric control housing, the interior of the electric control housing is a part of the installation chamber, and the electric control housing is arranged on the motor housing One side in the radial direction of the motor housing is fixedly connected with the motor housing, and the first motor controller and the second motor controller are arranged in the electrical control housing.
根据本实用新型的一些实施例,所述电控壳内部形成有第一冷却流道,所述电机壳内部形成有第二冷却流道,所述第一冷却流道的至少部分和所述第二冷却流道的至少部分设置在所述电控壳和所述电机壳之间的隔开件内。According to some embodiments of the present utility model, a first cooling channel is formed inside the electric control housing, a second cooling channel is formed inside the motor housing, at least a part of the first cooling channel and the At least part of the second cooling channel is disposed in the partition between the electrical control housing and the motor housing.
根据本实用新型的一些实施例,所述第一冷却流道和所述第二冷却流道之间通过冷却管连通。According to some embodiments of the present utility model, the first cooling channel communicates with the second cooling channel through a cooling pipe.
根据本实用新型的一些实施例,所述电控壳和所述电机壳之间设置有减震隔热件。According to some embodiments of the present utility model, a shock-absorbing and heat-insulating member is arranged between the electric control housing and the motor housing.
根据本实用新型的一些实施例,所述壳体总成包括两个半桥壳,两个所述半桥壳分别设置在所述电机壳的轴向上的两侧且与所述电机壳固定连接,两个所述半桥壳的内部均为所述安装腔室的一部分;以及,所述驱动桥还包括:输出轴,所述输出轴依次穿过一个所述半桥壳的内部、所述电机壳的内部、另一个所述半桥壳的内部。According to some embodiments of the present utility model, the housing assembly includes two half-axle housings, and the two half-axle housings are respectively arranged on both sides of the motor housing in the axial direction and connected to the motor housing. The casings are fixedly connected, and the interiors of the two half-axle casings are part of the installation chamber; and, the drive axle further includes: an output shaft, and the output shaft passes through the interior of one of the half-axle casings in sequence , the inside of the motor casing, and the inside of the other half-axle casing.
根据本实用新型的一些实施例,所述输出轴包括:第一转轴和第二转轴,所述第一转轴和所述第二转轴间隔设置,所述第一转轴的部分设置在一个所述半桥壳内,所述第二转轴的部分设置在另一个所述半桥壳内;以及,所述驱动桥还包括:同步器和/或离合器,所述同步器和/或所述离合器设置在一个所述半桥壳内且设置在所述第一转轴和所述第二转轴之间。According to some embodiments of the present invention, the output shaft includes: a first rotating shaft and a second rotating shaft, the first rotating shaft and the second rotating shaft are arranged at intervals, and a part of the first rotating shaft is arranged on one of the half In the axle housing, part of the second rotating shaft is arranged in the other half axle housing; and, the drive axle further includes: a synchronizer and/or a clutch, and the synchronizer and/or the clutch are arranged in One of the half-axle housings is arranged between the first rotating shaft and the second rotating shaft.
根据本实用新型的一些实施例,所述输出轴包括:第一转轴和第二转轴,所述第一转轴和所述第二转轴间隔设置,所述第一转轴的部分设置在一个所述半桥壳内,所述第二转轴的部分设置在另一个所述半桥壳内;以及,所述驱动桥还包括:差速器,所述差速器设置在一个所述半桥壳内,所述差速器的输入端与所述第一电机组件和/或所述第二电机组件的输出端传动连接,所述差速器的两个输出端分别与所述第一转轴和所述第二转轴传动连接。According to some embodiments of the present utility model, the output shaft includes: a first rotating shaft and a second rotating shaft, the first rotating shaft and the second rotating shaft are arranged at intervals, and a part of the first rotating shaft is arranged on one of the half In the axle housing, part of the second rotating shaft is disposed in the other half-axle housing; and, the drive axle further includes: a differential, the differential is disposed in one of the half-axle housings, The input end of the differential is in transmission connection with the output end of the first motor assembly and/or the second motor assembly, and the two output ends of the differential are respectively connected to the first rotating shaft and the The second rotating shaft is transmission-connected.
根据本实用新型的一些实施例,还包括:第一接线端子和第二接线端子,所述第一接线端子和所述第二接线端子中的一个设置在所述第一电机控制器上,所述第一接线端子和所述第二接线端子中的另一个设置在所述第一电机组件上,所述第一接线端子和所述第二接线端子之间固定连接且电连接。According to some embodiments of the present utility model, it further includes: a first connection terminal and a second connection terminal, one of the first connection terminal and the second connection terminal is arranged on the first motor controller, the The other of the first connection terminal and the second connection terminal is arranged on the first motor assembly, and the first connection terminal and the second connection terminal are fixedly connected and electrically connected.
根据本实用新型的一些实施例,所述第二接线端子与所述第一接线端子连接的一端为圆弧结构。According to some embodiments of the present utility model, one end of the second connection terminal connected to the first connection terminal has a circular arc structure.
根据本实用新型的一些实施例,还包括:两个车轮,两个所述车轮分别设置在所述壳体总成的两端且分别与所述第一电机组件和所述第二电机组件传动连接。According to some embodiments of the present utility model, it further includes: two wheels, the two wheels are respectively arranged at both ends of the housing assembly and are respectively driven by the first motor assembly and the second motor assembly connect.
根据本实用新型的一些实施例,还包括:输出轴;所述第一电机组件包括:第一定子和第一转子,所述第一定子套设在所述第一转子的外周,所述输出轴的一端和其中一个所述车轮传动连接;以及,所述第二电机组件包括:第二定子和第二转子,所述第二定子套设在所述第二转子的外周,所述输出轴的另一端和另一个所述车轮传动连接。According to some embodiments of the present utility model, it also includes: an output shaft; the first motor assembly includes: a first stator and a first rotor, and the first stator is sleeved on the outer periphery of the first rotor, so One end of the output shaft is in drive connection with one of the wheels; and, the second motor assembly includes: a second stator and a second rotor, the second stator is sheathed on the outer periphery of the second rotor, the The other end of the output shaft is in drive connection with another said wheel.
根据本实用新型的一些实施例,所述第一电机组件和所述第二电机组件同轴连接。According to some embodiments of the present utility model, the first motor assembly and the second motor assembly are coaxially connected.
根据本实用新型第二方面实施例的车辆,包括:所述的驱动桥。The vehicle according to the embodiment of the second aspect of the utility model includes: the drive axle.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present utility model will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本实用新型实施例的驱动桥的结构示意图;Fig. 1 is a schematic structural view of a driving axle according to an embodiment of the present invention;
图2是根据本实用新型实施例的驱动桥的剖面示意图;Fig. 2 is a schematic cross-sectional view of a drive axle according to an embodiment of the present invention;
图3是根据本实用新型实施例的主控制系统和副控制系统的通讯连接图;Fig. 3 is a communication connection diagram of a main control system and a sub-control system according to an embodiment of the present invention;
图4是根据本实用新型实施例的驱动桥的局部结构示意图;Fig. 4 is a partial structural schematic diagram of a drive axle according to an embodiment of the present invention;
图5是根据本实用新型实施例的驱动桥的第一冷却流道和第二冷却流道的示意图;5 is a schematic diagram of the first cooling channel and the second cooling channel of the drive axle according to the embodiment of the present invention;
图6是根据本实用新型实施例的驱动桥的第一接线端子和第二接线端子的示意图;Fig. 6 is a schematic diagram of the first connection terminal and the second connection terminal of the drive axle according to the embodiment of the present invention;
图7是图6的A向视图;Fig. 7 is the A direction view of Fig. 6;
图8是根据本实用新型实施例的高转速的第一电机组件的输出特性示意图;Fig. 8 is a schematic diagram of the output characteristics of the high-speed first motor assembly according to an embodiment of the present invention;
图9是根据本实用新型实施例的高扭矩的第二电机组件的输出特性示意图Fig. 9 is a schematic diagram of the output characteristics of the high-torque second motor assembly according to an embodiment of the present invention
图10是根据本实用新型实施例的高转速的第一电机组件和高扭矩的第二电机组件同时输出特性示意图;Fig. 10 is a schematic diagram of simultaneous output characteristics of the high-speed first motor assembly and the high-torque second motor assembly according to an embodiment of the present invention;
图11是图8-图10的综合输出特性的比较示意图。FIG. 11 is a schematic diagram showing the comparison of the integrated output characteristics of FIGS. 8-10 .
附图标记:Reference signs:
100、驱动桥;100. Drive axle;
1、壳体总成;11、安装腔室;12、半桥壳;1. Housing assembly; 11. Installation chamber; 12. Half axle housing;
2、第一电机组件;21、第一定子;22、第一转子;2. The first motor assembly; 21. The first stator; 22. The first rotor;
3、第二电机组件;31、第二定子;32、第二转子;3. The second motor assembly; 31. The second stator; 32. The second rotor;
4、第一电机控制器;5、第二电机控制器;4. The first motor controller; 5. The second motor controller;
6、电机壳;61、第二冷却流道;62、第二进口;63、第二出口;64、第一端盖;65、第二端盖;66、隔开件;6. Motor housing; 61. Second cooling channel; 62. Second inlet; 63. Second outlet; 64. First end cover; 65. Second end cover; 66. Partition;
7、电控壳;71、第一冷却流道;72、第一进口;73、第一出口;74、冷却水管;75、减震隔热件;76、高压线接口;7. Electric control housing; 71. First cooling channel; 72. First inlet; 73. First outlet; 74. Cooling water pipe;
81、第一接线端子;82、第二接线端子;821、圆弧结构;83、接线座;84、车轮;85、同步器;87、差速器;88、离合器;89、驻车齿轮;81. First terminal; 82. Second terminal; 821. Arc structure; 83. Terminal block; 84. Wheel; 85. Synchronizer; 87. Differential; 88. Clutch; 89. Parking gear;
9、输出轴;91、第一转轴;92、第二转轴;9. Output shaft; 91. First rotating shaft; 92. Second rotating shaft;
200、外部控制模块。200. An external control module.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,参考附图描述的实施例是示例性的,下面详细描述本实用新型的实施例。Embodiments of the utility model are described in detail below, and the embodiments described with reference to the accompanying drawings are exemplary, and embodiments of the utility model are described in detail below.
下面参考图1-图11描述根据本实用新型实施例的驱动桥100,以及本实用新型还提出了一种车辆。The drive axle 100 according to the embodiment of the present invention will be described below with reference to FIGS. 1-11 , and the present invention also proposes a vehicle.
如图1-图3所示,驱动桥100包括:壳体总成1、第一电机组件2和第二电机组件3、第一电机控制器4和第二电机控制器5。As shown in FIGS. 1-3 , the drive axle 100 includes: a housing assembly 1 , a
壳体总成1内设有安装腔室11,第一电机组件2和第二电机组件3设在安装腔室11内,并且第一电机组件2和第二电机组件3相互连接。The housing assembly 1 is provided with an
第一电机控制器4和第二电机控制器5设在安装腔室11内,并且第一电机控制器4与第一电机组件2电连接,第二电机控制器5与第二电机组件3电连接,以控制第一电机组件2和第二电机组件3分别单独工作或同时工作。如此,第一电机控制器4用于控制第一电机组件2,第二电机控制器5用于控制第二电机组件3,通过第一电机控制器4和第二电机控制器5的指令,可以使第一电机组件2单独工作,或者使第二电机组件3单独工作,又或者使第一电机组件2和第二电机组件3一同工作。The
其中,在相同转速下,第一电机组件2的最大输出扭矩大于第二电机组件3的最大输出扭矩。也就是说,第一电机组件2和第二电机组件3具有不同的性能,在相同转速下,第一电机组件2的扭矩输出能力高于第二电机组件3,这样,第一电机组件2在较低转速和较高扭矩的工况下具有较高效率,第二电机组件3在较高转速和较低扭矩的工况下具有较高效率,第一电机组件2和第二电机组件3一起工作时,在中等转速和中等扭矩的工况下具有较高效率,因此,第一电机组件2和第二电机组件3的配合使用,可以使车辆在不同工况需求下满足最低功率损耗,即,基于最低功率损耗进行转矩分配,从而使得车辆在全工况内具有较大范围的高效效率区,减少溜坡、撞车等安全隐患,提高车辆的动力性能。Wherein, at the same rotational speed, the maximum output torque of the
由此,通过控制第一电机组件2和第二电机组件3分别单独工作或同时工作,在车辆在较低转速和较高扭矩的工况下时可以使用第一电机组件2,以使车辆具有较高的输出效率;在较高转速和较低扭矩的工况下可以使用第二电机组件3,以使车辆具有较高效率;在中等转速和中等扭矩的工况下可以一同使第一电机组件2和第二电机组件3一起工作,以使车辆具有较高效率,满足车辆在不同工况需求下均可以实现高效率,使车辆在全工况内具有较大范围的高效效率区,有效提高车辆的动力性能。Thus, by controlling the
如图3所示,第一电机组件2和第一电机控制器4为主控制系统,第二电机组件3和第二电机控制器5为副控制系统,主控制系统和/或副控制系统与外部控制模块200通讯连接,主控制系统与副控制系统之间通讯连接。将主控制系统和副控制系统作为集成的独立系统,对外部控制模块200要求较低,系统替换性强,控制简单。As shown in Figure 3, the
在本实施方式中,第一电机控制器4和第二电机控制器5之间通过CAN线连接,第一电机控制器4和外部控制模块200之间通过CAN线连接,第二电机控制器5和外部控制模块200之间通过CAN线连接。In this embodiment, the
第一电机控制器4可以通过CAN通信接收外部控制模块200的需求转矩等指令,然后按照转矩分配策略包括最优转矩分配组合和最优控制模式等,对主控制系统中的第一电机组件2进行转矩分配和控制,并可以通过CAN通信向另一个副控制系统中的第二电机组件3分配转矩。The
例如,在第一电机控制器4接收到外部控制模块200的控制指令,控制第一电机组件2按照所分配的扭矩和转速进行驱动,且需要第二电机组件3辅助驱动时,则第一电机控制器4通过CAN通信向另一个副控制系统中的第二电机组件3分配转矩,以使第二电机组件3一同工作。For example, when the
上述双控制系统,一方面,第一电机控制器4可以按照最优转矩分配组合和最优控制模式将分配好的转矩和控制模式通过CAN传递给副控制系统中的第二电机控制器5,另一方面,也可以按照外部控制模块200的前后桥扭矩限制进行重新分配,比如打滑情况下的前后桥扭矩限制等,对车辆的动力输出特性起到关键作用。In the above dual control system, on the one hand, the
因此,主控制系统和副控制系统的配合控制,可提供给每个控制系统在效率最优情况下的转矩和控制模式;针对降低功率等工况有效地优化了转矩分配策略,既能够保证双电机系统的经济性又能够保证动力性;扭矩分布均匀,减少驾驶人员的顿挫感,提升车辆整体性能。第一电机组件2和第二电机组件3交替使用,商用车适应性强,能有效行驶在不同环境路段,能量损耗降低,提高效率。第一电机组件2和第二电机组件3同时使用,商用车性能能达到最大,车速、扭矩都能保持一个高效值。单电机组件在不同工况会造成转矩与转速形成反比的形式。当使用本发明后,可以更平滑、有效地维持转矩与转速在一个更高的效率值,同时铁损、铜损维持在一个均匀磨损状态,从而提升车辆性能,延长车辆电机寿命。当使用本发明后,转速与转矩同时提高,电机功率曲线随之提升,最佳效率范围也随之扩大,从而提高整个车辆性能,参照图8-11所示。Therefore, the cooperative control of the main control system and the auxiliary control system can provide the torque and control mode of each control system under the condition of optimal efficiency; effectively optimize the torque distribution strategy for working conditions such as power reduction, which can not only Ensuring the economy of the dual-motor system can also ensure the power; the torque is evenly distributed, reducing the driver's frustration and improving the overall performance of the vehicle. The
如图2和图4所示,壳体总成1包括:电机壳6,电机壳6的内部为安装腔室11的一部分,第一电机组件2和第二电机组件3设在电机壳6内。如此,电机壳6内集成有第一电机组件2和第二电机组件3,第一电机组件2和第二电机组件3可靠地在电机壳6转动,以防止与其它部件发生干涉。As shown in Figure 2 and Figure 4, the housing assembly 1 includes: a
并且,壳体总成1还包括:电控壳7,电控壳7的内部为安装腔室11的一部分,电控壳7设置在电机壳6的径向上的一侧,并且与电机壳6固定连接,第一电机控制器4和第二电机控制器5设在电控壳7内。如此,电机壳6和电控壳7均属于安装腔室11的一部分,且电控壳7固定设置在电机壳6径向上的一侧,电控壳7内集成有第一电机控制器4和第二电机控制器5,结构紧凑,且占用空间小,便于第一电机控制器4和第二电机控制器5分别与电机壳6内的第一电机组件2和第二电机组件3进行电连接。Moreover, the housing assembly 1 also includes: an
在一些实施例中,结合图5所示,电控壳7内部形成有第一冷却流道71,电机壳6内部形成有第二冷却流道61,第一冷却流道71的至少部分和第二冷却流道61的至少部分设置在电控壳7和电机壳6之间的隔开件66内。如此,通过冷却液流经第一冷却流道71,可以带走电控壳7内部的热量,同理,冷却液流经第二冷却流道61,可以带走电机壳6内部的热量。并且,第一冷却流道71的至少部分和第二冷却流道61的至少部分设在电控壳7和电机壳6之间的隔开件66内,例如,隔开件66为隔板,可以提高电机壳6和电控壳7之间的结构集成度。In some embodiments, as shown in FIG. 5 , a
并且,第一冷却流道71和第二冷却流道61之间通过冷却管74连通。具体地,第一冷却流道71的两端分别为第一进口72和第一出口73,第二冷却流道61两端分别为第二进口62和第二出口63,第一出口73和第二进口62之间连通冷却管74。如此,冷却液从第一进口72进入电控壳7的第一冷却流道71内,可以带走第一电机控制器4和第二电机控制器5产生的热量,经由第一出口73通过冷却水管74和第二进口62之间的连通,进入电机壳6的第二冷却流道61内对电机壳6冷却,起到了很好的散热效果。Moreover, the
在一些实施例中,电控壳7和电机壳6之间设置有减震隔热件75。如此,减震隔热件75可以更好地保护第一电机控制器4和第二电机控制器5,降低第一电机控制器4和第二电机控制器5的温度,减小第一电机组件2和第二电机组件3震动造成的影响,并大幅度减少噪音。In some embodiments, a shock-absorbing and heat-insulating member 75 is disposed between the
在一些实施例中,如图6和图7所示,驱动桥100还包括:第一接线端子81和第二接线端子82,第一接线端子81和第二接线端子82中的一个设置在第一电机控制器4(或第二电机控制器5)上,第一接线端子81和第二接线端子82中的另一个设置在第一电机组件2(或第二电机组件3)上,第一接线端子81和第二接线端子82之间固定连接,并且电连接。如此,通过第一接线端子81和第二接线端子82之间固定连接,可以实现第一电机控制器4和第一电机组件2之间的电连接,以及第二电机控制器5和第二电机组件3之间的电连接,取消了冗长繁琐的线束连接,提高生产安装效率。In some embodiments, as shown in FIG. 6 and FIG. 7 , the drive axle 100 further includes: a
其中,第二接线端子82与第一接线端子81连接的一端为圆弧结构821。以第一电机控制器4与第一电机组件2为例,第一接线端子81固定在第一电机控制器4上,第二接线端子82的一端固定在第一电机组件2上,第二接线端子82的另一端为圆弧结构821,这样,第二接线端子82的另一端固定连接在第一接线端子81后,该圆弧结构821相对第一接线端子81拱起,避免与第一接线端子81相贴合连接,一方面,取消使用线束,减少线束的不稳定性以及减少空间;另一方面,可以防止由于震动导致接触不良和弯折现象。Wherein, one end of the
此外,驱动桥100还包括:两个车轮84,两个车轮84分别设置在壳体总成1的两端,并且分别与第一电机组件2和第二电机组件3传动连接。如此,壳体总成1两端的车轮84分别与第一电机组件2和第二电机组件3传动连接,以在第一电机组件2和第二电机组件3的驱动下车轮84进行转动。In addition, the drive axle 100 further includes: two
结合图2所示,驱动桥100还包括:输出轴9,以及,第一电机组件2包括:第一定子21和第一转子22,第一转子22与输出轴9传动连接,第一定子21套设在第一转子22的外周,输出轴9的一端和其中一个车轮84传动连接;以及,第二电机组件3包括:第二定子31和第二转子32,第二转子32与输出轴9传动连接,第二定子31套设在第二转子32的外周,输出轴9的另一端和另一个车轮84传动连接。如此,当第一定子21接收到第一电机控制器4的指令时,可以使第一转子22带动输出轴9进行转动,进而可以使输出轴9带动其两端的车轮84进行转动;同理,第二转子32可以带动输出轴9转动,进而可以使输出轴9带动其两端的车轮84进行转动。又或者,第一转子22和第二转子32一同带动输出轴转动,从而使输出轴9两端的车轮84进行转动。As shown in FIG. 2 , the transaxle 100 also includes: an output shaft 9, and the
具体地,第一电机组件2和第二电机组件3同轴连接,以确保第一电机组件2和第二电机组件3可以同步工作。Specifically, the
此外,壳体总成1包括两个半桥壳12,两个半桥壳12分别设置在电机壳6的轴向上的两侧,并且与电机壳6固定连接,两个半桥壳12的内部均为安装腔室11的一部分;以及,驱动桥100还包括:输出轴9,输出轴9依次穿过一个半桥壳12的内部、电机壳6的内部、另一个半桥壳12的内部。如此,两个半桥壳12分别设置在电机壳6的轴向上的两侧,并通过第一端盖64和第二端盖65与电机壳6固定连接。其中,两个半桥壳12的内部均为安装腔室11的一部分,以使输出轴9依次穿过一个半桥壳12的内部、电机壳6的内部、另一个半桥壳12的内部,从而可以使输出轴9与电机壳6内的第一电机组件2和第二电机组件3传动连接,以在第一电机组件2和/或第二电机组件3的驱动下,使得输出轴9带动车轮84进行转动。In addition, the casing assembly 1 includes two half-
在一些实施例中,输出轴9包括:第一转轴91和第二转轴92,第一转轴91和第二转轴92间隔设置,第一转轴91的部分设置在一个半桥壳12内,第二转轴92的部分设置在另一个半桥壳12内;以及,驱动桥100还包括:同步器85和/或离合器88,同步器85和/或离合器88设置在一个半桥壳12内,并且设置在第一转轴91和第二转轴92之间。如此,第一转轴91和第二转轴92间隔设置在电机壳6的轴向上的两侧,并将同步器85和/或离合器88设置在其中一个半桥壳12内,并使同步器85和/或离合器88设置在第一转轴91和第二转轴92之间,可以提高输出轴9传递动力的响应速度。In some embodiments, the output shaft 9 includes: a first
在一些实施例中,输出轴9包括:第一转轴91和第二转轴92,第一转轴91和第二转轴92间隔设置,第一转轴91的部分设置在一个半桥壳12内,第二转轴92的部分设置在另一个半桥壳12内;以及,驱动桥100还包括:差速器87,差速器87设置在一个半桥壳12内,差速器87的输入端与第一电机组件2和/或第二电机组件3的输出端传动连接,差速器87的两个输出端分别与第一转轴91和第二转轴92传动连接。如此,差速器87设置在一个半桥壳12内,以与上述的同步器85和/或离合器88设置在同一个半桥壳12内,并且,差速器87的输入端与第一电机组件2和/或第二电机组件3的输出端传动连接,差速器87的两个输出端分别与第一转轴91和第二转轴92传动连接,这样,可以将第一电机组件2和/或第二电机组件3传来的动力传给第一转轴91和第二转轴92,并在必要时允许第一转轴91和第二转轴92以不同转速旋转,以满足两侧车轮84差速的需要。在本实用新型的实施方式中,差速器87、同步器85和离合器88均设置在第二电机组件3一侧的半桥壳12内。In some embodiments, the output shaft 9 includes: a first
根据第二方面实施例的车辆,包括:驱动桥100。The vehicle according to the embodiment of the second aspect includes: a drive axle 100 .
因此,通过主控制系统和副控制系统的配合控制,可提供给每个控制系统在效率最优情况下的转矩和控制模式;针对降低功率等工况有效地优化了转矩分配策略,既能够保证双电机系统的经济性又能够保证动力性;扭矩分布均匀,减少驾驶人员的顿挫感,提升车辆整体性能。第一电机组件2和第二电机组件3交替使用,商用车适应性强,能有效行驶在不同环境路段,能量损耗降低,提高效率。第一电机组件2和第二电机组件3同时使用,车辆性能能达到最大,车速、扭矩都能保持一个高效值。单电机组件在不同工况会造成转矩与转速形成反比的形式。当使用本发明后,可以更平滑、有效地维持转矩与转速在一个更高的效率值,同时铁损、铜损维持在一个均匀磨损状态,从而提升车辆性能,延长车辆电机寿命。当使用本发明后,转速与转矩同时提高,电机功率曲线随之提升,最佳效率范围也随之扩大,从而提高整个车辆性能,参照图8-11所示。Therefore, through the cooperative control of the main control system and the auxiliary control system, the torque and control mode of each control system under the condition of optimal efficiency can be provided; the torque distribution strategy is effectively optimized for power reduction and other working conditions, both It can ensure the economy of the dual-motor system and ensure the power; the torque distribution is even, which reduces the frustration of the driver and improves the overall performance of the vehicle. The
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial ", "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying No device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation Specific features, structures, materials or characteristics described in an embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications, the scope of the present invention is defined by the claims and their equivalents.
Claims (16)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223550738.4U CN218986242U (en) | 2022-12-26 | 2022-12-26 | Drive axle and vehicle |
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| CN202223550738.4U CN218986242U (en) | 2022-12-26 | 2022-12-26 | Drive axle and vehicle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102024103225A1 (en) * | 2024-02-06 | 2025-08-07 | Aberg Axles Gmbh | Truck axle module |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102024103225A1 (en) * | 2024-02-06 | 2025-08-07 | Aberg Axles Gmbh | Truck axle module |
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