CN218982398U - Sorting device for used cylindrical batteries - Google Patents
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- CN218982398U CN218982398U CN202222631728.7U CN202222631728U CN218982398U CN 218982398 U CN218982398 U CN 218982398U CN 202222631728 U CN202222631728 U CN 202222631728U CN 218982398 U CN218982398 U CN 218982398U
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- 239000002699 waste material Substances 0.000 claims abstract description 14
- 239000010926 waste battery Substances 0.000 claims abstract description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 8
- 238000001514 detection method Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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Abstract
本实用新型公开了一种用于废旧圆柱电池的分选装置,包括机架;第一链轮和第二链轮,其通过转轴可转动的设置在机架上的支撑板上,所述第一链轮和第二链轮上环绕设置有驱动链,所述驱动链上设置有用于承载圆柱电机的电池夹块;第一导轨,其沿机架横向方向固定设置在支撑板的背面,所述第一导轨上滑动设置有一对具有同步靠近或远离的第一滑块,每侧的所述第一滑块与下部的驱动块连接。本实用新型通过在设置驱动链两侧设置能够同步靠近的电流针,当电池夹块上的废旧电池处于电流针位置时,下部的气缸驱动两侧的滑块靠近,使得两侧电流针与电池的两端电极接触,进而对电池夹块上的废旧电池进行检测。
The utility model discloses a sorting device for waste cylindrical batteries, which comprises a frame; a first sprocket and a second sprocket, which are rotatably arranged on a support plate on the frame through a rotating shaft; The first sprocket and the second sprocket are surrounded by a drive chain, and the drive chain is provided with a battery clamp block for carrying a cylindrical motor; the first guide rail is fixed on the back of the support plate along the transverse direction of the frame, and the A pair of first sliders that approach or move away synchronously are slidably arranged on the first guide rail, and the first sliders on each side are connected with the driving block at the lower part. The utility model arranges current needles that can be approached synchronously on both sides of the drive chain. When the waste battery on the battery clamp is at the position of the current needle, the lower cylinder drives the sliders on both sides to approach, so that the current needles on both sides are in contact with the battery. The two ends of the electrode are in contact with each other, and then the waste battery on the battery clamp is detected.
Description
技术领域technical field
本实用新型涉及废旧电池拆解设备技术领域,具体为一种用于废旧圆柱电池的分选装置。The utility model relates to the technical field of waste battery dismantling equipment, in particular to a sorting device for waste cylindrical batteries.
背景技术Background technique
中国专利公开号:CN210451220U,公开了一种圆柱电池自动拆解生产线及其自动切割设备。该圆柱电池自动切割设备包括安装板和安装于安装板上的传送机构、切割机构和旋转驱动机构,安装板上设置有用于供待切割电池进行切割操作的电池切割位,传送机构用于将待切割电池传送至电池切割位,切割机构用于对位于电池切割位的待切割电池进行切割,旋转驱动机构用于驱动位于电池切割位的待切割电池绕自身轴线旋转,使切割件于其圆周壁上进行环绕切割,从而实现对圆柱电池的自动环绕切割。但是上述装置在实际使用过程中依然存在以下弊端:由于废旧电池中往往存有余电,在未对其进行充分放电之后进行切割拆解,极其容易出现爆炸,具有严重的安全隐患。Chinese Patent Publication No.: CN210451220U discloses a cylindrical battery automatic dismantling production line and its automatic cutting equipment. The cylindrical battery automatic cutting equipment includes a mounting plate and a transmission mechanism installed on the mounting plate, a cutting mechanism and a rotating drive mechanism. The mounting plate is provided with a battery cutting position for cutting the battery to be cut. The cut battery is sent to the battery cutting position, the cutting mechanism is used to cut the battery to be cut at the battery cutting position, and the rotating drive mechanism is used to drive the battery to be cut at the battery cutting position to rotate around its own axis, so that the cutting part is placed on its peripheral wall Surround cutting on the surface, so as to realize the automatic surround cutting of cylindrical batteries. However, the above-mentioned device still has the following disadvantages in the actual use process: because there is often residual electricity in the used battery, if it is not fully discharged and then cut and disassembled, it is extremely prone to explosion, which has serious potential safety hazards.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于废旧圆柱电池的分选装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a sorting device for waste cylindrical batteries to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种用于废旧圆柱电池的分选装置,包括A sorting device for waste cylindrical batteries, comprising
机架;frame;
第一链轮和第二链轮,其通过转轴可转动的设置在机架上的支撑板上,所述第一链轮和第二链轮上环绕设置有驱动链,所述驱动链上设置有用于承载圆柱电机的电池夹块;The first sprocket and the second sprocket are rotatably arranged on the support plate on the frame through the rotating shaft, and a drive chain is arranged around the first sprocket and the second sprocket, and the drive chain is provided with There are battery clamps for carrying cylindrical motors;
第一导轨,其沿机架横向方向固定设置在支撑板的背面,所述第一导轨上滑动设置有一对具有同步靠近或远离的第一滑块,每侧的所述第一滑块与下部的驱动块连接;The first guide rail is fixedly arranged on the back side of the support plate along the transverse direction of the frame, and a pair of first sliders with synchronous approach or distance are slidably arranged on the first guide rail, and the first sliders on each side are connected with the lower part The drive block connection;
第二导轨,其沿机架横向方向固定设置在支撑板的正面,且关于驱动链对称,每侧的所述第二导轨上滑动设置有第二滑块,所述第二滑块通过连接板与下部的驱动块连接,以使第二滑块与第一滑块保持同步运动,所述第二滑块上设置有连接架,所述连接架背面通过套有第一弹簧的连杆与支撑板上的固定板连接,所述连接架正面通过套有第二弹簧的连杆连接安装架,所述安装架上设置有多组与电池电极接触的电流针;以及The second guide rail is fixedly arranged on the front of the support plate along the transverse direction of the frame, and is symmetrical about the drive chain. The second guide rail on each side is slidably provided with a second slider, and the second slider passes through the connecting plate It is connected with the drive block at the lower part so that the second slider and the first slider keep moving synchronously. The second slider is provided with a connecting frame, and the back of the connecting frame is supported by a connecting rod covered with a first spring. The fixed plate on the board is connected, and the front of the connecting frame is connected to the mounting frame through a connecting rod covered with a second spring, and the mounting frame is provided with multiple sets of current needles in contact with the battery electrodes; and
多组第二气缸,其并列设置在支架上,且与电池夹块相对应,用于驱动未放电的电池脱离电池夹块,并进入到收集盒中,所述收集盒另一端设置有落料仓。A plurality of sets of second air cylinders are arranged side by side on the bracket and correspond to the battery clamps, and are used to drive undischarged batteries to leave the battery clamps and enter into the collection box. The other end of the collection box is provided with a blanking warehouse.
优选的,所述机架上设置有集成减速器的驱动电机,所述减速器通过链轮和链条与所述转轴连接,以驱动第一链轮或第二链轮。Preferably, the frame is provided with a drive motor integrated with a reducer, and the reducer is connected to the rotating shaft through a sprocket and a chain to drive the first sprocket or the second sprocket.
优选的,所述机架上设置有第一气缸,所述第一气缸伸缩端设置有第一驱动轮,所述第一驱动轮与驱动块一端的倾斜部接触,以驱动两侧的驱动块同步远离。Preferably, the frame is provided with a first cylinder, and the telescopic end of the first cylinder is provided with a first driving wheel, and the first driving wheel is in contact with the inclined part at one end of the driving block to drive the driving blocks on both sides Sync away.
优选的,还包括集料盒,所述集料盒下端与机架上的进料盒,所述进料盒通过进料导槽与驱动链连接,以使进料盒中的废旧电池落入到驱动链上的电池夹块中,所述驱动链远离进料导槽一端上设置有出料导槽。Preferably, it also includes a collection box, the lower end of the collection box is connected with the feed box on the frame, and the feed box is connected with the drive chain through the feed guide groove, so that the used batteries in the feed box fall into the To the battery clamp block on the drive chain, the end of the drive chain away from the feed guide groove is provided with a discharge guide groove.
优选的,所述进料盒中心位置设置有具有转动作用的第二驱动轮,所述进料盒下端设置有具有转动作用的第一进料轮和第二进料轮,且第一进料轮和第二进料轮上环绕设置有进料带,所述进料带一端与进料导槽的进料端相对应,所述进料盒内部设置有导板,以使进料盒两侧的电池能够落入到进料带上。Preferably, the center position of the feed box is provided with a second driving wheel with a rotation function, and the lower end of the feed box is provided with a first feed wheel and a second feed wheel with a rotation function, and the first feed A feeding belt is arranged around the wheel and the second feeding wheel, one end of the feeding belt corresponds to the feeding end of the feeding guide groove, and a guide plate is arranged inside the feeding box so that both sides of the feeding box of cells are able to drop onto the infeed belt.
优选的,所述进料导槽上部设置有用于对废旧电池进行计数的传感器。Preferably, a sensor for counting waste batteries is arranged on the upper part of the feeding channel.
优选的,所述机架上设置有集料仓,且集料仓与落料仓的出口相对应,所述集料仓中设置有由收集电机驱动的输送带,以对落入到集料仓中的电池进行收集,所述集料仓中设置有调节其宽度的调节板。Preferably, the frame is provided with a collection bin, and the collection bin corresponds to the outlet of the falling bin, and the collection bin is provided with a conveyor belt driven by a collection motor to prevent the falling into the collection bin. The battery in the bin is collected, and the regulating plate for adjusting its width is arranged in the collecting bin.
优选的,所述驱动链与电流针、第二气缸相对应的位置上设置有压板,所述压板通过套有第三弹簧的导杆连接连接板,所述连接板通过两侧的连杆与机架上的支撑板连接。Preferably, the position corresponding to the drive chain and the current needle and the second cylinder is provided with a pressure plate, and the pressure plate is connected to the connecting plate through a guide rod covered with a third spring, and the connecting plate is connected to the connecting rod through the connecting rods on both sides. Support plate connection on the rack.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过在设置驱动链两侧设置能够同步靠近的电流针,当电池夹块上的废旧电池处于电流针位置时,下部的气缸驱动两侧的滑块靠近,使得两侧电流针与电池的两端电极接触,进而对电池夹块上的废旧电池进行检测,当检测到具有余电的电池时,第二气缸驱动电池脱离电池夹块,并通过收集盒、收集仓实现对具有余电的电池进行分拣和收集,使得电池在被拆解过程中均处于充分放电状态,避免出现爆炸,保证了电池拆解的安全性。The utility model arranges current needles that can be approached synchronously on both sides of the drive chain. When the waste battery on the battery clamp is at the position of the current needle, the lower cylinder drives the sliders on both sides to approach, so that the current needles on both sides are in contact with the battery. The two ends of the battery are in contact with each other, and then the waste battery on the battery clamp is detected. When a battery with residual power is detected, the second cylinder drives the battery to separate from the battery clamp, and realizes the waste battery with residual power through the collection box and the collection bin. The batteries are sorted and collected, so that the batteries are fully discharged during the dismantling process, avoiding explosions, and ensuring the safety of battery dismantling.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的第一链轮、第二链轮等结构示意图;Fig. 2 is the structure diagram such as the first sprocket wheel of the present utility model, the second sprocket wheel;
图3为本实用新型的驱动电机结构示意图;Fig. 3 is the structure schematic diagram of drive motor of the present utility model;
图4为本实用新型的电池电量检测装置结构示意图;Fig. 4 is a schematic structural diagram of a battery power detection device of the present invention;
图5为本实用新型的电池电量检测装置正视图;Fig. 5 is a front view of the battery power detection device of the present invention;
图6为图5中A区放大结构示意图;Fig. 6 is a schematic diagram of the enlarged structure of area A in Fig. 5;
图7为本实用新型的第二气缸和支架结构示意图;Fig. 7 is a schematic diagram of the structure of the second cylinder and the support of the utility model;
图8为本实用新型的压板结构示意图;Fig. 8 is a structural schematic diagram of the pressing plate of the present utility model;
图9为本实用新型的收集盒、落料仓、集料仓、输送带结构示意图;Fig. 9 is a structural schematic diagram of the collection box, the blanking bin, the collecting bin, and the conveyor belt of the utility model;
图10为本实用新型的进料盒内部结构示意图;Fig. 10 is a schematic diagram of the internal structure of the feed box of the present invention;
图中:1机架、2第一链轮、3第二链轮、4驱动电机、5驱动链、6电池夹块、7第一导轨、8第一滑块、9驱动块、10倾斜部、11第一驱动轮、12第一气缸、13第二导轨、14第二滑块、15连接架、16固定板、17第一弹簧、18安装架、19第二弹簧、20电流针、21第二气缸、22支架、23收集盒、24落料仓、25集料仓、26输送带、27收集电机、28调节板、29集料盒、30进料盒、31进料导槽、32传感器、33出料导槽、34第二驱动轮、35导板、36第一进料轮、37第二进料轮、38进料带、39压板、40导杆、41连接板、42第三弹簧、43连杆。In the figure: 1 rack, 2 first sprocket, 3 second sprocket, 4 driving motor, 5 driving chain, 6 battery clamping block, 7 first guide rail, 8 first slider, 9 driving block, 10 inclined part , 11 first driving wheel, 12 first cylinder, 13 second guide rail, 14 second slider, 15 connecting frame, 16 fixing plate, 17 first spring, 18 mounting frame, 19 second spring, 20 current needle, 21 Second cylinder, 22 support, 23 collection box, 24 blanking bin, 25 collection bin, 26 conveyor belt, 27 collection motor, 28 adjustment plate, 29 collection box, 30 feed box, 31 feed guide groove, 32 Sensor, 33 discharge guide groove, 34 second drive wheel, 35 guide plate, 36 first feed wheel, 37 second feed wheel, 38 feed belt, 39 pressure plate, 40 guide rod, 41 connecting plate, 42 third Spring, 43 connecting rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-10,本实用新型提供一种技术方案:Please refer to Figure 1-10, the utility model provides a technical solution:
一种用于废旧圆柱电池的分选装置,用于在对废旧圆柱切割前,将未进行充分放电的电池分选出来,包括A sorting device for waste cylindrical batteries, used for sorting batteries that have not been fully discharged before cutting waste cylinders, including
机架1;Rack 1;
第一链轮2和第二链轮3,其通过转轴可转动的设置在机架1上的支撑板上,第一链轮2和第二链轮3上环绕设置有驱动链5,驱动链5上设置有用于承载圆柱电机的电池夹块6;机架1上设置有集成减速器的驱动电机4,减速器通过链轮和链条与转轴连接,以驱动第一链轮2或第二链轮3;驱动电机4在链轮和链条的作用下,驱动第二链轮3一侧的转轴转动,进而联动第二链轮3转动,最终驱动驱动链5往复运动,使得驱动链5上的电池夹块6能够承载圆柱电池经过检测和剔除装置,实现对未进行充分放电电池的分选;The
第一导轨7,其沿机架1横向方向固定设置在支撑板的背面,第一导轨7上滑动设置有一对具有同步靠近或远离的第一滑块8,每侧的第一滑块8与下部的驱动块9连接,实现两者能够保持同步运动;The
第二导轨13,其沿机架1横向方向固定设置在支撑板的正面,且关于驱动链5对称,每侧的第二导轨13上滑动设置有第二滑块14,第二滑块14通过连接板与下部的驱动块9连接,以使第二滑块14与第一滑块8保持同步运动,第二滑块14上固定设置有连接架15,连接架15背面通过套有第一弹簧17的连杆与支撑板上的固定板16连接,连接架15正面通过套有第二弹簧19的连杆连接安装架18,安装架18上设置有多组与电池电极接触的电流针20,机架1上设置有第一气缸12,第一气缸12伸缩端设置有第一驱动轮11,第一驱动轮11与驱动块9一端的倾斜部10接触,以驱动两侧的驱动块9同步远离,当第一气缸12的伸缩端向上运动时,在第一驱动轮11和倾斜部10的作用下驱动两侧驱动块9(或第二滑块14)同步远离,并压缩第一弹簧17,此时电流针20与电池电极处于分离装置,当第一气缸12的伸缩端向下运动,第一弹簧17恢复原长,进而驱动两侧的第二滑块14同步靠近,使得两侧的电流针20能够恰好与电池的电极相接触,实现检测功能,而第二弹簧19的设置使得电流针20能够与电池的电极充分接触,避免出现接触不良;以及The
驱动链5与电流针20、第二气缸21相对应的位置上设置有压板39,压板39通过套有第三弹簧42的导杆40连接连接板41,连接板41通过两侧的连杆43与机架1上的支撑板连接,这样设置的目的在于:在对电池进行检测和剔除时,压板39能够压住电池,避免电池从电池夹块6上脱落;The
多组第二气缸21,其并列设置在支架22上,且与电池夹块6相对应,当驱动链5输送圆柱电池经过检测之后,被系统判定为需要进行放电操作,被判定的电池经过第二气缸21时,第二气缸21伸缩端伸出,进而驱动未放电的电池脱离电池夹块6,并进入到收集盒23中,收集盒23另一端设置有落料仓24。A plurality of sets of
还包括集料盒29,集料盒29下端与机架1上的进料盒30,进料盒30通过进料导槽31与驱动链5连接,以使进料盒30中的废旧电池落入到驱动链5上的电池夹块6中,驱动链5远离导槽31一端上设置有出料导槽33,经检测,已经充分放电的电池通过出料导槽33脱落驱动链5;Also comprise
进料盒30中心位置设置有具有转动作用的第二驱动轮34,第二驱动轮34与外部的电机传动连接,通过第二驱动轮34的转动,避免进料盒30中的电池的堵塞;进料盒30下端设置有具有转动作用的第一进料轮36和第二进料轮37,且第一进料轮36和第二进料轮37上环绕设置有进料带38,进料带38一端与进料导槽31的进料端相对应,通过在进料盒30中设置由第一进料轮36、第二进料轮37和进料带38构成的传动带装置,使得进料盒30中的电池能够依次顺畅的进入到进料导槽31中,并在自身重力的作用下,进入到驱动链5上的电池夹块6中,使得电池能够依次经过检测和剔除装置;进料导槽31上部设置有用于对废旧电池进行计数的传感器32,通过设置传感器32能够精确的对电池数量进行计数;进料盒30内部设置有导板35,以使进料盒30两侧的电池能够落入到进料带38上。The center position of the feed box 30 is provided with a second drive wheel 34 with a rotating effect, and the second drive wheel 34 is connected with an external motor transmission, and through the rotation of the second drive wheel 34, the blockage of the battery in the feed box 30 is avoided; The lower end of the feed box 30 is provided with a first feed wheel 36 and a second feed wheel 37 with a rotating effect, and the first feed wheel 36 and the second feed wheel 37 are surrounded by a feed belt 38, and the feed One end of belt 38 is corresponding to the feeding end of feeding guide groove 31, by setting the driving belt device that is made of first feeding wheel 36, the second feeding wheel 37 and feeding belt 38 in feeding box 30, makes feeding The batteries in the material box 30 can smoothly enter the feeding guide groove 31 in sequence, and under the action of their own gravity, enter the battery clip 6 on the drive chain 5, so that the batteries can pass through the detection and removal device in sequence; A sensor 32 for counting waste batteries is arranged on the upper part of the feeding guide groove 31, and the battery quantity can be accurately counted by setting the sensor 32; the inside of the feeding box 30 is provided with a guide plate 35, so that The cells can be dropped onto the feed belt 38 .
机架1上设置有集料仓25,且集料仓25与落料仓24的出口相对应,集料仓25中设置有由收集电机27驱动的输送带26,以对落入到集料仓25中的电池进行收集,通过设置输送带26,从落料仓24进入到集料仓25中的电池在输送带26的作用下能够实现靠左侧收集,集料仓25中设置有调节其宽度的调节板28。The frame 1 is provided with a
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (8)
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