CN218981026U - Simple device convenient to acquire dry steam - Google Patents
Simple device convenient to acquire dry steam Download PDFInfo
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- CN218981026U CN218981026U CN202223060983.7U CN202223060983U CN218981026U CN 218981026 U CN218981026 U CN 218981026U CN 202223060983 U CN202223060983 U CN 202223060983U CN 218981026 U CN218981026 U CN 218981026U
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Abstract
本实用新型公开了一种便于获取干燥蒸汽的简易装置,其技术方案要点是:包括内部空腔设计的蒸汽分离器,所述蒸汽分离器的上方设置有蒸汽入口、蒸汽出口,内腔设有阻汽圆盘,下方设有凝水出口;所述蒸汽入口、蒸汽出口、凝结水出口分别连接有蒸汽管道、干燥蒸汽管道、凝结水直排管道,凝结水直排管道上还设有分支出来的凝水回收管,与凝结水直排管道呈三通状态设置,凝结水直排管道上位于凝水回收管下方设有直排阀;所述阻汽圆盘的下方还设有用于与蒸汽分离器内部连接的圆柱支撑体;蒸汽管道、干燥蒸汽管道、凝水回收管分别与锅炉房、用汽设备、疏水阀组连通。该装置简单易行,能够分离汽水至上下腔形成干燥蒸汽和凝水,经济实惠,投入成本少。
The utility model discloses a simple device for obtaining dry steam. The key points of the technical scheme are: a steam separator with an internal cavity design, a steam inlet and a steam outlet are arranged above the steam separator, and the inner cavity is provided with The steam-blocking disc has a condensate outlet below; the steam inlet, steam outlet, and condensate outlet are respectively connected with a steam pipe, a dry steam pipe, and a condensate direct discharge pipe, and the condensate direct discharge pipe is also provided with a branch The condensed water recovery pipe is set in a three-way state with the condensed water straight discharge pipe. The condensed water straight discharge pipe is located below the condensed water recovery pipe with a direct discharge valve; The cylindrical support body connected inside the separator; the steam pipe, the dry steam pipe, and the condensed water recovery pipe are respectively connected with the boiler room, steam equipment, and steam trap group. The device is simple and easy to operate, can separate steam and water to the upper and lower chambers to form dry steam and condensed water, and is economical and practical with low input costs.
Description
技术领域technical field
本实用新型属于干燥蒸汽技术领域,具体涉及一种便于获取干燥蒸汽的简易装置。The utility model belongs to the technical field of dry steam, in particular to a simple device for obtaining dry steam.
背景技术Background technique
在实际生产中,往往由于蒸汽分汽缸距离用汽设备较远、管道绝热性较差或者其他原因导致蒸汽不干燥,进而用汽设备使用的蒸汽不干燥,混有大量凝结水,则会导致用汽设备不能正常工作。In actual production, the steam is often not dry due to the distance between the steam distribution cylinder and the steam consuming equipment, poor heat insulation of the pipeline, or other reasons, and then the steam used by the steam consuming equipment is not dry and mixed with a large amount of condensed water, which will lead to Steam equipment does not work properly.
此外,在现有技术中,大多数用汽设备都仍然蒸汽直接进入设备,所以在远距离输送蒸汽过程中,下游用汽量会较小,而再次设置分汽缸则不经济,而且不设置分汽缸,一部分蒸汽则会在输送过程中再次凝结,用于湿润柔化的在线制品就会因蒸汽凝水过多造成产品表面水渍等情况,因此不满足用能需求。In addition, in the prior art, most of the steam consuming equipment still directly enters the equipment with steam, so in the process of long-distance steam transportation, the amount of downstream steam consumption will be small, and it is uneconomical to set the distribution cylinder again, and it is not necessary to set the distribution cylinder. cylinder, part of the steam will condense again during the transportation process, and the in-line products used for moistening and softening will cause water stains on the surface of the product due to excessive steam condensation, so it does not meet the energy demand.
综上所述,针对上述问题需要提出一种新的解决方案。To sum up, a new solution needs to be proposed for the above problems.
实用新型内容Utility model content
针对现有技术中的不足之处,本实用新型提供一种便于获取干燥蒸汽的简易装置,能够将汽水分离至上下腔,易获得合格蒸汽,使上部蒸汽满足使用,下部凝水相对平稳排放;能够解决远距传输蒸汽,导致下游用汽量小,再次设置分汽缸而不经济的问题,能够解决凝结水焓值较高,回收再利用问题,并解决了设备启动初期,凝水量大的直排问题。Aiming at the deficiencies in the prior art, the utility model provides a simple device for obtaining dry steam, which can separate the steam and water into the upper and lower chambers, and easily obtain qualified steam, so that the upper steam can be used and the lower condensed water can be discharged relatively smoothly; It can solve the problem of long-distance transmission of steam, which leads to small steam consumption downstream, and it is uneconomical to set up the sub-cylinder again. It can solve the problem of high enthalpy of condensed water, recycling and reuse, and solve the direct problem of large condensed water in the initial stage of equipment start-up. Troubleshooting.
为了达到上述目的,本实用新型技术方案如下:一种便于获取干燥蒸汽的简易装置,包括内部空腔设计的蒸汽分离器,所述蒸汽分离器的上下两端还设有用于密封的上堵板、下堵板,上堵板开设有蒸汽入口、蒸汽出口,下堵板开设有凝水出口,所述蒸汽分离器的内腔底部设有阻汽圆盘,所述蒸汽入口连接有竖直设置的蒸汽管道,蒸汽出口连接有直角设置的干燥蒸汽管道,凝结水出口连接有竖直设置的凝结水直排管道,所述凝结水直排管道上还设有分支出来的凝水回收管,与凝结水直排管道呈三通状态设置,所述凝结水直排管道上位于凝水回收管下方设有直排阀;所述阻汽圆盘的下方还设有用于与下堵板连接的圆柱支撑体;所述蒸汽管道与锅炉房连通,干燥蒸汽管道与用汽设备连接,凝水回收管与疏水阀组连通,疏水阀组与凝水管道连接,凝结水直排管道与地漏装置连通;In order to achieve the above purpose, the technical solution of the utility model is as follows: a simple device for obtaining dry steam, including a steam separator with an internal cavity design, and upper and lower ends of the steam separator are also provided with upper blocking plates for sealing , the lower blocking plate, the upper blocking plate is provided with a steam inlet and a steam outlet, the lower blocking plate is provided with a condensate outlet, the bottom of the inner cavity of the steam separator is provided with a steam blocking disk, and the steam inlet is connected with a vertical The steam outlet is connected to a dry steam pipe arranged at right angles, and the condensate outlet is connected to a vertically arranged condensate discharge pipe, and the condensate discharge pipe is also provided with branched condensate recovery pipes, which The condensed water direct discharge pipe is set in a three-way state, and the condensed water direct discharge pipe is provided with a direct discharge valve below the condensate recovery pipe; the bottom of the steam blocking disc is also provided with a cylinder for connecting with the lower blocking plate The support body; the steam pipe is connected with the boiler room, the dry steam pipe is connected with the steam equipment, the condensate recovery pipe is connected with the steam trap group, the steam trap group is connected with the condensate pipe, and the condensate direct discharge pipe is connected with the floor drain device;
所述蒸汽分离器为DN150-250碳钢管材质的圆柱管体,且高度大于500mm;The steam separator is a cylindrical body made of DN150-250 carbon steel pipe, and the height is greater than 500mm;
所述阻汽圆盘至下堵板的间距为蒸汽分离器的高度的三分之二,所述阻汽圆盘的直径小于圆柱管体的直径,大于蒸汽入口和蒸汽出口的设置间距,且紧靠于蒸汽分离器的内管壁,将蒸汽分离器内腔分隔为上腔、下腔。The distance between the steam-blocking disk and the lower blocking plate is two-thirds of the height of the steam separator, the diameter of the steam-blocking disk is smaller than the diameter of the cylindrical pipe body, and greater than the distance between the steam inlet and the steam outlet, and It is close to the inner pipe wall of the steam separator, and divides the inner chamber of the steam separator into an upper chamber and a lower chamber.
进一步的,所述蒸汽管道、干燥蒸汽管道上均设有截止阀。Further, both the steam pipeline and the dry steam pipeline are provided with stop valves.
本实用新型相对于现有的技术的有益效果:The utility model has the beneficial effects relative to the prior art:
1、简单易行,经济实惠,投入成本少;1. Simple and easy to operate, economical and affordable, with low input cost;
2、布局简单,灵活配置,解决工业生产中的空间管线较多时位置冲突的问题。2. Simple layout and flexible configuration, which can solve the problem of location conflict when there are many space pipelines in industrial production.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的安装结构示意图。Fig. 2 is a schematic diagram of the installation structure of the utility model.
图中,1、蒸汽分离器,2、蒸汽管道,3、干燥蒸汽管道,4、用汽设备,5、地漏装置,6、凝水管道,1A、上堵板,1B、下堵板,11、蒸汽入口,12、蒸汽出口,13、阻汽圆盘,14、凝水出口,15、凝结水直排管道,16、凝水回收管,131、圆柱支撑体,15a、直排阀,15b、截止阀,15c、疏水阀组。In the figure, 1. Steam separator, 2. Steam pipe, 3. Dry steam pipe, 4. Steam equipment, 5. Floor drain device, 6. Condensate pipe, 1A, upper blocking plate, 1B, lower blocking plate, 11 . Steam inlet, 12. Steam outlet, 13. Steam blocking disc, 14. Condensate outlet, 15. Condensate straight discharge pipe, 16. Condensate recovery pipe, 131. Cylindrical support, 15a, Straight discharge valve, 15b , Globe valve, 15c, steam trap group.
具体实施方式Detailed ways
以下参照具体的实施例来说明本实用新型。本领域技术人员能够理解,这些实施例仅用于说明本实用新型,其不以任何方式限制本实用新型的范围。The utility model is described below with reference to specific embodiments. Those skilled in the art can understand that these examples are only used to illustrate the utility model, and they do not limit the scope of the utility model in any way.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
如图1和图2所示,一种便于获取干燥蒸汽的简易装置,包括内部空腔设计的蒸汽分离器1,所述蒸汽分离器1的上下两端还设有用于密封的上堵板1A、下堵板1B,上堵板1A开设有蒸汽入口11、蒸汽出口12,下堵板1B开设有凝水出口14,所述蒸汽分离器1的内腔底部设有阻汽圆盘13,阻汽圆盘13和下堵板1B之间通过圆柱支撑体131连接支撑,从而将蒸汽分离器1的内部空腔分隔为上腔和下腔。As shown in Figure 1 and Figure 2, a simple device for obtaining dry steam, including a
其中,蒸汽入口11连接有竖直设置的蒸汽管道2,用于连接从锅炉房通出的蒸汽管道2;蒸汽出口12连接有直角设置的干燥蒸汽管道3,用于将蒸汽分离器1内分离出来的干燥蒸汽输送至用汽设备4;凝结水出口14连接有竖直设置的凝结水直排管道15,用于将凝结水排出;所述凝结水直排管道15与地漏装置5连通,所述凝结水直排管道15上还设有分支出来的凝水回收管16,与凝结水直排管道15呈三通状态设置,所述凝结水直排管道15上位于凝水回收管16下方设有用于控制凝水向地漏装置5流通的直排阀15a,所述凝水回收管16与疏水阀组15c连通,疏水阀组15c再与凝水管道6连接,方便背压回收凝水。Wherein, the
本实施例中,所述蒸汽分离器1为DN150-250碳钢管材质的圆柱管体,且高度大于500mm;所述阻汽圆盘13至下堵板1B的间距为蒸汽分离器1的高度的三分之二,所述阻汽圆盘13的直径小于圆柱管体的直径,阻汽圆盘13的直径大于蒸汽入口11和蒸汽出口12的设置间距,且紧靠于蒸汽分离器1的内管壁,形成小缝隙通道,供凝水往下腔流。In this embodiment, the
其中,因为从锅炉房传送过来的蒸汽,由于管道的预热过程而产生较大量凝结水,使之进入蒸汽分离器1后会快速在蒸汽分离器1的内部下腔形成水封,进而形成高压区域;Among them, because the steam sent from the boiler room produces a large amount of condensed water due to the preheating process of the pipeline, after entering the
而蒸汽进入本装置后,由于内部容积变大,蒸气携带的凝水动能减小,从而便于收集凝水;蒸汽遇到阻汽圆盘13后会向蒸汽出口的低压区域快速流动,凝水遇到阻汽圆盘13后进行分离,而动能减少后的凝水则会溅至蒸汽分离器1的四周管壁,并在重力流作用下沿着碳钢管制作的内壁与阻汽圆盘13的小缝隙通道汇至下腔,从而获得能满足用汽设备4的干燥蒸汽。After the steam enters the device, due to the larger internal volume, the kinetic energy of the condensed water carried by the steam is reduced, thereby facilitating the collection of the condensed water; when the steam encounters the steam-blocking
需要注意的是,在汇至下腔的凝结水不能满足疏水阀排放的情况下,开启直排阀15a,直至在疏水阀组15c的观视镜中看到疏水平稳后,或可以参照直排至地漏的凝结水直排管道15的出口有大量蒸汽外溢,再关闭直排阀15a,让凝水通过疏水阀组15c的背压输送到凝水管道6进行回收再利用。It should be noted that when the condensed water flowing to the lower chamber cannot meet the discharge requirements of the drain valve, open the
本实施例中,所述蒸汽管道2、干燥蒸汽管道3上均设有截止阀15b,用于控制蒸汽的流通。In this embodiment, the steam pipe 2 and the
本实用新型的工作原理:使用时,将蒸汽分离器1按要求分别与蒸汽管道2、用汽设备4、凝水管道6连接,通过阻汽圆盘13进行蒸汽分离,通过凝结水直排管道15排出凝结水,通过凝水回收管16与疏水阀组15c连接凝水管道6进行凝水回收。The working principle of the utility model: when in use, the
显然,本领域的技术人员可以对本实用新型进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the utility model without departing from the spirit and scope of the utility model. In this way, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and equivalent technologies thereof, the utility model is also intended to include these modifications and variations.
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