CN218975829U - Power plug connector system - Google Patents

Power plug connector system Download PDF

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Publication number
CN218975829U
CN218975829U CN202222178897.XU CN202222178897U CN218975829U CN 218975829 U CN218975829 U CN 218975829U CN 202222178897 U CN202222178897 U CN 202222178897U CN 218975829 U CN218975829 U CN 218975829U
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CN
China
Prior art keywords
contact
region
plug connector
power plug
connector system
Prior art date
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Active
Application number
CN202222178897.XU
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Chinese (zh)
Inventor
阿恩特·沙夫迈斯特
谢尔盖·埃雷明
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Phoenix Contact GmbH and Co KG
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Phoenix Contact GmbH and Co KG
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/10Sockets for co-operation with pins or blades
    • H01R13/11Resilient sockets
    • H01R13/115U-shaped sockets having inwardly bent legs, e.g. spade type
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/20Pins, blades, or sockets shaped, or provided with separate member, to retain co-operating parts together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/26Pin or blade contacts for sliding co-operation on one side only

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  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

The utility model relates to a power plug connector system (1) having: a contact element (3) with at least one contact surface (7A) and at least one recess (9A); and an engaging element (5) having at least one elastic sheet element (11A), wherein the contact element (3) can be at least partially contacted with the elastic sheet element (11A) in a pushing-in direction (E), wherein a section (13A) which extends at least partially in the pushing-in direction (E) and protrudes is arranged on the side of the elastic sheet element (11A) facing the contact surface (7A), and a contact region (15A) is arranged behind the protruding section (13A) in the pushing-in direction (E), wherein the protruding section (13A) has a tear-off region (17A) and a sliding region (19A) which is located behind the tear-off region (17A) in the pushing-in direction (E), wherein the tear-off region (17A) first contacts the contact surface (7A) in the pushing-in direction (E) and last contacts the contact surface (7A) in the removing direction, and wherein the sliding region (19A) contacts the contact surface (7A) during sliding movement in the pushing-in direction (E) and the removing direction, and the protruding section (13A) contacts at least the contact surface (7A) in the recessed state (9A).

Description

Power plug connector system
Technical Field
The utility model relates to a power plug connector system, wherein the contact surfaces of the contact elements can be brought into contact with elastic sheet elements in order to produce and break electrical connections under load.
The power plug connector system comprises: a contact element having at least one contact surface and at least one recess; and
a contact element having at least one elastic sheet element, wherein the contact element can be at least partially contacted with the elastic sheet element in a pushing direction, wherein a section which extends at least partially in the pushing direction and protrudes is arranged on a side of the elastic sheet element facing the contact surface, and a contact region is arranged behind the protruding section in the pushing direction.
Background
A power plug connector system in the form of a circuit board connector is described, for example, in DE 10 2012 021 615 A1. The described circuit board connector has a connecting element with a protruding section which engages in a contact state in a recess of the corresponding contact element.
EP 2 926 A1 also describes a power plug connector system having a contact element with a resilient sheet element on which a retaining device is arranged by means of a material impression.
In documents CN 203250889U, CN 107134693, CN 206640005U and US
Further examples of power plug connector systems are described in 10,581,196B2.
However, the solutions known from the prior art have the disadvantage that when the circuit is closed or opened, the generation and disconnection of the plug connection under load many times can increasingly damage the power plug connector system due to the occurrence of a power outage or spark, and thus reduce the product life.
Disclosure of Invention
The object of the present utility model is to provide a power plug connector system which enables an increased plug cycle under load and thus an increased product life.
This object is achieved by the power plug connector system according to the utility model.
The protruding section thus has a tear-off region (abrissbeerich) and a sliding region located behind the tear-off region in the push-in direction, wherein the tear-off region first contacts the contact surface in the push-in direction and the last contacts the contact surface in the pull-out direction, the sliding region contacts the contact surface during sliding in the push-in direction and the pull-out direction, and the protruding section is arranged at least partially in the recess in the push-in state and the contact region contacts the contact surface.
The power plug connector system may be arranged, for example, on a circuit board and/or on a wire and is suitable for closing an electrical circuit by plugging together contact elements and contact elements.
The contact element has at least one contact surface for this purpose. The contact element may also be referred to as a "contact blade" and has a connecting element, for example a connecting pin, with which the contact element can be electrically connected, for example, to a conductor track on a circuit board. For this purpose, the contact elements are generally composed of an electrically conductive material.
Furthermore, the power plug connector system has a contact element with at least one elastic sheet element. The contact element may also be referred to as a "contact tulip", is usually also constructed from an electrically conductive material and usually also has a connecting element, for example a connecting pin. The elastic sheet element may also be referred to merely as a "sheet" or "contact spring" and may be arranged on the contact element such that when the contact element is pushed in, it presses against the contact surface in order to contact at least one region of said contact surface. Thus, the "pushed-in state" herein may also be referred to as a "contacted state". The term "contacting" is understood here to mean electrical as well as mechanical contact.
On the side of the elastic sheet element facing the contact surface, a section is provided which extends at least in some areas in the pushing-in direction and protrudes, and a contact region is arranged behind the protruding section in the pushing-in direction.
The protruding section may be elongate and extend, for example, in the middle of the sheet element along the axis of the pushing-in direction. In examples, the protruding sections may be introduced into the material of the elastic sheet element by means of a stamp or manufactured by coating the material onto the material of the elastic sheet element. The protruding section may also be referred to as a "sacrificial area" because it is subjected to the strongest power outage or spark when making and breaking electrical connections under load.
The contact region is arranged behind the protruding section in the insertion direction, and in the inserted state, it is in contact with the contact surface.
The protruding section has a tear-off region and a sliding region located behind the tear-off region in the insertion direction, wherein the tear-off region first contacts the contact surface in the insertion direction and last contacts the contact surface in the removal direction. Thus, during the production and disconnection of the plug connection under load, the tear-off region is subjected to the strongest load and thus to the strongest wear. The removal direction may extend opposite to the pushing direction.
In one example, the tear-away region first contacts the contact surface in the push-in direction and last contacts the contact surface in the pull-out direction. At the rest of the time, at least no direct contact of the tear-off region with the contact surface is present during insertion and removal and in the pushed-in state. During movement in the pushing-in direction and/or the removal direction, only the sliding region can contact the contact surface.
In the pushed-in state, the protruding section is arranged at least partially in the recess, and the contact region contacts the contact surface.
As a result of the sequential arrangement of the tear-off region, the sliding region and the contact region on the elastic sheet element, a low-wear generation and disconnection of the electrical connection under load can be achieved and thus the product life of the power plug connector system configured in this way is advantageously increased.
In one example, the protruding section has a semi-cylindrical cross-section and the recess has a corresponding semi-cylindrical recess.
The term "semi-cylindrical" is also understood as "truncated spherical". Advantageously, contact can thereby be established over a larger surface area and wear can thereby be reduced.
In an example, the protruding sections may also be designed in other ways, for example in a dot-like or rectangular manner.
In one example, the recess is designed as a stamp.
Advantageously, the recesses can be introduced into the material of the elastic sheet element quickly and simply during the manufacturing process by means of a corresponding embossing tool.
In one example, the protruding section is configured as two-piece or multi-piece.
For example, the tear-away region and the sliding region may be separately configured in the material of the sheet element and may also have different geometries. For example, a two-part design can be selected, so that the requirements of the individual application areas can be better met.
In one example, the contact elements, in particular the contact surfaces and/or the contact elements, in particular the protruding sections and the contact areas, are coated with an electrically conductive material.
For example, the protruding sections, in particular the tear-off regions, may be coated with a mechanically resistant material and/or a material having a higher electrical conductivity than the material of the elastic sheet element. For example, the material may be selected from the group consisting of: copper (Cu), silver (Ag), gold (Au), platinum (Pt) or palladium (Pd).
In one example, the contact surface has a structured surface region, in particular a groove, at least in regions.
Advantageously, the contact can be improved by a structured surface region.
In one example, the elastic sheet member has a curved portion formed in the pushing-in direction. The curvature can be formed, for example, in an arcuate manner and advantageously enables a defined abutment of the elastic sheet element on the contact surface.
In one example, the contact element comprises a further contact surface with at least one further recess, the further contact surface being opposite to the contact surface, and
the switching element has a further elastic sheet element with protruding sections, which is opposite the elastic sheet element, wherein the contact element can be at least partially introduced between the elastic sheet elements.
For example, the switching element can thus have two elastic sheet elements of identical design. The two elastic sheet elements can be arranged mirror-image to each other on the connecting element and contact the contact surfaces on the opposite faces of the contact elements. When the contact elements are introduced between the elastic sheet elements, these sheet elements can first be moved away from each other by the material of the contact elements and then pressed against the contact elements with a defined force.
In one example, each of the two opposing contact surfaces has at least two recesses arranged side by side, and the switching element comprises two pairs of corresponding elastic sheet elements arranged side by side with protruding sections and contact areas.
Advantageously, product life may be increased by this configuration.
In one example, the end region of the contact element is at least partially divided into two surface sections in the insertion direction, and one of the two surface sections is configured in a shortened manner.
The term "partially divided into two parts" is to be understood as meaning recesses or elongated incisions in the material of the contact element, which divide the contact surface into two surface sections at least in the end regions.
Advantageously, one of the surface sections can be designed to be shortened relative to the other surface section in order to ensure that, during contact separation, i.e. when the contact element and the switching element are moved away from each other in the removal direction, the arc always ignites on the same surface section, while the other shorter surface section remains untouched.
Drawings
The idea underlying the utility model is explained in detail below with the aid of an embodiment shown in the drawings. The drawings show:
fig. 1 shows a view of a power plug connector system, wherein the contact element and the contact element are shown separately from one another;
fig. 2 shows a view of the power plug connector system with the contact element and the contact element in the pushed-in state;
fig. 3A-3C show detailed views of a contact element and an area of the contact element during pushing of the contact element into the contact element;
fig. 4 shows a view of a contact element; and
fig. 5A-5C show views of the contact element.
Detailed Description
Fig. 1 shows a view of a power plug connector system 1, in which the contact element 3 and the contact element 5 are shown separately from one another.
The illustrated contact element 3 has two opposite contact surfaces 7A, 7B, which each have two recesses 9A, 9B. In fig. 1, only the recesses 9A, 9B on the upper side are shown. The recess on the underside is also shown in the detail views of fig. 3A to 3C.
Furthermore, a connecting element is arranged at one end of the contact element 3, by means of which the contact element can be electrically connected, for example, to a conductor track on a circuit board (not shown).
The illustrated switch-on element 5 has two adjacent elastic sheet elements 11A-11D on each side.
The contact element 3 shown is capable of at least partially contacting the elastic sheet elements 11A-11D in the pushing direction, as shown in fig. 2. As shown in detail in fig. 3A to 3C below, on the side of the elastic sheet element facing the contact surfaces 7A, 7B there are arranged sections 13A to 13D which extend at least partially in the pushing-in direction and project, and behind the projecting sections 13A to 13D there are arranged contact areas 15A to 15D in the pushing-in direction. The contact region 15A is shown by way of example in fig. 1. Detailed views of the contact area are shown in subsequent fig. 3A to 3C.
Fig. 2 shows a view of the power plug connector system 1 shown in fig. 1, with the contact element 3 and the contact element 5 in the pushed-in state. As shown, in the pushed-in state, the protruding sections 13A-13C visible in the figure are arranged in the corresponding recesses 19A-19C, and the contact areas 15A-15C contact the contact surfaces 7A, 7B. By the curvature of the illustrated arcuate configuration of the elastic sheet element 11A-11D, a defined abutment of the elastic sheet element 11A-11D on the contact surfaces 7A, 7B is achieved.
Fig. 3A to 3C show detailed views of the contact element 3 and the region of the contact element 5 during the pushing-in of the contact element 3 into the contact element 5.
Fig. 3A shows protruding sections 13A, 13C, which each have a tear-off region 17A, 17C and a sliding region 19A, 19C located behind tear-off region 17A, 17C in the insertion direction E. The insertion direction E is indicated by the arrow shown in fig. 3A to 3C along an axis through the contact element 3 and the contact element 5.
As shown in fig. 3A, the tear- off regions 17A, 17C contact the contact surfaces 7A, 7B first in the pushing-in direction E and contact the contact surfaces last in the removing-out direction.
As shown in fig. 3B, the sliding regions 19A, 19C contact the contact surfaces 7A, 7B during sliding in the push-in direction E. The tear- off regions 17A, 17C no longer contact the contact surfaces 7A, 7B during slipping.
In the pushed-in state, as shown in fig. 3C, the protruding sections 13A, 13C are arranged in the recesses 9A, 9C, and the contact areas 15A, 15C contact the contact surfaces 7A, 7B.
Fig. 4 shows a view of the switching element 5 according to the embodiment already described.
As shown, two elastic sheet elements 11A-11D are arranged on each side of the switch-on element 5, respectively, in order to contact one of the contact surfaces of the contact elements (not shown), respectively. Furthermore, fig. 4 shows protruding sections 13A-13D on the elastic sheet elements 11A-11D. Behind the protruding sections 13A-13D in the pushing direction, contact areas 15A-15D are arranged, respectively, as shown.
The protruding sections 13A-13D are shown having a semi-cylindrical cross section.
Fig. 5A to 5C show views of a contact element 3, which can be used with a switching element, as already in the previously shown figures.
The illustrated contact element 3 has two opposite contact surfaces 7A, 7B, which each have two recesses 9A, 9B. The recesses 9A, 9B have corresponding semi-cylindrical recesses for receiving the protruding sections shown in fig. 4.
Furthermore, the end region of the contact element 3, which is oriented in the insertion direction, is at least partially divided into two surface sections 21A, 21B.
As shown, the recess divides the material of the contact element 3 into two face sections 21A, 21B. One face section 21A is designed to be shortened relative to the other face section 21B in order to ensure that, when the contacts are separated, the generated arc always ignites at the same face section 21A and the other shorter face section 21B remains untouched.
Description of the reference numerals
1. Power plug connector system
3. Contact element
5. Switching element
7A, 7B contact surface
9A-9D recesses
11A-11D elastic sheet element
13A-13D protruding section
15A-15D contact area
17A-17D tear away regions
19A-19D sliding regions
21A, 21B surface section
E push-in direction

Claims (10)

1. A power plug connector system (1) having:
a contact element (3) with at least one contact surface and at least one recess; and
an opening element (5) having at least one elastic sheet element, wherein the contact element (3) can be at least partially contacted with a first elastic sheet element (11A) in a pushing-in direction (E), wherein a first section (13A) which extends at least partially in the pushing-in direction (E) and protrudes is arranged on a side of the first elastic sheet element (11A) facing the first contact surface (7A), and a contact region is arranged behind the protruding first section (13A) in the pushing-in direction (E),
it is characterized in that the method comprises the steps of,
the protruding first section (13A) has a tear-off region and a sliding region located behind the tear-off region in the insertion direction (E), wherein the tear-off region first contacts the first contact surface (7A) in the insertion direction (E) and last contacts the first contact surface (7A) in the removal direction, the sliding region contacts the first contact surface (7A) during sliding in the insertion direction (E) and the removal direction, and the protruding first section (13A) is arranged at least partially in the first recess (9A) in the insertion state and the contact region contacts the first contact surface (7A).
2. The power plug connector system (1) according to claim 1, characterized in that,
the protruding first section (13A) has a semi-cylindrical cross section and the first recess (9A) has a corresponding semi-cylindrical recess.
3. The power plug connector system (1) according to claim 1 or 2, characterized in that the first recess (9A) is designed as a stamp.
4. The power plug connector system (1) according to claim 1, characterized in that the protruding first section (13A) is configured in two or more pieces.
5. The power plug connector system (1) according to claim 1, characterized in that the contact element (3), in particular the first contact surface (7A), and/or the contact element (5), in particular the protruding first section (13A), and the contact area are coated with an electrically conductive material.
6. The power plug connector system (1) according to claim 1, characterized in that the first contact surface (7A) has at least in sections a structured surface area, in particular a groove.
7. The power plug connector system (1) according to claim 1, characterized in that the first elastic sheet element (11A) has a curvature configured in the push-in direction (E).
8. The power plug connector system (1) according to claim 1, characterized in that the contact element (3) has a second contact surface (7B) with at least one second recess (9C), which is opposite the first contact surface (7A), and
the connecting element (5) has a second elastic sheet element (11C) with a protruding second section (13C), which is opposite the first elastic sheet element (11A), wherein the contact element (3) can be introduced at least in places between the two elastic sheet elements.
9. The power plug connector system (1) according to claim 8, characterized in that each of the two opposing first and second contact surfaces has at least two recesses arranged side by side, and the contact element (5) has two pairs of corresponding resilient sheet elements arranged side by side, the sheet elements having protruding sections and contact areas.
10. The power plug connector system (1) according to claim 9, characterized in that
The end region of the contact element (3) is at least partially divided into two surface sections (21A, 21B) in the insertion direction (E), and one of the two surface sections (21A, 21B) is shortened.
CN202222178897.XU 2021-08-18 2022-08-18 Power plug connector system Active CN218975829U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102021121400.9A DE102021121400A1 (en) 2021-08-18 2021-08-18 Power connector system
DE102021121400.9 2021-08-18

Publications (1)

Publication Number Publication Date
CN218975829U true CN218975829U (en) 2023-05-05

Family

ID=85132329

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222178897.XU Active CN218975829U (en) 2021-08-18 2022-08-18 Power plug connector system

Country Status (2)

Country Link
CN (1) CN218975829U (en)
DE (1) DE102021121400A1 (en)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012021615B4 (en) 2012-11-06 2021-08-05 Phoenix Contact Gmbh & Co. Kg PCB connection
US9054456B2 (en) 2012-11-29 2015-06-09 Tyco Electronics Corporation Power connector assembly having an alignment body
CN203250889U (en) 2013-04-22 2013-10-23 安费诺东亚电子科技(深圳)有限公司 Connector in copper bar cooperation insertion structure
CN107134693B (en) 2016-02-26 2019-07-12 泰科电子(上海)有限公司 Power connector
CN206640005U (en) 2017-03-07 2017-11-14 泰科电子(上海)有限公司 Electric connector
CN109510015B (en) 2017-09-15 2020-11-06 泰科电子(上海)有限公司 Power connector and connector assembly

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Publication number Publication date
DE102021121400A1 (en) 2023-02-23

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