CN218974183U - Three-way detection device for high-voltage wire harness - Google Patents

Three-way detection device for high-voltage wire harness Download PDF

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Publication number
CN218974183U
CN218974183U CN202223275800.3U CN202223275800U CN218974183U CN 218974183 U CN218974183 U CN 218974183U CN 202223275800 U CN202223275800 U CN 202223275800U CN 218974183 U CN218974183 U CN 218974183U
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China
Prior art keywords
detection device
voltage wire
harness
camera
way detection
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Active
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CN202223275800.3U
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Chinese (zh)
Inventor
马良
雷亚军
王六林
唐宗华
李周义
张强
刘云龙
邓海宾
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Hebi Tianhai Global Electrical Appliance Co ltd
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Hebi Tianhai Global Electrical Appliance Co ltd
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Priority to CN202223275800.3U priority Critical patent/CN218974183U/en
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Abstract

The utility model discloses a high-voltage wire harness three-way detection device which comprises a fixed support, wherein a movable pressing piece for pressing a high-voltage wire and a plurality of cameras which are arranged around the high-voltage wire are arranged on the fixed support, the cameras are aligned to the high-voltage wire, and the cameras are connected with an image processor. According to the utility model, three-way detection is realized through a plurality of cameras which are uniformly distributed and are connected with an image processor, so that the transition from artificial vision detection to imitation artificial detection and automatic 100% detection of hardware equipment is realized, and the unqualified high-voltage harness products and the high-voltage harness product detection efficiency caused by visual fatigue of workers are liberated.

Description

Three-way detection device for high-voltage wire harness
Technical Field
The utility model relates to the technical field of wire harness detection, in particular to a high-voltage wire harness three-way detection device.
Background
With the rapid development of new energy automobiles, automobile wire harnesses are also developed from traditional low-voltage steering to high-voltage wire harnesses applicable to new energy automobiles. In the manufacturing process of the high-voltage wire harness connector and the high-voltage wire, unqualified high-voltage wire harness products are easy to exist due to manual detection. For example, the shielding net of the high-voltage wire can often have residues such as free copper wires, incomplete cutting copper wires or incomplete net turning copper wires, and the like, thereby seriously affecting the conductivity and driving safety of the automobile.
Disclosure of Invention
Aiming at the defects in the background technology, the utility model provides a three-way detection device for a high-voltage wire harness, which solves the problem that the manual detection of the high-voltage wire harness in the prior art is easy to cause unqualified products.
The technical scheme of the utility model is realized as follows:
the high-voltage wire harness three-way detection device comprises a fixed support, wherein a movable pressing piece for pressing a high-voltage wire and a camera arranged around the high-voltage wire are arranged on the fixed support, the cameras are aligned to the high-voltage wire, and the camera is connected with an image processor.
Further, the cameras are three, and the three cameras are uniformly distributed in the circumferential direction of the high-voltage wire at equal angles.
Further, one end of the movable pressing piece is hinged to the fixed support, and a telescopic pushing piece is arranged between the movable pressing piece and the fixed support and used for driving the movable pressing piece to swing around a hinge point.
Further, the telescopic pushing piece is an air cylinder or an electric push rod or a hydraulic cylinder.
Further, a groove matched with the high-voltage wire is formed in the lower side of the movable pressing piece.
Further, three supporting blocks for supporting the high-voltage wires are arranged on the fixed support, and the movable pressing piece is arranged on two supporting blocks.
Further, the fixing bracket comprises a supporting frame for fixing the camera.
Further, the supporting frame is of a symmetrical structure.
Further, the supporting frame is a rectangular frame, and a downward camera is arranged in the middle of the upper side of the rectangular frame; two cameras are symmetrically arranged on two sides of the bottom of the rectangular frame.
Further, the camera is connected with the supporting frame through bolts.
The utility model has the beneficial effects that: according to the utility model, 360-degree full-coverage detection is realized through a plurality of cameras which are uniformly distributed and is connected with an image processor, so that the transition from artificial visual detection to imitation artificial detection and automatic 100% detection of hardware equipment is realized, and the disqualification of high-voltage harness products and the inspection efficiency of high-voltage harness products caused by visual fatigue of workers are liberated.
Drawings
In order to more clearly illustrate the embodiments of the present utility model, the drawings that are required for the description of the embodiments will be briefly described below, it being apparent that the drawings in the following description are only some embodiments of the present utility model and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
Fig. 1 is a schematic structural view of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, the three-way detection device for high-voltage wire bundles according to embodiment 1 of the present utility model includes a fixed bracket, and a movable pressing member 11 is disposed on the fixed bracket for pressing the high-voltage wire 1. The fixed support is also provided with a plurality of cameras 5, the cameras 5 are arranged around the high-voltage wire 1, the cameras 5 are aligned with the detection area 2 of the high-voltage wire 1, and 360-degree full-coverage sampling for the detection area 2 is ensured. The fixing bracket comprises a wire bracket for supporting the high-voltage wire 1 and a camera bracket for supporting the camera 5. The movable pressing piece 11 is arranged on the wire support, so that the high-voltage wire 1 can be conveniently pressed and fixed. The camera 5 is connected with an image processor 6, so that whether copper wires and shielding wires remain in the detection area 2 can be conveniently identified and confirmed, and intelligent inspection net turning quality control is realized.
Further, three cameras 5 are arranged, and the three cameras 5 are uniformly distributed in the circumferential direction of the high-voltage wire 1 at equal angles. The single camera 5 can collect the region to cover the 180-degree detection region photo of the lead, and the three-way camera 5 can collect the 180 x 3 total 540-degree detection region photo, so that 360-degree dead angle free around the detection region 2 is ensured.
Further, one end of the movable pressing piece 11 is hinged to the camera support of the fixed support, a telescopic pushing piece is arranged between the movable pressing piece 11 and the camera support, and two ends of the telescopic pushing piece are hinged to the camera support and the movable pressing piece 11 and used for driving the movable pressing piece 11 to swing around a hinge point. And the hinge point of the telescopic pushing piece and the movable pressing piece 11 is a certain distance away from the hinge point of the movable pressing piece 11 and the camera bracket. The telescopic pushing piece is an air cylinder or an electric push rod or a hydraulic cylinder. In this embodiment, the telescopic pushing member is an air cylinder.
Embodiment 2 differs from embodiment 1 in that the underside of the movable pressing member 11 is provided with a groove which is engaged with the high-voltage wire 1.
Embodiment 3 differs from embodiment 1 in that, as shown in fig. 1, the fixing support is provided with three supporting blocks for supporting the high voltage wire 1, that is, the wire support includes three supporting blocks, and the three supporting blocks are arranged at intervals. The three supporting blocks are a first supporting block 10, a second supporting block 3 and a third supporting block 4 respectively, and the movable pressing pieces 11 are arranged on the first supporting block 10 and the second supporting block 3. The front end of the high-voltage wire 1 is supported on the third supporting block 4, the middle part is compressed by the movable compressing piece 11 on the first supporting block 10 and the second supporting block 3, and the detection area 2 of the high-voltage wire 1 is positioned between the second supporting block 3 and the third supporting block 4.
Embodiment 4 differs from embodiment 1 in that, as shown in fig. 1, the fixing bracket includes a supporting frame 9 for fixing the camera 5, and the supporting frame 9 is the camera supporting frame. In this embodiment, the supporting frame 9 has a symmetrical structure, so that the arrangement of the camera is facilitated.
Embodiment 5 differs from embodiment 4 in that the support frame 9 is a rectangular frame, as shown in fig. 1, which is disposed between the second support block 3 and the third support block 4. The middle part of the upper side of the rectangular frame is provided with a downward camera 5; two cameras 5 are symmetrically arranged on two sides of the bottom of the rectangular frame, and the three cameras are aligned to the detection area 2 of the lead exposed between the second supporting block 3 and the third supporting block 4. The camera 5 is connected with the supporting frame 9 through bolts.
Furthermore, three support blocks and a support frame 9 are each connected to the base plate 12.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (10)

1. High-voltage wire harness three-dimensional detection device, its characterized in that: including the fixed bolster, be equipped with on the fixed bolster and be used for compressing tightly activity compress tightly piece (11) and a plurality of camera (5) of arranging around high-voltage wire (1) of high-voltage wire (1), and camera (5) all aim at high-voltage wire (1), and camera (5) are connected with image processor (6).
2. The high voltage harness three-way detection device according to claim 1, wherein: the cameras (5) are arranged in three, and the three cameras (5) are uniformly distributed at equal angles on the circumferential direction of the high-voltage wire (1).
3. The high voltage harness three-way detection device according to claim 1 or 2, characterized in that: one end of the movable pressing piece (11) is hinged to the fixed support, and a telescopic pushing piece is arranged between the movable pressing piece (11) and the fixed support and used for driving the movable pressing piece (11) to swing around a hinge point.
4. The high voltage harness three-way detection device according to claim 3, wherein: the telescopic pushing piece is an air cylinder or an electric push rod or a hydraulic cylinder.
5. The high voltage harness three-way detection device according to claim 3, wherein: the lower side of the movable pressing piece (11) is provided with a groove which is matched with the high-voltage wire (1).
6. The high voltage harness three-way detection device according to claim 4 or 5, wherein: three supporting blocks for supporting the high-voltage wire (1) are arranged on the fixed support, and the movable pressing piece (11) is arranged on two supporting blocks.
7. The high voltage harness three-way detection device according to claim 1 or 2 or 4 or 5, characterized in that: the fixing support comprises a supporting frame (9) for fixing the camera (5).
8. The high voltage harness three-way detection device of claim 7, wherein: the supporting frame (9) is of a symmetrical structure.
9. The high voltage harness three-way detection device of claim 7, wherein: the supporting frame (9) is a rectangular frame, and a downward camera (5) is arranged in the middle of the upper side of the rectangular frame; two cameras (5) are symmetrically arranged on two sides of the bottom of the rectangular frame.
10. The high voltage harness three-way detection device of claim 7, wherein: the camera (5) is connected with the supporting frame (9) through bolts.
CN202223275800.3U 2022-12-07 2022-12-07 Three-way detection device for high-voltage wire harness Active CN218974183U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223275800.3U CN218974183U (en) 2022-12-07 2022-12-07 Three-way detection device for high-voltage wire harness

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223275800.3U CN218974183U (en) 2022-12-07 2022-12-07 Three-way detection device for high-voltage wire harness

Publications (1)

Publication Number Publication Date
CN218974183U true CN218974183U (en) 2023-05-05

Family

ID=86147763

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223275800.3U Active CN218974183U (en) 2022-12-07 2022-12-07 Three-way detection device for high-voltage wire harness

Country Status (1)

Country Link
CN (1) CN218974183U (en)

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