CN218973259U - Intelligent bin barrel cleaning equipment - Google Patents

Intelligent bin barrel cleaning equipment Download PDF

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Publication number
CN218973259U
CN218973259U CN202223148645.9U CN202223148645U CN218973259U CN 218973259 U CN218973259 U CN 218973259U CN 202223148645 U CN202223148645 U CN 202223148645U CN 218973259 U CN218973259 U CN 218973259U
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China
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bin
support arm
hinged
intelligent
arm
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CN202223148645.9U
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Inventor
刘锡俊
赵恺
朱玲玲
鲁凯
胡修生
刘开源
李恩军
随筱宁
王帅
赵波
闫井红
宋伟
黄兆钧
袁玉泉
李晴晴
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Tengzhou Leixin Engineering Technology Co ltd
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Tengzhou Leixin Engineering Technology Co ltd
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Abstract

The application provides a storehouse section of thick bamboo intelligent cleaning equipment belongs to cleaning equipment technical field. The device comprises a bin barrel and a discharge opening in the middle of the bottom wall of the bin barrel, wherein an excavator component is arranged in the bin barrel; the excavator unit comprises a main body, an arm part and a pushing part, wherein the arm part is connected to one side of the main body and can clean the height of the inner wall of the bin, and the pushing part is connected to the bottom of one side of the main body and can push cleaned materials to the discharge opening. When the excavator is used, the body is used for carrying the motor arm to move to a proper position, the motor arm is used for shoveling the adhered material at the high position of the inner wall of the bin, and then the shoveling material is pushed to the discharge opening by the pushing part to be discharged out of the bin, so that the adhered material at the bottom can be shoveled manually. Solves the problem that the falling material at the high position is easy to injure workers by smashing the artificial shovel material.

Description

Intelligent bin barrel cleaning equipment
Technical Field
The application relates to the field of cleaning equipment, and particularly relates to bin intelligent cleaning equipment.
Background
The bin barrel is a barrel body of the kiln, and residues attached to the inner wall of the bin barrel usually influence the service life of the bin barrel in a long-term use state, so that the bin barrel needs to be cleaned.
Under the traditional condition, personnel are usually needed to enter the inner wall of the bin barrel, but because the kiln bin barrel is high and large, the danger that the personnel falling from the high stacking position of the inner wall of the bin barrel are injured by smashing easily occurs during cleaning.
Disclosure of Invention
In order to make up for the defects, the application provides bin barrel intelligent cleaning equipment, and aims to solve the problems pointed out by the background technology.
The embodiment of the application provides bin barrel intelligent cleaning equipment, which comprises a bin barrel and a discharge opening in the middle of the bottom wall of the bin barrel, wherein an excavator component is arranged in the bin barrel;
the excavator unit comprises a main body, an arm part and a pushing part, wherein the arm part is connected to one side of the main body and can clean the height of the inner wall of the bin, and the pushing part is connected to the bottom of one side of the main body and can push cleaned materials to the discharge opening.
In a specific embodiment, the four sides of the bottom of the bin barrel are fixedly provided with supporting legs.
In the realization process, the bin barrel is stably supported to a certain height by the supporting legs, so that the materials in the bin barrel are conveniently and smoothly discharged.
In a specific embodiment, a manhole door is mounted on the top of the cartridge.
In the implementation process, the size of the manhole door is 72 x 72 or 75 x 75, and the top is 1 square or 0.8 square, so that the excavator assembly is convenient to enter.
In a specific embodiment, after opening the manhole door, the excavator assembly is moved into the silo by means of a crane or a ramp.
In a specific embodiment, the arm part comprises an arm A, an arm B and a shovel, the arm A is hinged to the side wall of the main body of the machine body, a hydraulic cylinder A is hinged between the arm A and the main body of the machine body, the support arm B is hinged to the support arm A near the end of the support arm B, a hydraulic cylinder B is hinged between the support arm A and the support arm B, the shovel member is hinged to the bottom end of the support arm B, and a hydraulic cylinder C is hinged between the support arm B and the shovel member.
In the realization process, after external remote control equipment controls the hydraulic cylinder A, the hydraulic cylinder B and the hydraulic cylinder C to be adjusted to a proper position, the shovel part which controls the crawler belt at the bottom of the main body of the machine body to move is attached to the inner wall of the bin barrel, so that the material can be conveniently shoveled out of the position at the high position of the inner wall of the bin barrel, the material shoveling speed is accelerated, and meanwhile, the condition that the worker is injured by the high position material falling during artificial shoveling is reduced.
In a specific embodiment, the shovel member comprises two connecting arms and an arc-shaped scraping plate, one ends of the two connecting arms are jointly hinged to two sides of the bottom of the support arm B, the two connecting arms are jointly hinged to the movable end of the hydraulic cylinder C, the inner side of the arc-shaped scraping plate is fixed to the outer ends of the two connecting arms, and the arc-shaped scraping plate is movably scraped to the inner wall of the bin barrel.
In the implementation process, the arc scraping plate is matched with the radian of the inner wall of the bin barrel and indirectly controlled by the hydraulic cylinder C, so that the arc scraping plate is utilized to conveniently and smoothly scrape the inner wall of the bin barrel.
In a specific embodiment, two the link outer ends all are equipped with link plate A, arc scraper blade inner wall is equipped with two link plate B in pairs, two link plate A with two link plate B position corresponds, and accessible bolt and nut complex mode is fixed.
In the realization process, the arc scraping plates are detachably fixed with the connecting arms through the cooperation of the connecting lug plate A, the connecting lug plate B and the bolts and nuts, so that the arc scraping plates are convenient to replace different arc scraping plates for different bin barrels, and the adaptability of arc scraping plate scraping materials is improved.
In a specific embodiment, two of the arm bottoms are also commonly fitted with a bucket, the bucket bottom being of flat design.
In the implementation process, the bucket is of an arc-shaped design, and the bucket can assist in moving the dropped material at the edge of the inner bottom of the bin to the inner side of the bin, so that the follow-up pushing part can conveniently perform pushing operation.
In a specific embodiment, the pushing portion includes a pushing plate and two hydraulic bars D, the fixed ends of the two hydraulic bars D are respectively connected with the main body of the machine body, the movable ends of the two hydraulic bars D are jointly connected with the pushing plate, and the pushing plate is movably attached to the bottom of the cartridge.
In the implementation process, in order to accelerate the process of material treatment, the hydraulic lever D is used for driving the push plate to move downwards to be attached to the bottom in the bin barrel, and then the crawler belt moves to enable the push plate to push the material after the bucket moves to the discharge opening, so that the material is discharged out of the bin barrel, and therefore intelligent bin barrel cleaning is completed.
In a specific embodiment, the longitudinal section of the push plate is crescent-shaped.
Advantageous effects
The application provides a storehouse section of thick bamboo intelligence cleaning equipment, through adopting excavator unit to clear that storehouse section of thick bamboo inner wall adheres the material and replaces artificial shovel material, during the use, utilize the fuselage main part to take the motor arm to remove to suitable position after, utilize the arm to carry out the shovel to the material that adheres of storehouse section of thick bamboo inner wall eminence, the material that the back reuse pushes away the material portion will shovel down to discharge opening department discharge storehouse section of thick bamboo, and the material that adheres to of bottom department can adopt the manual work to shovel the material simultaneously.
Solves the problem that the falling material at the high position is easy to injure workers by smashing by the artificial shovel material, and simultaneously improves the efficiency of cleaning the inner wall of the bin barrel.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present application and therefore should not be considered as limiting the scope, and that other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic plan view of a bin barrel intelligent cleaning device with a partial cut-away according to an embodiment of the present application;
fig. 2 is a schematic view of a bottom end surface structure of a cartridge according to an embodiment of the present disclosure;
FIG. 3 is a schematic view of an excavator assembly according to an embodiment of the present disclosure;
fig. 4 is a schematic structural diagram of a shovel according to an embodiment of the present application.
In the figure: 10-bin barrel; 110-a discharge port; 120-supporting legs; 20-an excavator assembly; 210-a fuselage body; 220-arm part; 221-arm a; 222-arm B; 223-spade; 2231-linkage; 2232-arcuate blade; 2233-connecting ear plate a; 2234-connecting ear plate B; 2235-bucket; 224-hydraulic cylinder a; 225-hydraulic cylinder B;226—hydraulic cylinder C; 230-pushing part; 231-pushing plate; 232-hydraulic bar D.
Description of the embodiments
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
Referring to fig. 1-4, the present application provides a bin barrel intelligent cleaning device, which comprises a bin barrel 10 and a discharge opening 110 in the middle of the bottom wall of the bin barrel, wherein an excavator component 20 is arranged in the bin barrel 10;
the excavator assembly 20 comprises a main body 210, an arm 220 and a pushing part 230, wherein the arm 220 is connected to one side of the main body 210 and can clean the height of the inner wall of the bin 10, and the pushing part 230 is connected to the bottom of one side of the main body 210 and can push cleaned materials to the discharge opening 110. After the main body 210 drives the arm 220 to move to a proper position, the arm 220 is used to scoop out the adhered material at the high position of the inner wall of the bin 10, and then the pushing part 230 is used to push the scraped material to the discharge opening 110 to discharge the bin 10, so that the adhered material at the bottom can be simultaneously scooped manually.
The four sides of the bottom of the bin 10 are fixedly provided with supporting legs 120. The supporting legs 120 stably support the bin 10 to a certain height, so that the materials in the bin 10 can be conveniently discharged smoothly.
A manhole door (not shown) is installed at the top of the cartridge 10. The manhole door is sized 72 x 72 or 75 x 75 with a top of 1 square or 0.8 square to facilitate access by the excavator assembly 20.
After the manhole door is opened, the excavator assembly 20 is moved into the bin 10 by means of steam lifting or setting up a ramp.
With continued reference to fig. 3 and 4, the arm 220 includes an arm a221 and an arm B222, and a shovel 223, the arm a221 is hinged to a side wall of the main body 210, a hydraulic cylinder a224 is hinged between the arm a221 and the main body 210, the arm B222 is hinged to the arm a221 near an end thereof, a hydraulic cylinder B225 is hinged between the arm a221 and the arm B222, the shovel 223 is hinged to a bottom end of the arm B222, and a hydraulic cylinder C226 is hinged between the arm B222 and the shovel 223. Wherein, external remote control equipment control pneumatic cylinder A224, pneumatic cylinder B225 and pneumatic cylinder C226 are adjusted to suitable position department after, and the shovel 223 that the track that control fuselage main part 210 bottom removed is laminated in storehouse section of thick bamboo 10 inner wall department, conveniently carry out the shovel material to the position of storehouse section of thick bamboo 10 inner wall eminence for the material shovel speed, the eminence material falls when reducing the manual shovel material simultaneously and smashes workman's situation.
It should be noted that, the control principle of the external remote control device and the excavator assembly 20 is the existing mature technology, and will not be described herein.
The shovel 223 includes two connecting arms 2231 and an arc-shaped scraper 2232, wherein one ends of the two connecting arms 2231 are hinged to two sides of the bottom of the support arm B222, the two connecting arms 2231 are hinged to the movable end of the hydraulic cylinder C226, the inner side of the arc-shaped scraper 2232 is fixed to the outer ends of the two connecting arms 2231, and the arc-shaped scraper 2232 is movably scraped on the inner wall of the bin 10. The arc-shaped scraping plate 2232 is in arc fit with the inner wall of the bin 10 and is indirectly controlled by the hydraulic cylinder C226, so that the arc-shaped scraping plate 2232 is utilized to conveniently and smoothly scrape the inner wall of the bin 10.
The outer ends of the two connecting arms 2231 are respectively provided with a connecting lug plate A2233, the inner walls of the arc-shaped scrapers 2232 are provided with two connecting lug plates B2234 in pairs, and the positions of the two connecting lug plates A2233 and the two connecting lug plates B2234 correspond to each other and can be fixed in a bolt and nut matching mode. Wherein, the arc-shaped scraping plates 2232 and the connecting arms 2231 are conveniently and detachably fixed through the cooperation of the connecting lug plates A2233, the connecting lug plates B2234 and the bolts and nuts, so that different arc-shaped scraping plates 2232 can be conveniently replaced for different bin barrels 10, and the scraping adaptability of the arc-shaped scraping plates 2232 is improved.
The bottom of the two connecting arms 2231 are also commonly provided with a bucket 2235, and the bottom of the bucket 2235 is designed to be flat. The bucket 2235 is arc-shaped, and the bucket 2235 can assist in moving the dropped material at the inner bottom edge of the bin 10 to the inner side of the bin 10, so as to facilitate the pushing operation of the subsequent pushing portion 230.
The pushing part 230 comprises a push plate 231 and two hydraulic levers D232, the fixed ends of the two hydraulic levers D232 are respectively connected with the main body 210 of the machine body, the movable ends of the two hydraulic levers D232 are jointly connected with the push plate 231, and the push plate 231 is movably attached to the inner bottom of the bin 10. In order to accelerate the material processing process, the push plate 231 is driven by the hydraulic lever D232 to move downwards to be attached to the inner bottom of the bin 10, and then the push plate 231 pushes the material after the bucket 2235 is moved to the discharge opening 110 through the crawler belt movement, so that the material is discharged out of the bin 10, and therefore the bin is cleaned intelligently.
The longitudinal section of the push plate 231 is designed in a crescent shape, so that the firmness of the push plate 231 when pushing materials is enhanced.
It should be noted that, the dimension of the excavator assembly 20 in the present application is set according to the cartridge 10 in actual manufacturing, and will not be described herein.
The operation and implementation are carried out according to the following steps:
(1) Cleaning the periphery of the manhole by utilizing the cooperation of blasting whip, and determining that the manhole door can be opened after safety;
(2) The excavator component 20 is moved into the bin 10 through a manhole door by using a method of steam hanging or setting up a ramp for cleaning;
(3) After external remote control equipment controls the hydraulic cylinder A224, the hydraulic cylinder B225 and the hydraulic cylinder C226 to be adjusted to proper positions;
(4) The arc-shaped scrapers 2232 for controlling the crawler belt at the bottom of the main body 210 are attached to the inner wall of the bin 10;
(5) The movable end of the hydraulic cylinder C226 is used for driving the arc-shaped scraper 2232 to scrape the material on the inner wall of the bin 10;
repeating the steps 3-5 to finish scraping the material at the position higher than the inner wall of the bin 10;
(6) The external remote control equipment controls the hydraulic cylinder A224, the hydraulic cylinder B225 and the hydraulic cylinder C226 to drive the bucket 2235 to move to a proper position, so that the bucket 2235 moves the material falling on the inner bottom of the bin 10 towards the inner side of the bin;
(7) In order to accelerate the material treatment process, the push plate 231 is driven by the hydraulic lever D232 to move downwards to be attached to the inner bottom of the bin 10, and then the push plate 231 pushes the material after the movement of the bucket 2235 to the discharge opening 110 through the crawler belt movement, so that the material is discharged out of the bin 10, and therefore the intelligent bin cleaning is completed.
The foregoing is merely exemplary embodiments of the present application and is not intended to limit the scope of the present application, and various modifications and variations may be suggested to one skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.

Claims (10)

1. The intelligent bin barrel cleaning equipment comprises a bin barrel (10) and a discharge opening (110) in the middle of the bottom wall of the bin barrel, and is characterized in that an excavator component (20) is arranged in the bin barrel (10);
the excavator assembly (20) comprises a machine body (210), a machine arm part (220) and a pushing part (230), wherein the machine arm part (220) is connected to one side of the machine body (210) and can clean the height of the inner wall of the bin (10), and the pushing part (230) is connected to the bottom of one side of the machine body (210) and can push cleaned materials to the position of the discharge opening (110).
2. The intelligent bin cleaning device according to claim 1, wherein supporting legs (120) are fixedly arranged on four sides of the bottom of the bin (10).
3. The intelligent bin cleaning equipment according to claim 1, wherein a manhole door is installed at the top of the bin (10).
4. A cartridge intelligent cleaning apparatus according to claim 3, wherein after opening the manhole door, the excavator assembly (20) is moved into the cartridge (10) by means of a crane or a set up ramp.
5. The intelligent bin cleaning apparatus according to claim 1, wherein the arm portion (220) comprises a support arm a (221) and a support arm B (222) and a shovel (223), the support arm a (221) is hinged to the side wall of the main body (210), a hydraulic cylinder a (224) is hinged between the support arm a (221) and the main body (210), the support arm B (222) is hinged to the support arm a (221) near the end of the support arm B (222), a hydraulic cylinder B (225) is hinged between the support arm a (221) and the support arm B (222), the shovel (223) is hinged to the bottom end of the support arm B (222), and a hydraulic cylinder C (226) is hinged between the support arm B (222) and the shovel (223).
6. The intelligent bin cleaning device according to claim 5, wherein the shovel member (223) comprises two connecting arms (2231) and an arc-shaped scraper (2232), one ends of the two connecting arms (2231) are jointly hinged to two sides of the bottom of the support arm B (222), the two connecting arms (2231) are jointly hinged to movable ends of the hydraulic cylinder C (226), the inner sides of the arc-shaped scraper (2232) are fixed to the outer ends of the two connecting arms (2231), and the arc-shaped scraper (2232) is movably scraped on the inner wall of the bin (10).
7. The intelligent bin cleaning device according to claim 6, wherein the outer ends of the two connecting arms (2231) are respectively provided with a connecting lug plate a (2233), the inner walls of the arc-shaped scrapers (2232) are provided with two connecting lug plates B (2234) in pairs, and the positions of the two connecting lug plates a (2233) and the two connecting lug plates B (2234) correspond to each other and can be fixed in a bolt-nut matching manner.
8. The intelligent bin cleaning device according to claim 7, wherein two connecting arms (2231) are also provided with a bucket (2235) at the bottom, and the bottom of the bucket (2235) is designed to be flat.
9. The intelligent bin cleaning device according to claim 1, wherein the pushing part (230) comprises a push plate (231) and two hydraulic levers D (232), fixed ends of the two hydraulic levers D (232) are respectively connected with the main body (210), movable ends of the two hydraulic levers D (232) are jointly connected with the push plate (231), and the push plate (231) is movably attached to the inner bottom of the bin (10).
10. The cartridge intelligent cleaning apparatus of claim 9 wherein the push plate (231) has a crescent-shaped longitudinal cross-section.
CN202223148645.9U 2022-11-28 2022-11-28 Intelligent bin barrel cleaning equipment Active CN218973259U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223148645.9U CN218973259U (en) 2022-11-28 2022-11-28 Intelligent bin barrel cleaning equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223148645.9U CN218973259U (en) 2022-11-28 2022-11-28 Intelligent bin barrel cleaning equipment

Publications (1)

Publication Number Publication Date
CN218973259U true CN218973259U (en) 2023-05-05

Family

ID=86163859

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223148645.9U Active CN218973259U (en) 2022-11-28 2022-11-28 Intelligent bin barrel cleaning equipment

Country Status (1)

Country Link
CN (1) CN218973259U (en)

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