CN218971889U - A High Vacuum Diaphragm Valve with Detachable Diaphragm - Google Patents
A High Vacuum Diaphragm Valve with Detachable Diaphragm Download PDFInfo
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- CN218971889U CN218971889U CN202223532202.XU CN202223532202U CN218971889U CN 218971889 U CN218971889 U CN 218971889U CN 202223532202 U CN202223532202 U CN 202223532202U CN 218971889 U CN218971889 U CN 218971889U
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- 238000007789 sealing Methods 0.000 claims abstract description 36
- 238000003466 welding Methods 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000006073 displacement reaction Methods 0.000 description 1
- 230000009972 noncorrosive effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及隔膜阀技术领域,具体为一种膜片易拆的高真空隔膜阀。The utility model relates to the technical field of diaphragm valves, in particular to a high-vacuum diaphragm valve whose diaphragm is easy to disassemble.
背景技术Background technique
真空隔膜阀的基本原理是通过阀杆将隔膜片(阀片)向下压以关闭流道,从而截止介质的流通,主要用于非腐蚀性高压气体的开闭和控制。The basic principle of the vacuum diaphragm valve is to press the diaphragm (valve) down through the valve stem to close the flow channel, thereby blocking the flow of the medium, and is mainly used for the opening and closing and control of non-corrosive high-pressure gases.
根据申请号CN202123182688.4公开的一种高压流体控制用金属隔膜阀。上述金属隔膜阀包括阀壳、设置在所述阀壳上的阀盖、设置在所述阀盖内的启闭结构、设置在所述阀盖和所述阀壳之间的隔膜片、安装在所述阀壳上的加固组件、定向组件。加固组件用于对隔膜片的放置进行加固密封,其包括开设在所述阀壳面向所述阀盖位置处的两组膜片槽、焊接在所述阀盖面向所述阀壳位置处的两组压板。定向组件包括开设在所述隔膜片上的嵌合槽、设置在所述嵌合槽内的密封层。本实用新型金属隔膜阀的气密性高,使得金属隔膜阀在开闭过程中的空气阻力小并且可防止隔膜片移位,使用时操作省力。金属隔膜阀闭膜时的密封效果优异,从而防止隔膜片被高压流体冲开。According to the application number CN202123182688.4, a metal diaphragm valve for high-pressure fluid control is disclosed. The above-mentioned metal diaphragm valve includes a valve casing, a bonnet arranged on the valve casing, an opening and closing structure arranged in the bonnet, a diaphragm arranged between the bonnet and the valve casing, installed on Reinforcement components and orientation components on the valve housing. The reinforcement assembly is used to strengthen and seal the placement of the diaphragm, which includes two sets of diaphragm grooves opened at the position where the valve housing faces the valve cover, and two sets of diaphragm grooves welded at the position where the valve cover faces the valve housing. Group pressure plate. The orientation component includes a fitting groove opened on the diaphragm, and a sealing layer arranged in the fitting groove. The metal diaphragm valve of the utility model has high air tightness, so that the air resistance of the metal diaphragm valve in the opening and closing process is small, and the displacement of the diaphragm can be prevented, and the operation is labor-saving during use. The sealing effect of the metal diaphragm valve is excellent when the diaphragm is closed, thus preventing the diaphragm from being washed away by the high-pressure fluid.
上述技术方案中的隔膜片保持了较好的密封效果,一旦拆装阀壳和阀盖更换隔膜片,则密封性易失效,因此隔膜片本质上不允许多次拆装,以免气密性失效,然而这增加了后期的更换和维护成本,一旦隔膜片有所损坏,只能将整个阀体更换。The diaphragm in the above technical solution maintains a good sealing effect. Once the valve casing and valve cover are disassembled to replace the diaphragm, the sealing performance will easily fail. Therefore, the diaphragm is essentially not allowed to be disassembled multiple times to avoid airtight failure. , However, this increases the cost of replacement and maintenance in the later period. Once the diaphragm is damaged, the entire valve body can only be replaced.
鉴于此,我们提出一种膜片易拆的高真空隔膜阀,保持高密封性的同时,可反复拆装更换新的隔膜片。In view of this, we propose a high-vacuum diaphragm valve with an easy-to-remove diaphragm, which can be repeatedly disassembled and replaced with a new diaphragm while maintaining high sealing performance.
发明内容Contents of the invention
本实用新型的目的在于提供一种膜片易拆的高真空隔膜阀,以解决上述背景技术中提出的不便于拆装更换隔膜片的问题。The purpose of this utility model is to provide a high-vacuum diaphragm valve whose diaphragm is easy to disassemble, so as to solve the problem of inconvenient disassembly and replacement of the diaphragm proposed in the background art.
为实现上述目的,本实用新型提供如下技术方案:一种膜片易拆的高真空隔膜阀,包括阀体和阀盖,所述阀体的顶端安装有阀盖,所述阀体的底端设置有阀座,所述阀体内部设置有流道,所述流道在出口与入口处安装有连接法兰,所述阀盖的顶端安装有顶盖,所述顶盖底端开设有螺纹槽,所述螺纹槽内通过螺纹连接有阀杆,所述阀杆的底端安装有隔膜片,所述阀盖内壁底部的两侧分别开设有安装槽。In order to achieve the above purpose, the utility model provides the following technical solutions: a high vacuum diaphragm valve with easily disassembled diaphragm, including a valve body and a valve cover, the top end of the valve body is equipped with a valve cover, and the bottom end of the valve body A valve seat is provided, a flow channel is provided inside the valve body, and connecting flanges are installed on the outlet and the inlet of the flow channel, a top cover is installed on the top end of the valve cover, and a thread is provided at the bottom end of the top cover. A valve stem is threadedly connected in the threaded groove, a diaphragm is installed at the bottom end of the valve stem, and installation grooves are respectively opened on both sides of the bottom of the inner wall of the valve cover.
优选的,所述隔膜片的两侧分别嵌入安装槽内部,所述阀盖在外部安装有安装螺栓,所述隔膜片通过安装螺栓与安装槽装配固定,所述阀盖底部的两侧均装配有密封螺栓,所述流道在出口和入口内壁上方一体焊接有密封片,所述密封片与阀盖通过密封螺栓装配固定。Preferably, both sides of the diaphragm are respectively embedded in the installation groove, and the valve cover is equipped with mounting bolts on the outside, the diaphragm is assembled and fixed with the installation groove through the installation bolts, and both sides of the bottom of the valve cover are assembled There are sealing bolts, the flow channel is integrally welded with a sealing sheet above the inner wall of the outlet and the inlet, and the sealing sheet and the valve cover are assembled and fixed by sealing bolts.
优选的,所述隔膜片的底端固定连接有阀芯,所述流道的底端设置有阀塞,所述阀芯与阀塞相匹配。Preferably, the bottom end of the diaphragm is fixedly connected with a valve core, the bottom end of the flow channel is provided with a valve plug, and the valve core is matched with the valve plug.
优选的,所述隔膜片顶端固定连接有工字槽,所述阀杆的底端嵌入工字槽内部并可相对转动。Preferably, the top end of the diaphragm is fixedly connected with an I-shaped groove, and the bottom end of the valve stem is embedded in the I-shaped groove and can rotate relatively.
优选的,所述阀杆的顶端固定连接有转把,所述阀杆的外部活动套接有弹簧,所述阀杆的左侧开设有插孔,所述顶盖的左侧插接有插杆,所述阀杆的外部固定套接有限位片,所述顶盖内壁两侧分别开设有滑槽,所述限位片的两侧分别嵌在滑槽内部。Preferably, the top end of the valve stem is fixedly connected with a handle, the outside of the valve stem is movably sleeved with a spring, the left side of the valve stem is provided with a socket, and the left side of the top cover is plugged with a socket. The outside of the valve stem is fixedly sleeved with a limiting piece, and the two sides of the inner wall of the top cover are respectively provided with slide grooves, and the two sides of the limiting piece are respectively embedded in the sliding groove.
优选的,所述阀座底端的两侧均固定连接有支架,所述支架的底端一体焊接有底座。Preferably, both sides of the bottom end of the valve seat are fixedly connected with a bracket, and the bottom end of the bracket is integrally welded with a base.
与现有技术相比,本实用新型的有益效果是:该膜片易拆的高真空隔膜阀不仅实现了可快速更换隔膜片,实现了密封效果好,适合各类气体介质的流通,而且实现了杜绝手动开关阀易因不到位而造成泄漏的问题;Compared with the prior art, the beneficial effect of the utility model is that the high vacuum diaphragm valve with easy-to-remove diaphragm not only realizes the rapid replacement of the diaphragm, but also realizes good sealing effect, is suitable for the circulation of various gas media, and realizes In order to eliminate the problem of leakage caused by the manual switch valve not being in place;
(1)通过设置有安装螺栓、隔膜片、阀盖、安装槽、密封片、工字槽,需要拆卸更换新的隔膜片时,从外部两侧打开密封螺栓,先将阀盖从阀体上拆卸下来,再拆下安装螺栓,将隔膜片从安装槽中用力拔出即可,实现可快速更换隔膜片的功能,无需更换整个隔膜阀,降低了后期的维护费用;(1) When installing bolts, diaphragms, valve covers, installation grooves, sealing sheets, and I-shaped grooves are installed, when a new diaphragm needs to be removed and replaced, the sealing bolts are opened from both sides of the outside, and the valve cover is removed from the valve body first. Disassemble it, then remove the mounting bolts, and pull out the diaphragm from the installation groove to realize the function of quickly replacing the diaphragm without replacing the entire diaphragm valve, which reduces the maintenance cost in the later stage;
(2)通过设置有密封片、密封螺栓、安装螺栓、密封片,隔膜片底部在流道内部的部分与密封片抵紧,不会因上顶导致介质从阀盖和支架的连接处泄漏,阀塞和阀芯关阀时连接紧密,介质阻断效果更好,大大加强了阀体本身的密封效果,适合各类气体介质的流通;(2) With the sealing sheet, sealing bolt, mounting bolt, and sealing sheet, the part of the bottom of the diaphragm inside the flow channel is tightly pressed against the sealing sheet, so that the medium will not leak from the connection between the valve cover and the bracket due to the upper top. The valve plug and the valve core are tightly connected when the valve is closed, and the medium blocking effect is better, which greatly enhances the sealing effect of the valve body itself, and is suitable for the circulation of various gas media;
(3)通过设置有插杆、插孔,当阀杆旋转到位时,将插杆向插孔内插紧,使阀杆无法松脱,避免阀杆因长期使用而旋转松脱,避免阀体因闭阀不到位的情况,杜绝了手动开关阀泄漏问题。(3) When the valve stem is rotated in place, insert the insertion rod into the socket tightly so that the valve stem cannot be loosened by setting the insertion rod and the socket, so as to prevent the valve stem from rotating and loosening due to long-term use and prevent the valve body from being loose. Due to the inadequacy of the closed valve, the leakage problem of the manual switch valve is eliminated.
附图说明Description of drawings
图1为本实用新型的正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the utility model;
图2为本实用新型的工字槽正视结构示意图;Fig. 2 is the schematic diagram of the front view structure of the I-shaped groove of the utility model;
图3为本实用新型的图1中A处局部剖面放大结构示意图;Fig. 3 is a schematic diagram of a partial section enlarged structure at A in Fig. 1 of the present utility model;
图4为本实用新型的阀杆正视结构示意图。Fig. 4 is a front view structural diagram of the valve stem of the present invention.
图中:1、转把;2、插孔;3、顶盖;4、插杆;5、阀盖;6、隔膜片;7、阀塞;8、密封片;9、流道;10、阀体;11、支架;12、阀座;13、底座;14、连接法兰;15、阀芯;16、螺纹槽;17、弹簧;18、滑槽;19、限位片;20、阀杆;21、工字槽;22、安装槽;23、安装螺栓;24、密封螺栓。In the figure: 1. Turn handle; 2. Jack; 3. Top cover; 4. Insert rod; 5. Valve cover; 6. Diaphragm; 7. Valve plug; 8. Sealing piece; 9. Runner; 10. Valve body; 11, bracket; 12, valve seat; 13, base; 14, connecting flange; 15, valve core; 16, thread groove; 17, spring; 18, chute; 19, limit piece; 20, valve Rod; 21, I-shaped groove; 22, installation groove; 23, installation bolt; 24, sealing bolt.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:请参阅图1-4,一种膜片易拆的高真空隔膜阀,包括阀体10和阀盖5,阀体10的顶端安装有阀盖5,阀体10的底端设置有阀座12,阀体10内部设置有流道9,流道9在出口与入口处安装有连接法兰14,阀盖5的顶端安装有顶盖3,顶盖3底端开设有螺纹槽16,螺纹槽16内通过螺纹连接有阀杆20,阀杆20的底端安装有隔膜片6,阀盖5内壁底部的两侧分别开设有安装槽22,隔膜片6的两侧分别嵌入安装槽22内部,阀盖5在外部安装有安装螺栓23,隔膜片6通过安装螺栓23与安装槽22装配固定,阀盖5底部的两侧均装配有密封螺栓24,流道9在出口和入口内壁上方一体焊接有密封片8,密封片8与阀盖5通过密封螺栓24装配固定,隔膜片6顶端固定连接有工字槽21,阀杆20的底端嵌入工字槽21内部并可相对转动;Embodiment 1: Please refer to Figures 1-4, a high vacuum diaphragm valve with an easily disassembled diaphragm, including a
具体地,如图1、图2、图3和图4所示,隔膜片6顶部采用工字槽21与阀杆20活动连接,阀杆20推动工字槽21将隔膜片6下压时,不会因相对旋转对隔膜片6造成挤压变形,需要拆卸更换新的隔膜片6时,从外部两侧打开密封螺栓24,先将阀盖5从阀体10上拆卸下来,再拆下安装螺栓23,将隔膜片6从安装槽22中用力拔出即可,实现可快速更换隔膜片6的功能,降低了后期的维护费用。Specifically, as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the top of the
实施例2:隔膜片6的底端固定连接有阀芯15,流道9的底端设置有阀塞7,阀芯15与阀塞7相匹配;Embodiment 2: The bottom end of the
具体地,如图1、图2和图3所示,隔膜片6的两侧嵌在阀盖5的安装槽22中,并通过安装螺栓23压紧连接,其底部在流道9内部的部分与密封片8抵紧,当流道9内介质流通时,不会因上顶导致介质从阀盖5和支架11的连接处泄漏,保证外部的密封性,另外,使用阀塞7和阀芯15嵌合匹配,关阀时连接紧密,介质阻断效果更好,整个隔膜片6的内部密封性得到增强,大大加强了阀体10本身的密封效果,适合各类气体介质的流通。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 3, both sides of the
实施例3:阀杆20的顶端固定连接有转把1,阀杆20的外部活动套接有弹簧17,阀杆20的左侧开设有插孔2,顶盖3的左侧插接有插杆4,阀杆20的外部固定套接有限位片19,顶盖3内壁两侧分别开设有滑槽18,限位片19的两侧分别嵌在滑槽18内部,阀座12底端的两侧均固定连接有支架11,支架11的底端一体焊接有底座13;Embodiment 3: The top of the
具体地,如图1、图2和图4所示,在旋转转把1关闭阀门时,阀杆20向下推动隔膜片6关闭流道9,当阀杆20旋转到位时,阀芯15与阀塞7紧闭阻断流通,此时将插杆4向插孔2内插紧,使阀杆20无法松脱,从而避免阀杆20因长期使用而旋转松脱,避免阀体10因闭阀不到位的情况,杜绝了手动开关阀泄漏问题。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 4, when the
工作原理:本实用新型在使用时,阀体10通过连接法兰14连接左右管道,可旋转安装底座13或不安装底座13,阀体10为开启状态下,隔膜片6处于高位,流道9左右连通,需要关闭阀体10时,转动转把1,阀杆20在螺纹槽16作用下向下推进,隔膜片6不断向阀塞7靠近直至阀芯15与阀塞7紧密嵌合关闭流道9,此时阀门关闭,阀杆20旋转到位,将插杆4向插孔2内插紧,使阀杆20无法松脱,即可完成阀门的安全限位,需要拆卸更换新的隔膜片6时,从外部两侧打开密封螺栓24,先将阀盖5从阀体10上拆卸下来,再拆下安装螺栓23,将隔膜片6从安装槽22中用力拔出即可。Working principle: When the utility model is in use, the
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120506509A (en) * | 2025-07-22 | 2025-08-19 | 福建省梦娇兰日用化学品有限公司 | Control valve and process for producing washing and protecting articles |
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Cited By (1)
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| CN120506509A (en) * | 2025-07-22 | 2025-08-19 | 福建省梦娇兰日用化学品有限公司 | Control valve and process for producing washing and protecting articles |
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