CN218965752U

CN218965752U - Self-cleaning die for concrete block production line

Info

Publication number: CN218965752U
Application number: CN202320083398.4U
Authority: CN
Inventors: 刘晶; 李玮; 付学梅; 郝亮; 宋自强; 张涛
Original assignee: Shizuishan Yirui Ecological Technology Co ltd
Current assignee: Shizuishan Yirui Ecological Technology Co ltd
Priority date: 2023-01-29
Filing date: 2023-01-29
Publication date: 2023-05-05
Anticipated expiration: 2033-01-29

Abstract

The utility model discloses a self-cleaning mould for a concrete block production line in the field of concrete block production, which comprises a frame and an expansion frame, wherein a clear water tank and a sewage tank are connected in the middle of the frame through bolts, a control box and a lower mould are connected in the top of the frame through bolts, an upper mould is arranged at the top of the lower mould, the upper mould and the lower mould are provided with four cavities, a high-pressure steam device is arranged at the top of the expansion frame, a water suction pump is arranged at one side of the frame, a drainage pump is arranged at the corresponding side of the frame, after casting is completed, the water suction pump pumps water from the clear water tank to clean the cavity, the drainage pump discharges sewage, and the high-pressure steam device pressurizes clear water in the clear water tank to generate high-pressure steam to further clean the cavity. The beneficial effects are that: the mold structure of a mold with four cavities rapidly increases production efficiency, the water pump, the drainage pump and the high-pressure steam device are mutually matched to realize self-cleaning, the service life of the mold is effectively prolonged, the mold structure is simple, the safety is high, and the applicability is strong.

Description

Self-cleaning die for concrete block production line

Technical Field

The utility model relates to the field of concrete block production, in particular to a self-cleaning die for a concrete block production line.

Background

The concrete block is commonly used in the building industry, and has the advantages of high strength, light dead weight, convenience in masonry, good wall flatness, high construction efficiency and the like. The concrete blocks on the market generally comprise ordinary concrete small hollow blocks, lightweight aggregate concrete small hollow blocks, autoclaved aerated concrete blocks, foam concrete blocks and the like.

The existing concrete block mold cannot realize automatic cleaning of the mold cavity, the pouring gate and the pouring channel are easy to be blocked and damaged in the long-time use process of the mold, the conveying is not smooth, the quality of the concrete block is greatly reduced, the mold cavity cannot be quickly dried in the process of disassembling and washing, the mold is seriously corroded, and the service life is shortened. Accordingly, a self-cleaning mold for a concrete block production line is provided by those skilled in the art to solve the problems set forth in the background art described above.

Disclosure of Invention

The utility model aims to provide a self-cleaning mould for a concrete block production line, so as to solve the problems in the background art.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

a self-cleaning mould for concrete block production line, which comprises a frame, the frame is shaping steel welding equipment, frame middle part bolted connection has sewage case and clean water tank, frame bottom bolted connection has multiunit wheel, the wheel is universal articulated and has self-locking function, the frame is close to clean water tank one side welding has and pushes away the frame, it has the handrail to push away frame top bolted connection, the handrail parcel has the sponge, the frame is close to push away frame one side welding has the extension frame.

As a further scheme of the utility model: the utility model discloses a sewage treatment device, including frame, sewage case, control box, display screen and operating panel are installed to frame one side top bolted connection near the sewage case, be electrical equipment in the control box, display screen can intuitively reflect high-pressure steam device's internal pressure condition, operating panel controls each electrical component.

As still further aspects of the utility model: the utility model discloses a concrete pouring machine, including frame top bolted connection, lower mould top bolted connection has the multiunit support column, support column sliding connection has the mould, go up the mould with the lower mould all is provided with a plurality of die cavities, once pours, can makes a plurality of concrete blocks, it is provided with the sprue gate to go up the mould top, go up the inside pouring channel that is provided with of mould, sewage passageway, the sprue gate with sewage passageway connects the pouring channel, the sewage passageway keeps normally closed through the lid, only opens when wasing.

As still further aspects of the utility model: the novel casting mold is characterized in that a water suction pump fixing plate is connected to one side of the frame through bolts, the water suction pump is welded to the water suction pump fixing plate, a water suction pump water inlet pipe is connected to the bottom of the water suction pump through threads, a clear water tank is connected to the other side of the water suction pump water inlet pipe through threads, a water suction pump water outlet pipe is connected to the top of the water suction pump through threads, the pouring channel is connected to the other side of the water suction pump water outlet pipe through threads, a threaded opening of the pouring channel is kept normally closed, and the novel casting mold is only opened during cleaning, and clear water is filled into the pouring channel through the water suction pump to clean.

As still further aspects of the utility model: the utility model discloses a sewage treatment device, including drain pump fixed plate, drain pump water inlet pipe support, drain pump top threaded connection has the drain pump water inlet pipe, drain pump water inlet pipe opposite side is connected go up the mould the sewage passageway, drain pump water inlet pipe connection the screw thread mouth of sewage passageway keeps normally closed, only opens when wasing, drain pump bottom threaded connection has the sewage pipe, sewage pipe opposite side threaded connection the sewage case, the drain pump is followed pouring passageway suction sewage the sewage case.

As still further aspects of the utility model: the expansion frame is internally connected with a steam device supporting plate through bolts, the top of the steam device supporting plate is connected with a high-pressure steam device through bolts, the top of the high-pressure steam device is connected with a motor through bolts, the motor controls the high-pressure steam device to operate, one side of the high-pressure steam device is connected with a steam device water inlet pipe through threads, the other side of the steam device water inlet pipe is connected with a clean water tank through threads, the high-pressure steam device pressurizes clean water of the clean water tank to generate high-temperature water vapor, the other side of the high-pressure steam device is connected with a connecting valve through threads, the other side of the connecting valve is connected with a steam device air outlet pipe through threads, the other side of the steam device air outlet pipe is connected with a pouring channel through threads of the upper die, the steam device air outlet pipe is kept normally closed and is opened only when the high-pressure steam device is used for pouring the high-temperature water vapor into the pouring channel for cleaning.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, a plurality of concrete blocks can be formed by one-time casting through the upper and lower die structures with one die and four cavities, so that the production efficiency is effectively increased, the manufacturing process is quick, the die structure is simple, the safety is high, and the applicability is strong.

2. According to the utility model, the water suction pump, the drainage pump and the high-pressure steam device are mutually matched to realize self-cleaning, so that the cavity of the mould is automatically cleaned, the casting opening and the casting channel of the mould are prevented from being damaged due to blockage in the long-time use process, the service life of the mould is prolonged, and the quality of the concrete block is improved.

Drawings

FIG. 1 is a side view of the present utility model;

FIG. 2 is a rear side view of the present utility model;

FIG. 3 is a schematic illustration of a portion of the components of the present utility model.

In the figure: 1. a frame; 2. a wheel; 3. an expansion frame; 4. pushing a frame; 5. a control box; 6. a display screen; 7. an operation panel; 8. a sewage tank; 9. a clean water tank; 10. a steam device water inlet pipe; 11. a motor; 12. a high pressure steam device; 13. a connecting valve; 14. an air outlet pipe of the steam device; 15. a steaming device support plate; 16. a water inlet pipe of the water pump; 17. a water pump; 18. a suction pump fixing plate; 19. a water outlet pipe of the water pump; 20. a sewage pipe; 21. a draining pump; 22. a drain pump water inlet pipe; 23. a support column; 24. an upper die; 25. a lower die; 26. a sprue gate; 27. a pouring channel; 28. a mold cavity; 29. a sewage channel; 30. an armrest; 31. the drainage pump enters the water pipe bracket.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 to 3, in the embodiment of the utility model, a self-cleaning mold for a concrete block production line comprises a frame 1, wherein the frame 1 is formed by welding and assembling steel materials, a sewage tank 8 and a clean water tank 9 are connected with the middle part of the frame 1 through bolts, a plurality of groups of wheels 2 are connected with the bottom of the frame 1 through bolts, the wheels 2 are hinged in a universal mode and have a self-locking function, a pushing frame 4 is welded on one side, close to the clean water tank 9, of the frame 1, a handrail 30 wrapped with sponge is connected with the top of the pushing frame 4 through bolts, an expansion frame 3 is welded on one side, close to the pushing frame 4, of the frame 1, the handrail 30 is pushed to control the movement of the frame 1, a control box 5 is connected with one side, close to the frame 1, a display screen 6 and an operation panel 7 are arranged on the control box 5, the display screen 6 can intuitively reflect the internal pressure condition of a high-pressure steam device 12, the operation panel 7 controls the operation of each electric component, a plurality of lower mold 25 is connected with the top of the frame 1 through bolts, a plurality of support columns 23 are connected with the top of the lower mold 25 through bolts, an upper mold 24 and the upper mold 24 are connected with the lower mold 25 through bolts, a plurality of mold cavities 28 are respectively, a pouring opening 26 are arranged on the top of the upper mold 24, a pouring opening 26 is provided, a pouring opening 27 is provided, a sewage channel 27 is connected with a channel 27, and a channel 27 is connected with a channel 27 through a channel 27, and a channel 27 can be connected with a channel 27.

The water pump fixing plate 18 is connected to one side of the frame 1 through bolts, the water pump 17 is welded to the water pump fixing plate 18, the water pump inlet pipe 16 is connected to the bottom of the water pump 17 through threads, the clear water tank 9 is connected to the other side of the water pump inlet pipe 16 through threads, the water pump outlet pipe 19 is connected to the top of the water pump 17 through threads, the other side of the water pump outlet pipe 19 is connected to the pouring channel 27 of the upper die 24 through threads, and a threaded port of the water pump outlet pipe 19 connected to the pouring channel 27 is kept normally closed and is opened only during cleaning; a drain pump water inlet pipe bracket 31 is welded on the side, corresponding to the water suction pump fixing plate 18, of the frame 1, a drain pump 21 is connected with the drain pump water inlet pipe bracket 31 through bolts, a drain pump water inlet pipe 22 is connected to the top of the drain pump 21 through threads, a sewage channel 29 of the upper die 24 is connected to the other side of the drain pump water inlet pipe 22, a threaded opening of the drain pump water inlet pipe 22 connected with the sewage channel 29 is kept normally closed, the drain pump is opened only during cleaning, a drain pipe 20 is connected to the bottom of the drain pump 21 through threads, and a sewage tank 8 is connected to the other side of the drain pipe 20 through threads; the expansion frame 3 is internally connected with a steam device supporting plate 15 through bolts, a high-pressure steam device 12 is connected with the top of the steam device supporting plate 15 through bolts, a motor 11 is connected with the top of the high-pressure steam device 12 through bolts, a steam device water inlet pipe 10 is connected with one side of the high-pressure steam device 12 through threads, the other side of the steam device water inlet pipe 10 is connected with a clear water tank 9 through threads, a connecting valve 13 is connected with the other side of the high-pressure steam device 12 through threads, a steam device air outlet pipe 14 is connected with a pouring channel 27 of an upper die 24 through threads on the other side of the connecting valve 13 through threads, and a threaded opening of the pouring channel 27 connected with the steam device air outlet pipe 14 is kept normally closed and is only opened during cleaning.

The working principle of the utility model is as follows: before the concrete blocks are processed, the frame 1 is pushed to a proper place through the handrails 30, all wheels 2 are locked, the water suction pump water outlet pipe 19, the water discharge pump water inlet pipe 22 and the steam device air outlet pipe 14 are taken off from the upper die 24, the covers are arranged through threads, the concrete blocks are produced through pouring openings, and a plurality of concrete blocks can be produced at one time through a plurality of groups of die cavities 28; when cleaning is needed, the water suction pump water outlet pipe 19, the water discharge pump water inlet pipe 22 and the steam device air outlet pipe 14 are installed at the corresponding interfaces on the upper die 24, the water suction pump 17, the water discharge pump 21 and the motor 11 are started through the operation panel 7, the water suction pump 17 sends clear water from the clear water tank 9 into the pouring channel 27 of the upper die 24 through the water suction pump water inlet pipe 16 and the water suction pump water outlet pipe 19, the pouring channel 27 and the die cavity 28 are cleaned, sewage is sent into the sewage tank 8 from the die cavity 28 through the sewage channel 29, the water discharge pump water inlet pipe 22 and the sewage pipe 20 by the water discharge pump 21, the high-pressure steam device 12 is driven by the motor 11 to operate, the clear water filled into the clear water tank 9 through the steam device water inlet pipe 10 is pressurized to generate high-temperature steam, the high-temperature steam enters the pouring channel 27 and the die cavity 28 through the connection valve 13 and the steam device air outlet pipe 14, the internal water stain is taken away through the water discharge pump 21, the pouring channel 27 and the die cavity 28 are dried, and the cleaning is completed.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. A self-cleaning mould for concrete block production line, its characterized in that: including frame (1), frame (1) is shaping steel welding equipment, frame (1) middle part bolted connection has sewage case (8) and clear water tank (9), frame (1) bottom bolted connection has multiunit wheel (2), frame (1) is close to clear water tank (9) one side welding has pushing away frame (4), pushing away frame (4) top bolted connection has handrail (30), frame (1) is close to pushing away frame (4) one side welding has extension frame (3).

2. A self-cleaning mold for a concrete block production line according to claim 1, wherein: the sewage treatment device is characterized in that a control box (5) is connected to the top of one side of the frame (1) close to the sewage tank (8) through bolts, and a display screen (6) and an operation panel (7) are installed on the control box (5).

3. A self-cleaning mold for a concrete block production line according to claim 2, wherein: the utility model discloses a pouring machine for the concrete, including frame (1) top bolted connection has lower mould (25), lower mould (25) top bolted connection has multiunit support column (23), support column (23) sliding connection has last mould (24), go up mould (24) with lower mould (25) all are provided with a plurality of die cavities (28), it is provided with pouring gate (26) to go up mould (24) top, it is provided with pouring channel (27), sewage passageway (29) to go up mould (24) inside, pouring gate (26) with sewage passageway (29) connect pouring channel (27).

4. A self-cleaning mold for a concrete block production line according to claim 3, wherein: the novel casting mold is characterized in that a water suction pump fixing plate (18) is connected to one side of the frame (1) through bolts, the water suction pump (17) is welded to the water suction pump fixing plate (18), a water suction pump water inlet pipe (16) is connected to the bottom of the water suction pump (17) through threads, the water suction pump water inlet pipe (16) is connected to the clear water tank (9) through threads on the other side, a water suction pump water outlet pipe (19) is connected to the top of the water suction pump (17) through threads, and the water suction pump water outlet pipe (19) is connected to the pouring channel (27) of the upper mold (24) through threads on the other side.

5. The self-cleaning mold for a concrete block production line according to claim 4, wherein: the utility model discloses a sewage treatment device, including frame (1), suction pump fixed plate (18), drain pump fixed plate (18), frame (1) and the welding of the side that corresponds of above-mentioned suction pump fixed plate have drain pump water inlet pipe support (31), drain pump water inlet pipe support (31) bolted connection has drain pump (21), drain pump (21) top threaded connection has drain pump water inlet pipe (22), drain pump water inlet pipe (22) opposite side is connected go up mould (24) sewage passageway (29), drain pump (21) bottom threaded connection has sewer pipe (20), sewer pipe (20) opposite side threaded connection sewage case (8).

6. A self-cleaning mold for a concrete block production line according to claim 5, wherein: the expansion frame is characterized in that a steam device supporting plate (15) is connected to the inside of the expansion frame (3) through bolts, a high-pressure steam device (12) is connected to the top of the steam device supporting plate (15) through bolts, a motor (11) is connected to the top of the high-pressure steam device (12) through bolts, a steam device water inlet pipe (10) is connected to one side of the high-pressure steam device (12) through threads, a clear water tank (9) is connected to the other side of the steam device water inlet pipe (10) through threads, a connecting valve (13) is connected to the other side of the high-pressure steam device (12) through threads, a steam device air outlet pipe (14) is connected to the other side of the connecting valve (13) through threads, and a pouring channel (27) of the upper die (24) is connected to the other side of the steam device air outlet pipe (14).