CN218965715U

CN218965715U - Template structure

Info

Publication number: CN218965715U
Application number: CN202222914069.8U
Authority: CN
Inventors: 莫根芳; 莫雨欣; 潘强
Original assignee: Huzhou Tianyi Prefabricated Components Co ltd
Current assignee: Huzhou Tianyi Prefabricated Components Co ltd
Priority date: 2022-10-31
Filing date: 2022-10-31
Publication date: 2023-05-05
Anticipated expiration: 2032-10-31

Abstract

The utility model provides a template structure for when solving prior art's template that mentions in the background art template pouring, the thick liquid in the fluid concrete is difficult to fully flow to the position that concrete contacted with the template to cause the concrete member side to produce the technical problem of honeycomb pitting phenomenon after the drawing of patterns, include: the four inner templates are detachably arranged at the top of the bottom plate and are sequentially connected to form rectangular distribution, the four outer templates are detachably arranged at the top of the bottom plate, are distributed in rectangular mode and are located on the periphery of the four inner templates, the four vibrating assemblies are respectively and correspondingly arranged on the outer walls of the four outer templates and are used for beating the outer templates corresponding to the vibrating, and the four driving assemblies are respectively and correspondingly arranged on the outer walls of the four outer templates and are connected with the corresponding vibrating assemblies and are used for driving the vibrating assemblies to beat the outer templates.

Description

Template structure

Technical Field

The utility model relates to the field of prefabricated part processing, in particular to a template structure.

Background

The template is a device for manufacturing a concrete prefabricated member, and the prefabricated member is mainly poured by fixing the template when the device is used, and the prefabricated member is removed after the concrete is solidified.

The prior art has some templates, such as the patent document entitled "concrete mould" with the publication number CN213829519U, discloses a mould structure comprising: the bottom panel and fix a plurality of side boards that just end to end become annular on the bottom panel, the bottom panel middle part is provided with the bottom surface arch, the protruding edge all around in bottom surface with form the bottom surface step portion between the non-protruding face of bottom panel, be provided with the side arch on the side board, the bellied both sides edge of side with all form the side step portion between the non-protruding face of side board, the bellied bottom side edge of side with all form lower part step portion between the non-protruding face of side board, the bottom surface step portion with lower part step portion interlock, a plurality of the side step portion of side board forms the connection structure of end to end interlock.

The above-mentioned patent documents can be used for fixing the mould, but after demoulding, the side of the concrete member after demoulding can form a lot of honeycomb pitting surfaces in many times, and after the pouring is completed, the construction staff can generally vibrate the concrete by means of a concrete vibrating rod, and the vibration needs to consume a lot of manpower, especially the edge part of the concrete, and is easy to vibrate in place, so that the part of the concrete close to the side is uneven, the slurry in the fluid concrete is difficult to sufficiently flow to the part of the concrete contacted with the mould plate, and the phenomenon of honeycomb pitting surfaces is caused on the side of the concrete member after demoulding.

Disclosure of Invention

Aiming at the defects existing in the prior art, the utility model provides a template structure which is used for solving the technical problem that slurry in fluid concrete is difficult to fully flow to the contact part of the concrete and a template when the template of the prior art is poured in the background art, so that honeycomb pitting phenomenon is generated on the side surface of a concrete member after demoulding.

The technical aim of the utility model is realized by the following technical scheme:

a template structure comprising: the four inner templates are detachably arranged at the top of the bottom plate and are sequentially connected to form rectangular distribution, the four outer templates are detachably arranged at the top of the bottom plate, are distributed in rectangular mode and are located on the periphery of the four inner templates, the four vibrating assemblies are respectively and correspondingly arranged on the outer walls of the four outer templates and are used for beating the outer templates corresponding to the vibrating, and the four driving assemblies are respectively and correspondingly arranged on the outer walls of the four outer templates and are connected with the corresponding vibrating assemblies and are used for driving the vibrating assemblies to beat the outer templates.

Working principle:

an operator first installs four inner forms to the top of the floor and then installs four outer forms to the top of the floor and around the periphery of the inner forms.

And then, an operator pours concrete between the inner template and the outer template, when the poured concrete needs to be hit and vibrated, the operator starts the driving assembly, the driving assembly drives the vibrating assembly to hit the outer template, the concrete edge part between the outer template and the inner template can be vibrated, in the process, slurry in the fluid concrete flows to the contact part of the outer template and the concrete, and the honeycomb pitting surface generated on the side surface of the concrete member is reduced.

After pouring is completed, the driving assembly is closed, and the vibration assembly can be stopped to strike the outer template.

And finally, pouring and forming the concrete prefabricated member, removing the outer template and the inner template, and taking the concrete prefabricated member away from the bottom plate through a lifting tool.

Compared with the prior art, the utility model has the following beneficial effects:

according to the utility model, the vibration assembly is arranged on the outer template, and the outer template can be hit and vibrated in the mode, so that the slurry in the concrete flows to the inner wall of the outer template, the slurry flows to the outer surface of the concrete member fully, the phenomenon that honeycomb pitting surface is generated on the side surface of the concrete prefabricated member is reduced, the structural strength of the concrete prefabricated member is enhanced, and certain aesthetic property of the concrete prefabricated member is also improved.

Drawings

FIG. 1 is a schematic cross-sectional view of an embodiment of the present utility model;

fig. 2 is a schematic diagram of an outer contour structure of an embodiment of the present utility model.

Reference numerals illustrate: a bottom plate 1, an inner template 2, an outer template 3, a mounting block 4, a cross rod 5, a hollow pipe 6, a vibrating rod 7, a fixed block 8, a guide rail 9, a sliding block 10, an air cylinder 11 connecting rod 12, diversion cover 13, first inserting groove 14, middle rod 15, hydraulic cylinder 16, bottom shell 17, protruding block 18, second inserting groove 19, first bolt 20,

Detailed Description

The technical scheme of the utility model is further described below with reference to the accompanying drawings and examples.

Examples:

as shown in fig. 1 and 2, a template structure includes: the novel vibrating assembly comprises a bottom plate 1, four inner templates 2, four outer templates 3, four vibrating assemblies and four driving assemblies, wherein the four inner templates 2 are detachably arranged at the top of the bottom plate 1 and are sequentially connected to form rectangular distribution, four second inserting grooves 19 which encircle into rectangular structures are formed in the bottom plate 1, the four inner templates 2 are respectively inserted into the four second inserting grooves 19 in a one-to-one correspondence manner, the four outer templates 3 are detachably arranged at the top of the bottom plate 1, are distributed in rectangular shapes and are positioned at the periphery of the four inner templates 2, four first inserting grooves 14 which encircle into rectangular structures are formed in the bottom plate 1, the four outer templates 3 are inserted into the four first inserting grooves 14 in one-to-one correspondence manner, the four vibrating assemblies are respectively arranged on the outer walls of the four outer templates 3 in a one-to-one correspondence manner and are used for beating the corresponding outer templates 3, and the four driving assemblies are respectively arranged on the outer walls of the four outer templates 3 in a one-to-one correspondence manner and are connected with the corresponding vibrating assemblies so as to be used for driving the vibrating assemblies to beat the outer templates 3.

As shown in fig. 1 and 2, the oscillating assembly comprises two mounting blocks 4, a cross rod 5, a hollow tube 6 and an oscillating rod 7, wherein the two mounting blocks 4 are fixedly arranged on the outer template 3, the cross rod 5 is fixedly connected between the two mounting blocks 4, the hollow tube 6 is rotatably sleeved on the cross rod 5, the oscillating rod 7 is fixedly connected on the hollow tube 6, and the driving assembly is connected with the hollow tube 6 so as to be used for driving the hollow tube 6 to rotate, and then the hollow tube 6 drives the oscillating rod 7 to strike the outer template 3.

As shown in fig. 1 and 2, the driving assembly includes two fixed blocks 8, two guide rails 9, two sliding blocks 10, two cylinders 11 and a connecting rod 12, two fixed blocks 8 are fixedly connected to the tops of two installation blocks 4 in a one-to-one correspondence, two guide rails 9 are fixedly connected to the tops of two fixed blocks 8 in a one-to-one correspondence, two sliding blocks 10 are slidably connected to two guide rails 9 in a one-to-one correspondence, two cylinders 11 are fixedly connected to the tops of two fixed blocks 8 in a one-to-one correspondence, telescopic ends of the cylinders 11 are fixedly connected to two sliding blocks 10 in a one-to-one correspondence, the connecting rod 12 is rotatably connected between the two sliding blocks 10, a middle rod 15 is fixed to the connecting rod 12, the middle rod 15 is slidably arranged on the outer side of the hollow tube 6 in a penetrating manner, and the oscillating rod 7 is fixedly connected with the middle rod 15.

As shown in fig. 1, a diversion cover 13 is detachably disposed at the top of the four inner templates 2, four first bolts 20 are screwed on four sides of the diversion cover 13, and the four first bolts 20 are screwed on the top of the four inner templates 2 in a one-to-one correspondence manner, so that the diversion cover 13 is detached.

Firstly, before pouring a concrete prefabricated part, an operator installs an inner template 2 on a bottom plate 1 through a second inserting groove 19, then installs four outer templates 3 on the top of the bottom plate 1 through a first inserting groove 14 and is positioned on the periphery of the inner template 2, the outer templates 3 are pushed by an external steel pipe, the four outer templates 3 are tightly attached and limit the outer templates 3, then the top plate of the four inner templates 2 is installed with a diversion cover 13, the poured concrete is prevented from entering the inner templates 2, the concrete is poured between the inner templates 2 and the outer templates 3, when the concrete needs to be vibrated, the operator starts eight cylinders 11, the telescopic ends of the eight cylinders 11 push sliding blocks 10 in one-to-one correspondence, the sliding blocks 10 slide in two guide rails 9 in one-to-one correspondence, the sliding of the sliding blocks 10 drive connecting rods 12 to rotate and horizontally, the movement of the connecting rods 12 drive the middle rods 15 to swing circumferentially in space, the circumferential swing of the middle rods 15 drive the hollow rods 6 to do circumferential movement on the cross rods 5, the circumferential swing of the middle rods 15 drives the circumferential swing rods 15, the circumferential swing rods 7 of the middle rods 15 drive the circumferential swing rods 7 to vibrate circumferentially, and the honeycomb members 7 vibrate to the inner walls of the prefabricated parts, thereby the concrete is completely and the concrete is completely vibrated, the vibration efficiency of the honeycomb panels is improved, and the concrete vibration efficiency is well is achieved.

The outer template 3 can be connected to the bottom plate 1 through the first inserting grooves 14, after the concrete prefabricated member is poured and molded, the outer template 3 can be disassembled, and the outer template 3 is taken down from the concrete prefabricated member.

As shown in fig. 1, the hydraulic cylinder device further comprises a bottom shell 17 with an opening at the top, two protruding blocks 18 are fixed in the bottom shell 17, two hydraulic cylinders 16 with vertically upward telescopic ends are fixedly connected in the bottom shell 17, the two hydraulic cylinders 16 are arranged between the two protruding blocks 18, and the bottom of the bottom plate 1 is fixedly connected with the telescopic ends of the two hydraulic cylinders 16.

When the concrete pouring opening is far away from the bottom plate 1, the two hydraulic cylinders 16 can be started, and the telescopic ends of the two hydraulic cylinders 16 are pushed upwards to drive the bottom plate 1 to move upwards, so that the concrete pouring opening is close to the bottom plate 1, and the pouring process is completed better.

Working principle:

the operator firstly installs four inner templates 2 on the top of the bottom plate 1, then installs four outer templates 3 on the top of the bottom plate 1 and located on the periphery of the inner templates 2, then pushes the four outer templates 3 with steel pipes to tightly connect the four outer templates 3, if necessary, the constructor can fix two opposite outer templates 3 by adopting a mode of opposite pulling screws, and then installs a diversion cover 13 on the top of the four inner templates 2.

Then, an operator pours concrete between the inner template 2 and the outer template 3, when the poured concrete needs to be hit and oscillated, the operator starts the air cylinder 11, the telescopic end of the air cylinder 11 pushes the corresponding sliding block 10, the sliding block 10 slides in the corresponding guide rail 9, the sliding of the sliding block 10 drives the connecting rod 12 to rotate and horizontally move, the connecting rod 12 can circumferentially rotate, the movement of the connecting rod 12 drives the circumferential oscillation of the middle rod 15, the circumferential oscillation of the middle rod 15 drives the circumferential movement of the hollow tube 6 on the cross rod 5, the circumferential movement of the hollow tube 6 drives the circumferential oscillation of the middle rod 15, the circumferential oscillation of the middle rod 15 drives the circumferential oscillation of the oscillating rod 7, and then the oscillating rod 7 can hit and oscillate the outer side of the outer template 3, so that honeycomb pitting surface can be generated on the side surface of the concrete member by the mode.

After pouring is completed, the cylinder 11 is closed, and the striking of the oscillating rod 7 on the outer template 3 can be stopped.

And finally, pouring and forming the concrete prefabricated member, removing the outer template 3, the inner template 2 and the diversion cover 13, and taking the concrete prefabricated member away from the bottom plate 1 through a lifting tool.

Claims

1. A template structure, comprising: the novel vibrating assembly comprises a bottom plate (1), four inner templates (2), four outer templates (3), four vibrating assemblies and four driving assemblies, wherein the inner templates (2) are detachably arranged at the top of the bottom plate (1) and sequentially connected to form rectangular distribution, the four outer templates (3) are detachably arranged at the top of the bottom plate (1) to form rectangular distribution and are located on the periphery of the four inner templates (2), the four vibrating assemblies are respectively and correspondingly arranged on the outer walls of the four outer templates (3) and used for beating the corresponding outer templates (3), and the four driving assemblies are respectively and correspondingly arranged on the outer walls of the four outer templates (3) and connected with the corresponding vibrating assemblies and used for driving the vibrating assemblies to beat the outer templates (3).

2. A form construction according to claim 1, wherein: the vibration assembly comprises two installation blocks (4), a cross rod (5), a hollow tube (6) and a vibration rod (7), wherein the two installation blocks (4) are fixedly arranged on the outer formwork (3), the cross rod (5) is fixedly connected between the two installation blocks (4), the hollow tube (6) is rotatably sleeved on the cross rod (5), the vibration rod (7) is fixedly connected on the hollow tube (6), and the driving assembly is connected with the hollow tube (6) and used for driving the hollow tube (6) to rotate so that the hollow tube (6) drives the vibration rod (7) to strike the outer formwork (3).

3. A form construction according to claim 2, wherein: the driving assembly comprises two fixing blocks (8), two guide rails (9), two sliding blocks (10), two air cylinders (11) and a connecting rod (12), wherein the two fixing blocks (8) are fixedly connected to the tops of the two installation blocks (4) in a one-to-one correspondence manner, the two guide rails (9) are fixedly connected to the tops of the two fixing blocks (8) in a one-to-one correspondence manner, the two sliding blocks (10) are slidably connected to the two guide rails (9) in a one-to-one correspondence manner, the two air cylinders (11) are fixedly connected to the tops of the two fixing blocks (8) in a one-to-one correspondence manner, the telescopic ends of the two air cylinders (11) are fixedly connected to the two sliding blocks (10) in a one-to-one correspondence manner, the connecting rod (12) is rotatably connected between the two sliding blocks (10), a middle rod (15) is fixedly arranged on the connecting rod (12), and the middle rod (15) is slidably arranged on the outer side of the hollow tube (6) in a penetrating manner, and the oscillating rod (7) is fixedly connected with the middle rod (15).

4. A form construction according to claim 3, wherein: the top of the four inner templates (2) is detachably provided with a diversion cover (13).

5. A form construction according to claim 4, wherein: four first inserting grooves (14) are formed in the bottom plate (1), and the four outer templates (3) are inserted into the four first inserting grooves (14) in a one-to-one correspondence mode.

6. A form construction according to claim 1, wherein: the hydraulic cylinder is characterized by further comprising a bottom shell (17) with an opening at the top, two protruding blocks (18) are fixed in the bottom shell (17), two hydraulic cylinders (16) with vertical and upward telescopic ends are fixedly connected in the bottom shell (17), the two hydraulic cylinders (16) are arranged between the two protruding blocks (18), and the bottom of the bottom plate (1) is fixedly connected with telescopic ends of the two hydraulic cylinders (16).