CN218964944U - Independent adjustment type box girder template polisher for polishing roller device - Google Patents

Independent adjustment type box girder template polisher for polishing roller device Download PDF

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Publication number
CN218964944U
CN218964944U CN202221438879.4U CN202221438879U CN218964944U CN 218964944 U CN218964944 U CN 218964944U CN 202221438879 U CN202221438879 U CN 202221438879U CN 218964944 U CN218964944 U CN 218964944U
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Prior art keywords
template
roller device
main body
grinding roller
truss
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CN202221438879.4U
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Chinese (zh)
Inventor
王薪程
武洁
李骥
杨兴
朱凯恒
尹斌
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Hunan Wuxin Intelligent Machinery Manufacturing Co ltd
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Hunan Wuxin Intelligent Machinery Manufacturing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The utility model discloses an independent adjustment type box girder template polisher for polishing roller devices, which comprises a main body truss and travelling mechanisms arranged at two ends of the top of the main body truss, wherein the main body truss is integrally provided with a template top surface polishing roller device, a template corner polishing roller device, a template side surface polishing roller device and a template bottom surface polishing roller device; the template top surface polishing roller device comprises a template top surface polishing roller device main body and an angle adjusting rod, wherein one end of the angle adjusting rod is fixedly assembled with the template top surface polishing roller device main body through a bolt assembly, and the other end of the angle adjusting rod is provided with an angle adjusting waist-shaped groove and is fixedly assembled with a main body truss through a bolt assembly penetrating the angle adjusting waist-shaped groove; the box girder template polisher of this application, the bolt assembly that corresponds and the different position fixed assembly in angle modulation waist type groove can adjust the angle of template top surface grinding roller device main part, makes its better laminating template top surface to be favorable to improving template efficiency of polishing and effect.

Description

Independent adjustment type box girder template polisher for polishing roller device
Technical Field
The utility model relates to the technical field of box girder template polishing, in particular to a box girder template polishing machine with an independently adjustable polishing roller device.
Background
Concrete always remains on the surface of the used box girder template, and when the box girder template is reused, the surface of the steel template needs to be polished and ash removed in order to ensure the quality and the appearance of the box girder produced subsequently.
The Chinese patent with the publication number of CN215239967U discloses a polisher for a steel template of a railway precast box girder, which integrates all polishing roller mechanisms together through a main body truss, and each polishing roller mechanism polishes the corresponding surface of the steel template, thereby realizing the technical purpose of adopting fewer polishing wheels to polish the surface of the steel template of the railway precast box girder without omission and accurately.
The grinding machine has the following defects: the laminating degree of each grinding roller mechanism's grinding roller and steel form is adjusted to the height that mainly adjusts main part truss through elevating system, and each grinding roller mechanism can't be according to the laminating degree between the independent adjustment of different operating modes and the corresponding grinding face, this influences effect and the efficiency of polishing to a certain extent.
Disclosure of Invention
In view of the above, the present utility model aims to provide a grinding roller device independent adjustment type box girder template grinding machine, so as to improve template grinding efficiency and effect.
The utility model solves the problems by the following technical means: the utility model provides an independent adjustment formula case roof beam template polisher of grinding roller device, includes main body truss and sets up the running gear at main body truss top both ends, the last integrated template top surface grinding roller device, template corner grinding roller device, template side grinding roller device and template bottom surface grinding roller device that is provided with of main body truss; the template top surface grinding roller device comprises a template top surface grinding roller device main body and an angle adjusting rod, one end of the angle adjusting rod is fixedly assembled with the template top surface grinding roller device main body through a bolt assembly, and the other end of the angle adjusting rod is provided with an angle adjusting waist-shaped groove and is fixedly assembled with a main body truss through a bolt assembly penetrating the angle adjusting waist-shaped groove.
Further, the template side grinding roller device comprises a template side grinding roller device main body, a first connecting plate and a second connecting plate, wherein the first connecting plate is fixedly assembled with the template side grinding roller device main body, a vertical waist-shaped groove is formed in the first connecting plate, the first connecting plate is fixedly assembled with the second connecting plate through a bolt assembly penetrating through the vertical waist-shaped groove, and a horizontal waist-shaped groove is formed in the second connecting plate, and the second connecting plate is fixedly assembled with a main truss through a bolt assembly penetrating through the horizontal waist-shaped groove.
Further, the template corner grinding roller device comprises a template corner grinding roller device main body, a mounting plate and a height adjusting rod, wherein the template corner grinding roller device main body is fixedly assembled with the mounting plate, a plurality of height adjusting holes are vertically arranged on the height adjusting rod at intervals, and the mounting plate is fixedly assembled with the height adjusting holes through a bolt assembly.
Further, the template bottom surface grinding roller device comprises a template bottom surface grinding roller device main body and a height adjusting screw, one end of the height adjusting screw is fixedly assembled with the template bottom surface grinding roller device main body, and the other end of the height adjusting screw is vertically and telescopically assembled with the main body truss and realizes telescopic positioning through a nut.
Further, the spraying device is integrally arranged on the main body truss.
Further, the main body truss is provided with a dust removing device in an integrated manner, dust removing pipe orifices are formed in shells of the template top surface polishing roller device main body, the template side surface polishing roller device main body, the template corner polishing roller device main body and the template bottom surface polishing roller device main body, and the dust removing device is communicated with the dust removing pipe orifices through dust removing pipes.
Further, extension brackets are arranged at two ends of the top of the main body truss in an extending mode.
Further, the storage support is detachably assembled with the main body truss, and a limiting structure is arranged on the storage support.
The utility model has the beneficial effects that:
the independent adjustment type box girder template polisher for the polishing roller device comprises a main body truss and travelling mechanisms arranged at two ends of the top of the main body truss, wherein the main body truss is integrally provided with a template top surface polishing roller device, a template corner polishing roller device, a template side surface polishing roller device and a template bottom surface polishing roller device; template top surface roller device that polishes includes template top surface roller device main part and angle regulation pole, the one end of angle regulation pole passes through bolt assembly and template top surface roller device main part fixed assembly, and angle regulation waist type groove has been seted up to the other end and through the bolt assembly and the main part truss fixed assembly who runs through angle regulation waist type groove, the box girder template polisher of this application, the bolt assembly of correspondence and the different position fixed assembly in angle regulation waist type groove can adjust the angle of template top surface roller device main part, makes its better laminating template top surface to be favorable to improving template precision and effect of polishing.
Drawings
The utility model is further described below with reference to the drawings and examples.
FIG. 1 is a schematic perspective view of a preferred embodiment of the present utility model;
FIG. 2 is a front view of a preferred embodiment of the present utility model;
FIG. 3 is a schematic view of the construction of a template top surface grinding roller assembly;
FIG. 4 is a schematic view of a construction of a template corner grinding roller assembly;
FIG. 5 is a schematic view of a construction of a template side grinding roll apparatus;
FIG. 6 is a schematic view of a construction of a template bottom surface grinding roller assembly;
FIG. 7 is a side view of a template bottom surface grinding roller assembly;
fig. 8 is a schematic structural view of the storage rack.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present utility model are included in the protection scope of the present utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby a feature defining "first," "second," or the like, may explicitly or implicitly include one or more such features, and in the description of the present utility model, a "plurality" means two or more, unless otherwise specifically limited.
As shown in fig. 1 to 8, the present embodiment provides an independently adjustable grinding roller device box girder template grinder, which comprises a main body truss 1 and travelling mechanisms 3 arranged at two ends of the top of the main body truss, wherein the travelling mechanisms are in sliding fit with rails 12 at two sides of the top of a pouring pedestal of a box girder to assist the longitudinal movement of the whole machine; extension brackets 2 are arranged at two ends of the top of the main body truss in an extending manner so as to adapt to different top die widths; the main body truss is integrally provided with a template top surface grinding roller device 5, a template corner grinding roller device 4, a template side surface grinding roller device 6 and a template bottom surface grinding roller device 8.
The template top surface grinding roller device comprises a template top surface grinding roller device main body 501 and an angle adjusting rod 502, wherein one end of the angle adjusting rod is fixedly assembled with the template top surface grinding roller device main body through a bolt assembly, and the other end of the angle adjusting rod is provided with an angle adjusting waist-shaped groove 5021 and is fixedly assembled with a main truss through a bolt assembly penetrating through the angle adjusting waist-shaped groove; when the angle adjusting device is specifically applied, the corresponding bolt assemblies are fixedly assembled with different positions of the angle adjusting waist-shaped groove, the angle of the polishing roller device main body on the top surface of the template can be adjusted, and the angle can be better attached to the top surface of the template, so that the polishing efficiency and effect of the template can be improved, and the angle adjusting waist-shaped groove in the embodiment can be realized in a mode of arranging screw holes at different positions of the angle adjusting rod 502.
As a further improvement to the above technical solution, the template side polishing roller device includes a template side polishing roller device main body 601, a first connection plate 602 and a second connection plate 603, where the first connection plate is fixedly assembled with the template side polishing roller device main body, a vertical waist-shaped groove 6021 is formed on the first connection plate and is fixedly assembled with the second connection plate through a bolt assembly penetrating through the vertical waist-shaped groove, and a horizontal waist-shaped groove 6031 is formed on the second connection plate and is fixedly assembled with the main truss through a bolt assembly penetrating through the horizontal waist-shaped groove; when the template side polishing roller device is specifically applied, corresponding bolt assemblies and different positions of the vertical waist-shaped groove are fixedly assembled, and the inclination angle of the template side polishing roller device main body can be adjusted by combining the corresponding bolt assemblies and different positions of the horizontal waist-shaped groove, so that the template side polishing roller device is better attached to the template side, and further the template polishing efficiency and effect are improved.
As a further improvement to the above technical solution, the template corner polishing roller device includes a template corner polishing roller device body 401, a mounting plate 402, and a height adjusting rod 403, where the template corner polishing roller device body is fixedly assembled with the mounting plate, and the height adjusting rod is vertically provided with a plurality of height adjusting holes 4031 at intervals, and the mounting plate is fixedly assembled with the height adjusting holes through a bolt assembly; when the template corner polishing roller device is specifically applied, the corresponding bolt assemblies are assembled with the height adjusting holes with different heights, so that the height position of the template corner polishing roller device main body can be adjusted, the template corner surface can be better attached, and the template polishing efficiency and effect can be further improved.
As a further improvement to the above technical scheme, the template bottom surface grinding roller device includes template bottom surface grinding roller device main part 801 and height adjusting screw 802, height adjusting screw one end and template bottom surface grinding roller device main part fixed assembly, the other end and the vertical flexible assembly of main part truss and realize flexible location through the nut, a more specific embodiment is: the main body truss comprises vertical channel steel, a bottom plate is arranged at the bottom end of the vertical channel steel, and nuts are assembled on two sides of the bottom plate after the height adjusting screw rod penetrates through the bottom plate to realize telescopic positioning; when the template polishing roller device is specifically applied, the height position of the template bottom surface polishing roller device main body can be adjusted through the height adjusting screw, so that the template bottom surface polishing roller device can be better attached to the template bottom surface, and further the template polishing efficiency and effect can be improved.
As a further improvement to the technical scheme, the spraying device 9 is integrally arranged on the main truss, and can spray the release agent after polishing, so that polishing is simpler, and preferably, the storage tank of the spraying device is arranged at the bottom, so that the filling and cleaning of consumable materials are facilitated.
As a further improvement to the above technical scheme, the main body truss is integrally provided with a dust removing device 11, and the shells of the main body of the template top surface polishing roller device, the main body of the template side polishing roller device, the main body of the template corner polishing roller device and the main body of the template bottom surface polishing roller device are provided with dust removing pipe orifices 13, and the dust removing device is communicated with the dust removing pipe orifices through dust removing pipes 10; when the dust removing device is started, the adsorption force of the dust removing device directly reaches the positions of the polishing roller devices through the dust removing pipe, so that the garbage generated during polishing can be effectively cleaned.
As a further improvement of the technical proposal, the utility model also comprises a storage bracket 7 which is detachably assembled with the main truss; the storage support is used for storing the box girder grinding machine when not working, can also serve as a conveying device to assist the grinding machine to convey to a designated position, and is provided with a limiting structure 701 to ensure that the box girder grinding machine is not shifted in the storage and conveying processes.
In summary, according to the box girder template polisher, the position and the angle of each group of polishing roller devices can be set according to the condition of the template to be polished; each polishing roller device can realize profiling adaptation of the template, so that self-adaptive adjustment of polishing spacing, pressure, speed and the like is ensured, and polishing efficiency and effect are effectively improved; in addition, all grinding devices are covered with a shell, and the shell is further provided with a dust removing pipe orifice, so that the shell can play a role in structural bearing and can serve as a dust collecting cover, and the dust collecting effect is effectively improved. In addition, the adjusting mode adopts the mode of matching the bolt with the waist-shaped groove, the structure is simple, and the cost is reduced.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered by the scope of the claims of the present utility model.

Claims (8)

1. The utility model provides an independent adjustment formula case roof beam template polisher of grinding roller device, includes main body truss (1) and sets up running gear (3) at main body truss top both ends, the last integrated template top surface grinding roller device (5), template corner grinding roller device (4), template side grinding roller device (6) and template bottom surface grinding roller device (8) that are provided with of main body truss; the method is characterized in that: the template top surface grinding roller device comprises a template top surface grinding roller device main body (501) and an angle adjusting rod (502), one end of the angle adjusting rod is fixedly assembled with the template top surface grinding roller device main body through a bolt assembly, and the other end of the angle adjusting rod is provided with an angle adjusting waist-shaped groove (5021) and is fixedly assembled with a main body truss through a bolt assembly penetrating through the angle adjusting waist-shaped groove.
2. The grinding roller assembly independent adjustment box girder formwork sander as claimed in claim 1, wherein: the template side grinding roller device comprises a template side grinding roller device main body (601), a first connecting plate (602) and a second connecting plate (603), wherein the first connecting plate is fixedly assembled with the template side grinding roller device main body, a vertical waist-shaped groove (6021) is formed in the first connecting plate, the first connecting plate is fixedly assembled with the second connecting plate through a bolt assembly penetrating through the vertical waist-shaped groove, and a horizontal waist-shaped groove (6031) is formed in the second connecting plate, and the second connecting plate is fixedly assembled with a main truss through a bolt assembly penetrating through the horizontal waist-shaped groove.
3. The grinding roller assembly independent adjustment box girder formwork sander as claimed in claim 2, wherein: the template corner grinding roller device comprises a template corner grinding roller device body (401), a mounting plate (402) and a height adjusting rod (403), wherein the template corner grinding roller device body is fixedly assembled with the mounting plate, a plurality of height adjusting holes (4031) are vertically formed in the height adjusting rod at intervals, and the mounting plate is fixedly assembled with the height adjusting holes through bolt assemblies.
4. A grinding roller assembly independent adjustment box girder formwork sander as claimed in claim 3, wherein: the template bottom surface grinding roller device comprises a template bottom surface grinding roller device main body (801) and a height adjusting screw (802), wherein one end of the height adjusting screw is fixedly assembled with the template bottom surface grinding roller device main body, and the other end of the height adjusting screw is vertically and telescopically assembled with a main body truss and realizes telescopic positioning through a nut.
5. The grinding roller assembly independent adjustment box girder formwork sander as set forth in claim 4, wherein: and a spraying device (9) is integrally arranged on the main body truss.
6. The grinding roll device independent adjustment box girder template grinder according to any one of claims 1 to 5, wherein: the dust removal device is characterized in that a dust removal device (11) is integrally arranged on the main body truss, and dust removal pipe orifices (13) are formed in shells of the template top surface polishing roller device main body, the template side surface polishing roller device main body, the template corner polishing roller device main body and the template bottom surface polishing roller device main body, and are communicated with the dust removal pipe orifices through dust removal pipes (10).
7. The grinding roller assembly independent adjustment box girder formwork sander as claimed in claim 6, wherein: extension brackets (2) are arranged at two ends of the top of the main body truss in an extending mode.
8. The grinding roller assembly independent adjustment box girder formwork sander as claimed in claim 7, wherein: the storage rack (7) is detachably assembled with the main body truss, and a limiting structure (701) is arranged on the storage rack.
CN202221438879.4U 2022-06-10 2022-06-10 Independent adjustment type box girder template polisher for polishing roller device Active CN218964944U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221438879.4U CN218964944U (en) 2022-06-10 2022-06-10 Independent adjustment type box girder template polisher for polishing roller device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221438879.4U CN218964944U (en) 2022-06-10 2022-06-10 Independent adjustment type box girder template polisher for polishing roller device

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CN218964944U true CN218964944U (en) 2023-05-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117549177A (en) * 2024-01-10 2024-02-13 中铁四局集团有限公司 Automatic grinding device of rail mounted case roof beam template

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117549177A (en) * 2024-01-10 2024-02-13 中铁四局集团有限公司 Automatic grinding device of rail mounted case roof beam template
CN117549177B (en) * 2024-01-10 2024-03-26 中铁四局集团有限公司 Automatic grinding device of rail mounted case roof beam template

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