CN218964900U

CN218964900U - Multi-station gear deburring device

Info

Publication number: CN218964900U
Application number: CN202222207680.7U
Authority: CN
Inventors: 曹金凤
Original assignee: Hangzhou Dawei Transmission Co ltd
Current assignee: Hangzhou Kaijin Machinery Co ltd
Priority date: 2022-08-22
Filing date: 2022-08-22
Publication date: 2023-05-05
Anticipated expiration: 2032-08-22

Abstract

The utility model discloses a multi-station gear deburring device which comprises a supporting table, wherein a rotating mechanism is arranged at the central position of the bottom end of the supporting table, supporting legs are arranged on two sides of the bottom end of the supporting table, and supporting plates are arranged on two sides of the top end of the rotating mechanism. According to the utility model, the placing racks are also arranged on the swinging mechanism, so that gears with different specifications can be synchronously placed in different placing racks when the device is used, the stability of placing the gears can be ensured through the mutual matching of the miniature electric push rod and the limiting plate, then the rotating motor is driven to drive the rotating shaft and the rotating disc to rotate, and meanwhile, the idler wheels rotate in the annular rolling grooves to limit and guide the rotation of the rotating disc, so that different gears can be rotated to the bottom end of the polishing disc for deburring, the multi-station processing of the device is realized, the working efficiency of the device is improved, and meanwhile, the diversity of the functions of the device can be realized.

Description

Multi-station gear deburring device

Technical Field

The utility model relates to the technical field of gear machining, in particular to a multi-station gear deburring device.

Background

The gear is a mechanical element which is arranged on the rim and is continuously meshed with the gear to transmit motion and power, the gear is applied in transmission for a long time, the running stability of the gear is emphasized along with the development of production, after the gear is machined, some burrs are inevitably left on the surface of the gear, so that the flatness of the gear is reduced, and the using effect of the gear is easily affected, therefore, a gear deburring device is required to be used for deburring the gear, the burrs on the gear are flattened, and the effect of improving the machining quality of the gear is achieved;

the existing gear deburring device is single in function and inconvenient to carry out multi-station machining when working, so that when the gear is subjected to deburring, the next gear is required to be placed after the previous gear is machined, deburring operation is carried out again, the working procedure operation is complex, the time consumption is long, the working efficiency of the device is affected, and further improvement is required to be provided according to the prior art.

Disclosure of Invention

The utility model aims to provide a multi-station gear deburring device which is used for solving the problem that the working efficiency of the existing deburring device in the background art is low when the existing deburring device is used.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a multistation gear burring device, includes the brace table, the central point department of brace table bottom is provided with rotary mechanism, the supporting leg is all installed to the both sides of brace table bottom, the extension board is all installed to rotary mechanism's top's both sides, the top of extension board all is provided with swing mechanism, the rack is installed on swing mechanism's top, and installs miniature electric putter in one side of rack, the limiting plate is installed to miniature electric putter's one end, the polishing frame is installed on the top of brace table, and the electric telescopic handle is installed on the top of polishing frame, the motor of polishing is installed to electric telescopic handle's bottom, and the mill is installed to the bottom of motor of polishing.

When the multi-station gear deburring device of the technical scheme is used, gears on different stations can be rotated to the position below the polishing disc through the rotating mechanism to polish, the working efficiency is higher, then the gears can be driven to synchronously swing through the swinging mechanism, the deburring angle is adjusted, and the deburring is more comprehensive.

Preferably, the rotary mechanism comprises a rotary motor, the rotary motor is arranged at the bottom end of the supporting table, the top end of the rotary motor is provided with a rotary shaft, the top end of the rotary shaft is provided with a rotary table, the top end of the rotary table is connected with the bottom end of the supporting plate, rollers are arranged at two sides of the bottom end of the rotary table, rolling grooves are formed in the outer parts of the rollers, and the rolling grooves are formed in the top end of the supporting table.

Preferably, the support plates are arranged at the top end of the turntable in two groups, and the two groups of support plates are symmetrically distributed about the vertical central axis of the turntable. The multi-gear placement can be realized, so that multi-station processing is performed.

Preferably, the rolling groove is annular, and the roller slides in the rolling groove. So as to ensure the stability of the rotation of the turntable and prevent the turntable from shaking.

Preferably, the swing mechanism comprises a motor frame, the motor frame is arranged at the top end of the support plate, the swing motor is arranged at the top end of the motor frame, the shaft is arranged at one end of the swing motor, the support plate is arranged at the top end of the support plate on one side of the motor frame, the support plate is provided with an arc-shaped groove, one side of the support plate above the arc-shaped groove is uniformly provided with a positioning hole, the inside of the arc-shaped groove is provided with a sliding block, one side of the sliding block is provided with a swing frame, one side of the swing frame is connected with one end of the shaft, and one side of the swing frame is provided with the positioning plate.

Preferably, the cross section of the arc-shaped groove is arc-shaped, the cross section of the positioning hole is rectangular, and the positioning holes are annularly distributed on the supporting plate. So as to limit the position of the swinging frame and improve the deburring precision of the gear, namely being beneficial to improving the processing quality of the gear.

Compared with the prior art, the utility model has the beneficial effects that: the multi-station gear deburring device not only has the function of multi-station processing, but also is convenient for adjusting the angle of the gear so as to carry out fine deburring operation on the gear;

(1) Through having set up two sets of extension boards on the carousel to having set up swing mechanism on the extension board corresponds, then having set up the rack equally on swing mechanism, so when using, can put into the gear of different specifications in the different racks in step, the operation process is comparatively simple, consuming time is few, then through the mutual cooperation of miniature electric putter and limiting plate, can ensure the stability that the gear was placed, then drive rotating electrical machines, drive rotation axis and carousel rotation, the gyro wheel rotates in the indent that the ring-shaped set up simultaneously, for the spacing direction of rotation of carousel, so that can rotate the different gears to the bottom of polishing dish and carry out the burring process, realize the multistation processing of device, the work efficiency of device has been improved, simultaneously can realize the variety of device function;

(2) The swing motor drives the crankshaft to rotate so as to drive the swing frame to swing left and right, and meanwhile, the sliding blocks are driven to synchronously slide in the arc grooves, a certain supporting force is provided for the swing of the swing frame, so that the swing frame is stable when swinging, and can not generate severe shaking or swaying, so that when deburring is carried out on teeth of the gear, the working angle can be adjusted, deburring operations can be carried out on different angles of the gear, deburring is more comprehensive, and the production quality of the gear is improved.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a front view of the present utility model;

FIG. 2 is a schematic view of the structure of FIG. 1A according to the present utility model;

FIG. 3 is a schematic side view of the swing mechanism of the present utility model;

FIG. 4 is a schematic top view of the turntable of the present utility model;

fig. 5 is a schematic perspective view of a gusset of the present utility model.

Reference numerals in the drawings illustrate: 1. a support table; 2. a rotation mechanism; 201. a rotating electric machine; 202. a rotation shaft; 203. a turntable; 204. a roller; 205. rolling grooves; 3. a support plate; 4. support legs; 5. a polishing frame; 6. an electric telescopic rod; 7. polishing a motor; 8. polishing the grinding disc; 9. a swinging mechanism; 901. a motor frame; 902. a swing motor; 903. a supporting plate; 904. an arc-shaped groove; 905. a slide block; 906. positioning holes; 907. a positioning plate; 908. a swing frame; 909. a crankshaft; 10. a placing rack; 11. a limiting plate; 12. miniature electric push rod.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without inventive faculty, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.

Referring to fig. 1-5, an embodiment of the present utility model is provided: a multi-station gear deburring device comprises a supporting table 1, wherein a rotating mechanism 2 is arranged at the center of the bottom end of the supporting table 1;

the rotating mechanism 2 comprises a rotating motor 201, the model of the rotating motor 201 is AKM2G-3x, the rotating motor 201 is connected with commercial power through a wire, the rotating motor 201 is arranged at the bottom end of the supporting table 1, a rotating shaft 202 is arranged at the top end of the rotating motor 201, a turntable 203 is arranged at the top end of the rotating shaft 202, the top end of the turntable 203 is connected with the bottom end of the supporting plate 3, rollers 204 are arranged at two sides of the bottom end of the turntable 203, rolling grooves 205 are formed in the outer parts of the rollers 204, and the rolling grooves 205 are formed in the top end of the supporting table 1;

two groups of support plates 3 are arranged at the top end of the turntable 203, and the two groups of support plates 3 are symmetrically distributed about the vertical central axis of the turntable 203;

the rolling groove 205 is annular, and the roller 204 slides in the rolling groove 205;

specifically, as shown in fig. 1 and fig. 4, when in use, the rotating motor 201 is driven to drive the rotating shaft 202 and the turntable 203 to rotate, and meanwhile, the roller 204 rotates in the annular rolling groove 205 to limit and guide the rotation of the turntable 203, so that different gears can be rotated to the bottom end of the polishing disc 8 to perform a deburring process, multi-station processing of the device is realized, and the working efficiency of the device is improved;

support legs 4 are arranged on two sides of the bottom end of the support table 1, support plates 3 are arranged on two sides of the top end of the rotating mechanism 2, and swing mechanisms 9 are arranged on the top ends of the support plates 3;

the swinging mechanism 9 comprises a motor frame 901, the motor frame 901 is arranged at the top end of the support plate 3, a swinging motor 902 is arranged at the top end of the motor frame 901, the model of the swinging motor 902 is YE3-80M2, the swinging motor 902 is connected with the mains supply through a wire, a crankshaft 909 is arranged at one end of the swinging motor 902, a support plate 903 is arranged at the top end of the support plate 3 at one side of the motor frame 901, an arc-shaped groove 904 is arranged on the support plate 903, a positioning hole 906 is uniformly arranged at one side of the support plate 903 above the arc-shaped groove 904, a sliding block 905 is arranged in the arc-shaped groove 904, a swinging frame 908 is arranged at one side of the sliding block 905, one side of the swinging frame 908 is connected with one end of the crankshaft 909, and a positioning plate 907 is arranged at one side of the swinging frame 908;

the section of the arc-shaped groove 904 is arc-shaped, the section of the positioning hole 906 is rectangular, and the positioning holes 906 are annularly distributed on the supporting plate 903;

specifically, as shown in fig. 2 and 3, when in use, the swing motor 902 drives the crankshaft 909 to rotate so as to drive the swing frame 908 to swing left and right, and simultaneously drives the sliding block 905 to slide synchronously in the arc-shaped groove 904, so that a certain supporting force is provided for the swing of the swing frame 908, and the swing frame 908 is stable when in swing, so that the deburring working angle of the gear is adjusted, so that deburring operations are carried out on different angles of the gear, and the production quality of the gear is improved;

a placing frame 10 is arranged at the top end of the swinging mechanism 9, a miniature electric push rod 12 is arranged at one side of the placing frame 10, a limiting plate 11 is arranged at one end of the miniature electric push rod 12, a polishing frame 5 is arranged at the top end of the supporting table 1, an electric telescopic rod 6 is arranged at the top end of the polishing frame 5, the model of the electric telescopic rod 6 is YT4389, a polishing motor 7 is arranged at the bottom end of the electric telescopic rod 6, and a polishing disc 8 is arranged at the bottom end of the polishing motor 7;

specifically, as shown in fig. 1, when in use, the miniature electric push rod 12 pushes the limiting plate 11 until the miniature electric push rod abuts against the gear, so that the gear is limited, and stable deburring is performed on the gear, and then, the gear can be efficiently deburred through the mutual matching of the polishing motor 7 and the polishing disc 8, and the operation is convenient.

Working principle: when the utility model is used, firstly, a gear is placed in the placement frame 10, then the miniature electric push rod 12 is driven, the limiting plate 11 is pushed to move to one side close to the gear, and then the gear is clamped and limited, so that the placement stability of the gear is ensured;

secondly, driving a rotating motor 201 to drive a rotating shaft 202 to rotate so as to drive a turntable 203 to synchronously rotate, then synchronously rotating in a rolling groove 205 through a roller 204 to limit and guide, preventing shaking and the like during sliding, and adjusting the position of a gear by rotating the turntable 203 until the gear is rotated to be right below a polishing disc 8, then driving an electric telescopic rod 6 to push a polishing motor 7 to move downwards until the polishing disc 8 is moved to be in contact with the gear, and then driving the polishing motor 7 to drive the polishing disc 8 to rotate, so that deburring operation can be performed on the gear;

finally, the swing motor 902 is driven to drive the crankshaft 909 to rotate, so that the swing frame 908 is driven to rotate synchronously, namely the swing frame 908 can swing left and right, the deburring angle of the gear can be adjusted, so that the deburring comprehensiveness of the gear is ensured, when the swing frame 908 rotates to a certain angle, the position of the swing frame 908 can be further limited through the mutual cooperation of the positioning plate 907 and the positioning hole 906, the gear is ensured to be more stable when deburring, and the working accuracy and the working efficiency of the device are improved.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present utility model without undue burden.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. The utility model provides a multistation gear burring device, includes brace table (1), its characterized in that: the center position of the bottom end of the supporting table (1) is provided with a rotating mechanism (2), both sides of the bottom end of the supporting table (1) are provided with supporting legs (4), both sides of the top end of the rotating mechanism (2) are provided with supporting plates (3), the top ends of the supporting plates (3) are provided with swinging mechanisms (9), the top ends of the swinging mechanisms (9) are provided with a placing frame (10), and miniature electric putter (12) are installed to one side of rack (10), limiting plate (11) are installed to the one end of miniature electric putter (12), polishing frame (5) are installed on the top of brace table (1), and electric telescopic handle (6) are installed on the top of polishing frame (5), motor (7) polish are installed to the bottom of electric telescopic handle (6), and polish dish (8) are installed to the bottom of motor (7) polish.

2. The multi-station gear deburring device as set forth in claim 1, wherein: rotary mechanism (2) are including rotating electrical machines (201), and rotating electrical machines (201) set up in the bottom of brace table (1), rotation axis (202) are installed on the top of rotating electrical machines (201), and top installation carousel (203) of rotation axis (202), the top of carousel (203) is connected with the bottom of extension board (3), gyro wheel (204) are all installed to the both sides of carousel (203) bottom, and the outside of gyro wheel (204) all is provided with rolling groove (205), rolling groove (205) all set up in the top of brace table (1).

3. The multi-station gear deburring device as set forth in claim 2, wherein: two groups of support plates (3) are arranged at the top end of the turntable (203), and the two groups of support plates (3) are symmetrically distributed relative to the vertical central axis of the turntable (203).

4. The multi-station gear deburring device as set forth in claim 2, wherein: the rolling groove (205) is annular, and the roller (204) slides in the rolling groove (205).

5. The multi-station gear deburring device as set forth in claim 1, wherein: swing mechanism (9) are including motor frame (901), and motor frame (901) set up in the top of extension board (3), swing motor (902) are installed on the top of motor frame (901), and pivot (909) are installed to the one end of swing motor (902), extension board (903) are installed on the top of extension board (3) of motor frame (901) one side, and are provided with arc wall (904) on extension board (903), locating hole (906) are evenly installed to one side of extension board (903) of arc wall (904), the internally mounted of arc wall (904) has slider (905), and installs swing frame (908) in one side of slider (905), one side of swing frame (908) is connected with the one end of pivot (909), locating plate (907) are installed to one side of swing frame (908).

6. The multi-station gear deburring device as set forth in claim 5, wherein: the cross section of the arc-shaped groove (904) is arc-shaped, the cross section of the positioning hole (906) is rectangular, and the positioning holes (906) are annularly distributed on the supporting plate (903).