CN218964820U - Vibration reduction structure for machine tool and machine tool - Google Patents
Vibration reduction structure for machine tool and machine tool Download PDFInfo
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- 230000003014 reinforcing effect Effects 0.000 claims description 29
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Abstract
本实用新型公开了一种用于机床的减振结构及机床,其中减振结构包括:横梁及支撑骨架,横梁包括:侧面壳体及端盖,侧面壳体采用空心结构,端盖扣合在侧面壳体的两端,支撑骨架设置在横梁内部。本实用新型所采用的横梁结构是空心的,大幅度降低了横梁质量,而支撑骨架提高了横梁的强度及抗变形能力,故根据动能公式可知,运动速度相同的物体,质量越大,具有的动能就越大,对于机床的损害就越大,故本实用新型通过减小横梁质量,减小了横梁振动对于机床的损害;同时,空心结构还会进行振动吸收,减小横梁振动的进一步传播,降低了机床的整体振幅,避免了使用弹簧减震结构会造成机床刀具的抖动,降低机床的加工精度,导致产品加工良率较低的问题。
The utility model discloses a vibration damping structure for a machine tool and the machine tool, wherein the vibration damping structure includes: a beam and a supporting frame, the beam includes: a side shell and an end cover, the side shell adopts a hollow structure, and the end cover is fastened on the At both ends of the side shell, the supporting frame is arranged inside the beam. The beam structure adopted in the utility model is hollow, which greatly reduces the quality of the beam, and the supporting frame improves the strength and deformation resistance of the beam. Therefore, according to the kinetic energy formula, it can be known that the greater the mass of an object with the same moving speed, the greater the quality of the beam. The greater the kinetic energy, the greater the damage to the machine tool, so the utility model reduces the damage of the beam vibration to the machine tool by reducing the mass of the beam; at the same time, the hollow structure can also perform vibration absorption to reduce the further transmission of beam vibration , reducing the overall amplitude of the machine tool, avoiding the vibration of the machine tools caused by the use of the spring damping structure, reducing the machining accuracy of the machine tool, and resulting in a low product processing yield.
Description
技术领域technical field
本实用新型涉及机械技术领域,尤其涉及的是一种用于机床的减振结构及机床。The utility model relates to the technical field of machinery, in particular to a vibration-damping structure for a machine tool and the machine tool.
背景技术Background technique
申请号为2021233930882的实用新型专利公布了一种高强度减震数控机床钣金外壳,如图1所示,其包括:上壳体1和下壳体2,位于上壳体1前侧部设置有可横向移动且具有防护效果的防护组件,防护组件由固定连接于上壳体1上的防护罩3以及可横向移动的移动门4组成,移动门4上具有可观察数控机床内部且呈透明状结构设置的观察口5,上壳体1与下壳体2之间设置有具有减震缓冲效果的减震结构,上壳体1和下壳体2之间为活动连接,位于上壳体1一体成型有供数控机床控面板安装的安装壳体,位于上壳体1后侧部具有电控柜6,且上壳体1和下壳体2均为一体成型加工,位于上壳体1和下壳体2之间设置有减震结构,减震结构由若干个设置于下壳体2顶部的导向柱7和套设于若干个导向柱7上的减震弹簧8组成,且若干个所导向柱7依次间隔分布于上壳体1顶部。The utility model patent with application number 2021233930882 discloses a high-strength shock-absorbing CNC machine tool sheet metal shell, as shown in Figure 1, which includes: an
2021233930882所采用的减震结构是导向柱及减震弹簧,这种减震结构无法应用于刀具及其载体,否则将会造成机床刀具的抖动,降低机床的加工精度,导致产品加工良率较低。The damping structure adopted by 2021233930882 is a guide column and a damping spring. This damping structure cannot be applied to the tool and its carrier, otherwise it will cause the machine tool to vibrate, reduce the machining accuracy of the machine tool, and result in a low product processing yield. .
申请号为2019213845644的实用新型专利公布了一种机床用横梁立柱连接结构,如图2所示,其包括:横梁101、凹槽201和收集盒301,所述横梁101外壁均匀开设有第一固定孔104,所述横梁101底部两侧粘接有两个橡胶垫106,橡胶垫106可为连接结构进行减震,两个所述橡胶垫106底部依次粘接有第一立柱102与第二立柱103,第一立柱102与第二立柱103现状不一,便于多种立柱与横梁101进行连接固定,所述第一立柱102与第二立柱103内均匀开设有第二固定孔105,所述第一固定孔104内通过螺栓与第二固定孔105配合螺纹固定,从而对横梁101、第一立柱102与第二立柱103整体进行固定连接,所述橡胶垫106、第一立柱102和第二立柱103顶部均匀开设有凹槽201,所述凹槽201内镶嵌有限位圆杆206,所述限位圆杆206外壁滑动套有两个固定套环204,限位圆杆206起到为固定套环204支撑的作用,两个所述固定套环204之间焊接有复位弹簧205,复位弹簧205可起到为连接结构进行再次减震的作用。The utility model patent with the application number 2019213845644 discloses a connection structure of beams and columns for machine tools, as shown in Figure 2, which includes: a
2019213845644所公布的机床用横梁立柱连接结构设置有两层减震,分别为橡胶垫及复位弹簧,旨在避免由于缺乏减震结构而使横梁与立柱之间接触面和固定用螺栓损坏,进而提高横梁立柱连接结构的实用性;但显然该减震结构同样会造成机床刀具的抖动,降低机床的加工精度,导致产品加工良率较低。2019213845644 discloses that the beam-column connection structure for machine tools is provided with two layers of shock absorption, which are rubber pads and return springs respectively, aiming to avoid damage to the contact surface between the beam and the column and the fixing bolts due to the lack of a shock-absorbing structure, thereby improving The practicability of the beam-column connection structure; but obviously, the shock-absorbing structure will also cause the vibration of the machine tools, reduce the machining accuracy of the machine tool, and result in a low product processing yield.
可见,现有用于同型号工件加工的机床的多工作台结构还有待改进和发展。It can be seen that the existing multi-table structure of the machine tool used for processing workpieces of the same type still needs to be improved and developed.
实用新型内容Utility model content
鉴于上述现有技术的不足,本实用新型的目的在于提供一种用于机床的减振结构及机床,旨在解决现有技术中减振结构会造成机床刀具的抖动,降低机床的加工精度,导致产品加工良率较低的问题。In view of the above-mentioned deficiencies in the prior art, the purpose of this utility model is to provide a vibration-damping structure and a machine tool for machine tools, aiming to solve the problem that the vibration-damping structure in the prior art will cause the machine tools to vibrate and reduce the machining accuracy of the machine tool. Lead to the problem of low product processing yield.
本实用新型技术方案如下:The technical scheme of the utility model is as follows:
一种用于机床的减振结构,包括:横梁及支撑骨架,所述横梁包括:侧面壳体及端盖,所述侧面壳体采用空心结构,所述端盖扣合在所述侧面壳体的两端,所述支撑骨架设置在所述横梁内部。A vibration damping structure for a machine tool, comprising: a beam and a supporting frame, the beam includes: a side shell and an end cover, the side shell adopts a hollow structure, and the end cover is fastened to the side shell The two ends of the support frame are arranged inside the beam.
上述方案的效果在于:本实用新型所采用的横梁结构是空心的,相对于实心结构而言,大幅度降低了横梁质量,而支撑骨架则可以提高横梁的强度及抗变形能力,故根据动能公式可知,运动速度相同的物体,质量越大,具有的动能就越大,对于机床的损害就越大,故本实用新型通过减小横梁质量,减小了横梁振动对于机床的损害;同时,空心结构还会进行振动吸收,减小横梁振动的进一步传播,降低了机床的整体振幅,避免了使用弹簧减震结构会造成机床刀具的抖动,降低机床的加工精度,导致产品加工良率较低的问题。The effect of the above scheme is that the beam structure adopted by the utility model is hollow, which greatly reduces the quality of the beam compared with the solid structure, and the supporting frame can improve the strength and deformation resistance of the beam, so according to the kinetic energy formula It can be seen that for objects with the same moving speed, the greater the mass, the greater the kinetic energy and the greater the damage to the machine tool. Therefore, the utility model reduces the damage of the beam vibration to the machine tool by reducing the mass of the beam; at the same time, the hollow The structure also absorbs vibration, reduces the further transmission of beam vibration, reduces the overall vibration amplitude of the machine tool, avoids the vibration of the machine tool tool caused by the use of spring shock absorbing structure, reduces the machining accuracy of the machine tool, and leads to low product processing yield. question.
在进一步的优选方案中,所述用于机床的减振结构还包括:加强筋,所述加强筋设置有第一插接凸起及第二插接凸起;所述侧面壳体上开设有插接槽,所述第一插接凸起及第二插接凸起分别插入于侧面壳体两个不同侧面的插接槽。In a further preferred solution, the vibration damping structure for a machine tool further includes: a reinforcing rib, the reinforcing rib is provided with a first insertion protrusion and a second insertion protrusion; The insertion slot, the first insertion protrusion and the second insertion protrusion are respectively inserted into the insertion slots on two different sides of the side shell.
上述方案的效果在于:由于第一插接凸起及第二插接凸起分别插入于侧面壳体两个不同侧面的插接槽,故插接凸起与插入槽的配合结构一方面提高了侧面壳体拐角处的强度,另一方面提高了侧面壳体两个不同侧面之间的连接强度;若横梁在三轴移载机构的带动下需要移动时,加强筋可以有效提高横梁各个组成部分的运动一致性,保证横梁的整体性。The effect of the above scheme is that: since the first insertion protrusion and the second insertion protrusion are respectively inserted into the insertion grooves on two different sides of the side housing, the matching structure between the insertion protrusion and the insertion groove improves on the one hand. The strength at the corner of the side shell, on the other hand, improves the connection strength between the two different sides of the side shell; if the beam needs to be moved under the drive of the three-axis transfer mechanism, the ribs can effectively improve the strength of each component of the beam. The consistency of movement ensures the integrity of the beam.
在进一步的优选方案中,所述加强筋上开设有第一螺纹孔,所述端盖上开设有第二螺纹孔,所述端盖通过第一螺纹孔、第二螺纹孔及螺纹连接件可拆卸连接在一起。In a further preferred solution, the reinforcing rib is provided with a first threaded hole, and the end cap is provided with a second threaded hole, and the end cap can be connected through the first threaded hole, the second threaded hole and the threaded connector. Disassemble the connections together.
上述方案的效果在于:加强筋不仅起到侧面壳体拐角处的支撑作用,还将端盖、侧面壳体(根据侧面壳体的侧板数量,还可能包括侧面壳体的不同侧板)连接为一个整体,显然提高了横梁的整体强度;而且横梁在三轴移载机构的带动下需要移动时,加强筋与端盖的连接关系可以进一步提高横梁各个组成部分的运动一致性,显著提高横梁的整体性。The effect of the above scheme is that the reinforcing ribs not only play a supporting role at the corner of the side shell, but also connect the end cover and the side shell (according to the number of side plates of the side shell, it may also include different side plates of the side shell) As a whole, the overall strength of the beam is obviously improved; and when the beam needs to be moved under the drive of the three-axis transfer mechanism, the connection relationship between the rib and the end cover can further improve the movement consistency of each component of the beam, and significantly improve the beam. of integrity.
在进一步优选方案中,所述支撑骨架包括:横向骨架及纵向骨架,所述横向骨架的两端分别插入连接于所述横梁的前后两侧面,所述纵向骨架的两端分别插入连接于所述横梁的上下两侧面。In a further preferred solution, the supporting framework includes: a transverse framework and a longitudinal framework, the two ends of the transverse framework are respectively inserted and connected to the front and rear sides of the beam, and the two ends of the longitudinal framework are respectively inserted and connected to the The upper and lower sides of the beam.
上述方案的效果在于:纵向骨架可以提高横梁上下两侧面之间的强度,横向骨架则可以提高横梁前后两侧面之间的强度,而且由于纵向骨架与横向骨架必然存在交叉,故横梁的整体强度将被大幅度提高;而且由于支撑骨架的存在,横梁的整体性势必被进一步提高,故此支撑骨架将进一步提高横梁移动时各个组成部分的运动一致性。The effect of the above scheme is that the longitudinal frame can increase the strength between the upper and lower sides of the beam, and the transverse frame can increase the strength between the front and rear sides of the beam, and since the longitudinal frame and the transverse frame must cross, the overall strength of the beam will be reduced. is greatly improved; and due to the existence of the supporting frame, the integrity of the beam is bound to be further improved, so the supporting frame will further improve the movement consistency of each component when the beam moves.
在进一步优选方案中,所述支撑骨架还包括:加强骨架,所述加强骨架垂直于所述纵向骨架及横向骨架且平行于所述端盖。In a further preferred solution, the supporting frame further includes: a reinforcing frame, the reinforcing frame is perpendicular to the longitudinal frame and the transverse frame and parallel to the end cover.
上述方案的效果在于:加强骨架的设置进一步加强了横梁的强度,且由于其和纵向骨架及横向骨架皆有交叉,故横梁的整体强度及移动时各个组成部分的运动一致性将被大幅度提高。The effect of the above scheme is: the setting of the reinforcing frame further strengthens the strength of the beam, and since it intersects with the longitudinal frame and the transverse frame, the overall strength of the beam and the movement consistency of each component will be greatly improved when moving .
在进一步优选方案中,所述纵向骨架、横向骨架及加强骨架上皆开设有减震孔。In a further preferred solution, the longitudinal frame, the transverse frame and the reinforcing frame are all provided with shock-absorbing holes.
上述方案的效果在于:减震孔一方面可以降低支撑骨架的重量,另一方面可以吸收横梁传递过来的震动,使得纵向骨架、横向骨架及加强骨架在提高横梁性能的同时,提高整个减震结构的减震能力。The effect of the above scheme is that: on the one hand, the damping holes can reduce the weight of the supporting frame, and on the other hand, they can absorb the vibration transmitted by the beam, so that the longitudinal frame, the transverse frame and the reinforcing frame can improve the performance of the beam while improving the performance of the entire shock-absorbing structure. shock absorbing capacity.
在进一步优选方案中,所述横梁为动梁,用于在Y轴移载机构的驱动下带动X轴移载机构及Z轴移载机构移动;所述Z轴移载机构设置有多个,多个所述Z轴移载机构分布在所述横梁的前后两侧面,位于同一侧的至少两个Z轴移载机构之间通过连接架相连接,以通过同一X轴移载机构驱动。In a further preferred solution, the beam is a moving beam, which is used to drive the X-axis transfer mechanism and the Z-axis transfer mechanism to move under the drive of the Y-axis transfer mechanism; the Z-axis transfer mechanism is provided with multiple, A plurality of the Z-axis transfer mechanisms are distributed on the front and back sides of the beam, and at least two Z-axis transfer mechanisms located on the same side are connected through a connecting frame to be driven by the same X-axis transfer mechanism.
上述方案的效果在于:Y轴移载机构驱动的动梁结构与适用于多工位的多Z轴移载机构在提高机床加工效率的同时,降低了工件的生产成本,而加强筋和/或支撑骨架则保证了横梁移动时各个组成部分的运动一致性,进而提高了各个工作台上工件加工的一致性及良品率。The effect of the above scheme is that the moving beam structure driven by the Y-axis transfer mechanism and the multi-Z-axis transfer mechanism suitable for multi-stations can improve the machining efficiency of the machine tool while reducing the production cost of the workpiece, while the ribs and/or The supporting frame ensures the consistency of movement of each component when the beam moves, thereby improving the consistency and yield of workpieces on each workbench.
在进一步优选方案中,所述连接架包括:空心边框及至少一个纵向支撑板,所述纵向支撑板采用空心结构;所述空心边框面向所述纵向支撑板一侧开设有连接凹槽,所述纵向支撑板面向所述空心边框一侧设置有连接凸起,所述连接凹槽与所述连接凸起相适配。In a further preferred solution, the connecting frame includes: a hollow frame and at least one longitudinal support plate, the longitudinal support plate adopts a hollow structure; a connecting groove is opened on the side of the hollow frame facing the longitudinal support plate, and the A connection protrusion is provided on the side of the longitudinal support plate facing the hollow frame, and the connection groove is adapted to the connection protrusion.
上述方案的效果在于:空心边框及纵向支撑板皆采用空心结构,质量较小,在保证将Z轴移载机构连接在一起的同时不会因质量较大而造成振动较大,反而会因空心结构的小质量及吸震特性减小由Z轴移载机构及横梁传递过来的震动力,进而提高机床的抗震能力;与此同时,连接凹槽与连接凸起配合将形成榫卯结构,使空心边框及纵向支撑板紧密结合在一起,保证连接架的整体强度。The effect of the above scheme is that both the hollow frame and the longitudinal support plate adopt a hollow structure with a small mass. While ensuring that the Z-axis transfer mechanism is connected together, the vibration will not be large due to the large mass, but will be caused by the hollow structure. The small mass and shock-absorbing characteristics of the structure reduce the vibration force transmitted by the Z-axis transfer mechanism and the beam, thereby improving the shock resistance of the machine tool; at the same time, the cooperation between the connecting groove and the connecting protrusion will form a tenon-tenon structure, making the The frame and the longitudinal support plate are closely combined to ensure the overall strength of the connecting frame.
在进一步优选方案中,所述侧面壳体包括:至少两个侧板,所述侧板的第一侧设置有第一拼接凸起及第一拼接槽,第二侧设置有第二拼接凸起及第二拼接槽,所述第一拼接凸起及第一拼接槽分别用于适配相邻侧板的第二拼接槽及第二拼接凸起;所述侧板的两端皆设置有第三拼接凸起及第三拼接槽,所述端盖沿边缘设置有第四拼接凸起及第四拼接槽,所述第四拼接凸起及第四拼接槽分别用于适配侧板上的第三拼接槽及第三拼接凸起;相邻侧板以及侧板与端盖之间拼接后焊接在一起。In a further preferred solution, the side housing includes: at least two side plates, the first side of the side plates is provided with a first splicing protrusion and a first splicing groove, and the second side is provided with a second splicing protrusion and the second splicing groove, the first splicing protrusion and the first splicing groove are respectively used to fit the second splicing groove and the second splicing protrusion of the adjacent side plate; both ends of the side plate are provided with the first Three splicing protrusions and a third splicing groove, the end cover is provided with a fourth splicing protrusion and a fourth splicing groove along the edge, and the fourth splicing protrusion and the fourth splicing groove are respectively used to adapt to the The third splicing groove and the third splicing protrusion; the adjacent side plates and the side plates and the end cover are welded together after being spliced.
上述方案的效果在于:采用螺丝钉连接,螺丝将因侧板吸收消化振动而逐渐松脱,很容易因螺丝脱落而造成加工事故,本实用新型采用拼接及焊接紧密结合的方式,使拼接为焊接做好定位的铺垫,焊接对拼接好的结合点进行加固,又通过连续相互嵌合的拼接结构提高焊接的牢固性,极大程度的提高了侧面壳体中侧板的连接稳定性以及拼接焊接后侧面壳体的完整性;且使得支撑骨架被稳稳的限位在横梁内,保证了支撑骨架的位置不会发生变动,反过来被稳定限位的支撑骨架又对横梁进行牢固的支撑;在提高整个减震结构减震性能的基础上,进一步提高了横梁的抗变形能力。The effect of the above scheme is: using screws to connect, the screws will gradually loosen due to the absorption and digestion vibration of the side plate, and it is easy to cause processing accidents due to the screw falling off. Well-positioned bedding, welding reinforces the spliced joints, and improves the firmness of the welding through the continuous interfitting splicing structure, which greatly improves the connection stability of the side panels in the side shell and the splicing and welding. The integrity of the side shell; and the support frame is stably limited in the beam, ensuring that the position of the support frame will not change. In turn, the support frame that is stably limited supports the beam firmly; On the basis of improving the shock-absorbing performance of the entire shock-absorbing structure, the anti-deformation ability of the beam is further improved.
一种机床,包括如上所述的用于机床的减振结构。由于机床包括上述用于机床的减振结构的所有技术特征,故机床亦包括上述用于机床的减振结构的所有技术效果,不再赘述。A machine tool includes the above-mentioned vibration damping structure for the machine tool. Since the machine tool includes all the technical features of the above-mentioned vibration-damping structure for the machine tool, the machine tool also includes all the technical effects of the above-mentioned vibration-damping structure for the machine tool, which will not be repeated here.
与现有技术相比,本实用新型提供的用于机床的减振结构,包括:横梁及支撑骨架,所述横梁包括:侧面壳体及端盖,所述侧面壳体采用空心结构,所述端盖扣合在所述侧面壳体的两端,所述支撑骨架设置在所述横梁内部。本实用新型所采用的横梁结构是空心的,相对于实心结构而言,大幅度降低了横梁质量,而支撑骨架则可以提高横梁的强度及抗变形能力,故根据动能公式可知,运动速度相同的物体,质量越大,具有的动能就越大,对于机床的损害就越大,故本实用新型通过减小横梁质量,减小了横梁振动对于机床的损害;同时,空心结构还会进行振动吸收,减小横梁振动的进一步传播,降低了机床的整体振幅,避免了使用弹簧减震结构会造成机床刀具的抖动,降低机床的加工精度,导致产品加工良率较低的问题。Compared with the prior art, the damping structure for machine tools provided by the utility model includes: a beam and a supporting frame, and the beam includes: a side shell and an end cover, and the side shell adopts a hollow structure, and the The end caps are fastened to the two ends of the side shell, and the support frame is arranged inside the crossbeam. The beam structure adopted in the utility model is hollow, and compared with the solid structure, the quality of the beam is greatly reduced, while the supporting frame can improve the strength and deformation resistance of the beam. Therefore, according to the kinetic energy formula, the The greater the mass of the object, the greater the kinetic energy it has, and the greater the damage to the machine tool. Therefore, the utility model reduces the damage of the beam vibration to the machine tool by reducing the mass of the beam; at the same time, the hollow structure can also perform vibration absorption. , reducing the further transmission of beam vibration, reducing the overall amplitude of the machine tool, avoiding the vibration of the machine tools caused by the use of spring damping structures, reducing the machining accuracy of the machine tool, and resulting in lower product processing yields.
附图说明Description of drawings
图1是2021233930882所公布高强度减震数控机床钣金外壳的结构示意图。Figure 1 is a schematic structural view of the sheet metal shell of the high-strength shock-absorbing CNC machine tool announced in 2021233930882.
图2是2019213845644所公布机床用横梁立柱连接结构的结构示意图。Figure 2 is a structural schematic diagram of the beam column connection structure for machine tools announced in 2019213845644.
图3是本实用新型较佳实施例中用于机床的减振结构的结构示意图。Fig. 3 is a structural schematic diagram of a vibration-damping structure for a machine tool in a preferred embodiment of the present invention.
图4是本实用新型进一步较佳实施例中用于机床的减振结构所用第一L形侧板与第二L形侧板的配合结构示意图。Fig. 4 is a schematic diagram of the cooperative structure of the first L-shaped side plate and the second L-shaped side plate used in the vibration-damping structure of the machine tool in a further preferred embodiment of the present invention.
图5是图4中局部A的放大图。FIG. 5 is an enlarged view of part A in FIG. 4 .
图6是图4中局部B的放大图。FIG. 6 is an enlarged view of part B in FIG. 4 .
图7是本实用新型进一步较佳实施例中用于机床的减振结构所用端盖与侧面壳体的配合结构示意图。Fig. 7 is a schematic diagram of the cooperation structure between the end cover and the side shell used in the vibration damping structure of the machine tool in a further preferred embodiment of the present invention.
图8是本实用新型进一步较佳实施例中用于机床的减振结构所用横向骨架、纵向骨架及加强骨架的连接关系示意图。Fig. 8 is a schematic diagram of the connection relationship among the transverse frame, the longitudinal frame and the reinforcing frame used in the vibration-damping structure of the machine tool in a further preferred embodiment of the present invention.
图9是本实用新型进一步较佳实施例中用于机床的减振结构与多工位机床中三轴移载机构的位置关系示意图。Fig. 9 is a schematic diagram of the positional relationship between the damping structure used in the machine tool and the three-axis transfer mechanism in the multi-station machine tool in a further preferred embodiment of the present invention.
图10是本实用新型进一步较佳实施例中用于机床的减振结构所用连接架中空心边框与纵向连接板的连接关系示意图。Fig. 10 is a schematic diagram of the connection relationship between the hollow frame and the longitudinal connecting plate used in the connecting frame used in the vibration-damping structure of the machine tool in a further preferred embodiment of the present invention.
具体实施方式Detailed ways
本实用新型提供了一种用于机床的减振结构及机床,为使本实用新型的目的、技术方案及效果更加清楚、明确,以下参照附图并举实例对本实用新型进一步详细说明(但所举实例仅用于解释说明,而并不用于限定本实用新型的保护范围)。The utility model provides a vibration-damping structure and a machine tool for machine tools. In order to make the purpose, technical solutions and effects of the utility model clearer and clearer, the utility model will be further described in detail with reference to the accompanying drawings and examples (but Examples are only used for explanation and not for limiting the protection scope of the present utility model).
为了解决现有技术使用弹簧减震会造成机床刀具抖动的问题,本实用新型提供了一种用于机床的减振结构,如图3所示,所述的减振结构包括:横梁100及支撑骨架200,与现有技术不同的是,本实用新型中的横梁100是空心的,极大的减轻了横梁100的质量,根据动能公式Ek=mv2/2可知,质量相同的物体,运动速度越大,它的动能越大;运动速度相同的物体,质量越大,具有的动能就越大。对于机床而言,横梁100、刀具等无序的振动的动能是无用的,动能显然越小越好,故,本实用新型通过减小横梁100质量,进行了有效减振。此外,振动物体的周遭只要不是真空,就一定存在其他的物质形式,该物体的振动就会对其他的物质产生扰动,扰动就会带来能量的传递,而这种能量的传递就被称作机械波;由于本实用新型中的横梁100采用的是空心结构,故其内部及外部皆存在空气,当横梁100振动时,将会向内外部的空气传播,进而消耗振动的能量,进一步提高了减振效果。此外,本实用新型还在横梁100内部设置了支撑骨架200,以提高横梁100的前后左右上五个方向悬挂物体时的抗变形能力。因此,本实用新型所公开的用于机床的减振结构避免了使用弹簧减震结构会造成机床刀具的抖动,降低机床的加工精度,导致产品加工良率较低的问题。在具体实施时,所述横梁100包括:侧面壳体110及端盖,侧面壳体110采用空心结构,端盖扣合在所述侧面壳体110的两端。In order to solve the problem that the use of spring damping in the prior art will cause the vibration of the tool of the machine tool, the utility model provides a vibration damping structure for the machine tool, as shown in Figure 3, the vibration damping structure includes: a
在本实用新型地具体实施例中,如图3所示,所述侧面壳体110包括:至少两个侧板(图3及图4的示例中包括210及220),所述侧板的第一侧设置有第一拼接凸起及第一拼接槽(在下文中详细标示),第二侧设置有第二拼接凸起及第二拼接槽如图4所示,可以理解的是,虽然本实用新型仅图示了两个L形侧板拼合构成侧面壳体110的结构,但在实际实施时,采用一个L形侧板以及两个一字形侧板,以及采用四个一字型侧板,甚至于两个凹字型侧板及两个一字形侧板等等结构皆可,本领域技术人员可以根据实际情况(比如横梁100尺寸、材料等参数)进行适应性选择及调整,本实用新型对此无法一一列举,但这些选择及调整的方案皆应属于本实用新型的保护范围。同样的,若横梁100不采用矩形,则侧板的形状及数量将随之发生适应性变化。In a specific embodiment of the present utility model, as shown in FIG. 3 , the
在进行组装时,所述第一拼接凸起及第一拼接槽分别用于适配相邻侧板的第二拼接槽及第二拼接凸起,比如本实用新型采用图4至图6所示两个L形侧板的组成结构,则在组装时,在一端的拼接处,第一L形侧板111的第一拼接凸起A(在图5中以标号211标示)将抵接第二L形侧板112的第二拼接槽B(在图5中以标号221标示),第一L形侧板111的第一拼接槽C(在图5中以标号212标示)将抵接第二L形侧板112的第二拼接凸起D(在图5中以标号222标示);而在另一端的拼接处,第一L形侧板111的第二拼接凸起E(在图6中以标号213标示)将抵接第二L形侧板112的第一拼接槽F(在图6中以标号223标示),第一L形侧板111的第二拼接槽G(在图6中以标号214标示)将抵接第二L形侧板112的第一拼接凸起H(在图6中以标号224标示);使二者形成相互扣合的精准定位及限位结构,在配合超声波等焊接方式的情况下,两个L形侧板将紧密连接在一起,稳定性及牢固性极佳。When assembling, the first splicing protrusion and the first splicing groove are respectively used to adapt to the second splicing groove and the second splicing protrusion of the adjacent side plate, such as the utility model adopts Fig. 4 to Fig. 6 The composition structure of two L-shaped side plates, then when assembling, at the splicing place of one end, the first splicing protrusion A (indicated by reference numeral 211 in Fig. 5) of the first L-shaped side plate 111 will abut against the second The second splicing groove B (indicated by reference numeral 221 in FIG. 5 ) of the L-shaped side plate 112, and the first spliced groove C (indicated by the reference numeral 212 in FIG. 5 ) of the first L-shaped side plate 111 will abut against the second The second splicing protrusion D (indicated by the reference numeral 222 in FIG. 5 ) of the L-shaped side plate 112; Marked with reference numeral 213) will abut against the first splice groove F (marked with reference numeral 223 in Fig. 6) of the second L-shaped side plate 112, the second spliced groove G (in Fig. 6 Marked by the mark 214) will abut against the first splicing protrusion H of the second L-shaped side plate 112 (marked by the mark 224 in FIG. In the case of ultrasonic welding and other welding methods, the two L-shaped side plates will be tightly connected together, with excellent stability and firmness.
类似的结构还应用于侧板与端盖,具体地,所述侧板的两端皆设置有第三拼接凸起230及第三拼接槽240,如图7所示,所述端盖沿边缘设置有第四拼接凸起310及第四拼接槽320,所述第四拼接凸起310及第四拼接槽320分别用于适配侧板上的第三拼接槽240及第三拼接凸起230。通常端盖呈矩形(适配于横梁100的整体设计),故其四边都设置有第四拼接凸起310及第四拼接槽320,而侧面壳体110则是由至少两个侧板拼接成的,故端盖将同时和至少两个侧板相互扣合,也就是说,端盖将作为介质加固两个侧板的连接稳定性,同时为侧面壳体110提供两端的支撑,其支撑效果将等同于横梁100内支撑骨架200,与支撑骨架200将相互配合,起到加固作用。A similar structure is also applied to the side plates and end covers. Specifically, both ends of the side plates are provided with a
与螺纹连接结构相较而言,采用螺丝钉连接,螺丝将因侧板吸收消化振动而逐渐松脱,很容易因螺丝脱落而造成加工事故,本实用新型采用拼接及焊接紧密结合的方式,使拼接为焊接做好定位的铺垫,焊接对拼接好的结合点进行加固,又通过连续相互嵌合的拼接结构提高焊接的牢固性,极大程度的提高了侧面壳体110中侧板的连接稳定性以及拼接焊接后侧面壳体110的完整性;且使得支撑骨架200被稳稳的限位在横梁100内,保证了支撑骨架200的位置不会发生变动,反过来被稳定限位的支撑骨架200又对横梁100进行牢固的支撑;在提高整个减震结构减震性能的基础上,进一步提高了横梁100的抗变形能力。Compared with the screw connection structure, if the screw connection is used, the screw will gradually loosen due to the absorption and digestion vibration of the side plate, and it is easy to cause a processing accident due to the screw falling off. The utility model adopts the method of splicing and welding to make the splicing Pave the way for welding positioning, welding strengthens the spliced joints, and improves the firmness of welding through the continuous interfitting splicing structure, which greatly improves the connection stability of the side plates in the
在本实用新型进一步地较佳实施例中,所述用于机床的减振结构还包括:加强筋300,所述加强筋300设置有第一插接凸起及第二插接凸起;所述侧面壳体110上开设有插接槽,所述第一插接凸起及第二插接凸起分别插入于侧面壳体110两个不同侧面的插接槽。In a further preferred embodiment of the present utility model, the damping structure for machine tools further includes: a reinforcing
在具体实施时,所述加强筋300设置有八个(该设置以横梁100呈矩形为前提,在横梁100形状改变的情况下,加强筋300的数量可以适应性调整;而且,即使同样是横梁100呈矩形,加强筋300的数量亦可以根据形状而调整,比如加强筋300呈X形,则只需要两个,适配于横梁100两端即可),分为两组,每组四个以适配于横梁100的两端;组装时机可以安排在横梁100整体框架完成以后,即两个(或更多个)侧板扣合形成侧面壳体110之后。而该设置的效果在于:由于第一插接凸起及第二插接凸起分别插入于侧面壳体110两个不同侧面的插接槽,故插接凸起与插入槽的配合结构一方面提高了侧面壳体110拐角处的强度,另一方面提高了侧面壳体110两个不同侧面之间的连接强度;若横梁100在三轴移载机构的带动下需要移动时,加强筋300可以有效提高横梁100各个组成部分的运动一致性,保证横梁100的整体性。During specific implementation, the reinforcing
进一步地,所述加强筋300上开设有第一螺纹孔,所述端盖上开设有第二螺纹孔,所述端盖通过第一螺纹孔、第二螺纹孔及螺纹连接件可拆卸连接在一起。加强筋300不仅起到侧面壳体110拐角处的支撑作用,还将端盖、侧面壳体110(根据侧面壳体110的侧板数量,还可能包括侧面壳体110的不同侧板)连接为一个整体,显然提高了横梁100的整体强度;而且横梁100在三轴移载机构的带动下需要移动时,加强筋300与端盖的连接关系可以进一步提高横梁100各个组成部分的运动一致性,显著提高横梁100的整体性。Further, the reinforcing
根据本实用新型的另一方面,所述支撑骨架200包括:横向骨架210(平行于侧面壳体110的上下面)及纵向骨架220(平行于侧面壳体110的前后面),所述横向骨架210的两端分别插入连接于所述横梁100的前后两侧面,所述纵向骨架220的两端分别插入连接于所述横梁100的上下两侧面。纵向骨架220可以提高横梁100上下两侧面之间的强度,横向骨架210则可以提高横梁100前后两侧面之间的强度,而且由于纵向骨架220与横向骨架210必然存在交叉,故横梁100的整体强度将被大幅度提高;而且由于支撑骨架200的存在,横梁100的整体性势必被进一步提高,故此支撑骨架200将进一步提高横梁100移动时各个组成部分的运动一致性。According to another aspect of the present utility model, the supporting
进一步地,所述支撑骨架200还包括:加强骨架230(平行于端盖),如图8所示,所述加强骨架230垂直于所述纵向骨架220及横向骨架210且平行于所述端盖。加强骨架230的设置进一步加强了横梁100的强度,且由于其和纵向骨架220及横向骨架210皆有交叉,故横梁100的整体强度及移动时各个组成部分的运动一致性将被大幅度提高。Further, the supporting
在进行组装时,优选先将支撑骨架200组装完成,即先将横向骨架210、纵向骨架220及加强骨架230组装为一体(在拼装后利用超声波等方式焊接起来),而后将支撑骨架200连接于两个L形侧板的任意一个,再对位两个L形侧板的另外一个进行组装,然后再从外部进行各个连接点的焊接;至此完成了支撑骨架200与横梁100的组装;而加强筋300的组装可以在焊接前进行,亦可在焊接后进行,优选为前者,以减少一次焊接工艺,提高生产效率;但本实用新型对此不作具体限定。When assembling, preferably the supporting
较佳地是,所述纵向骨架220、横向骨架210及加强骨架230上皆开设有减震孔。减震孔一方面可以降低支撑骨架200的重量,另一方面可以吸收横梁100传递过来的震动,使得纵向骨架220、横向骨架210及加强骨架230在提高横梁100性能的同时,提高整个减震结构的减震能力。Preferably, the
根据本实用新型地另一方面,所述横梁100为动梁,用于在Y轴移载机构010的驱动下带动X轴移载机构020及Z轴移载机构030移动,如图9所示;所述Z轴移载机构030设置有多个,多个所述Z轴移载机构030分布在所述横梁100的前后两侧面,位于同一侧的至少两个Z轴移载机构030之间通过连接架400相连接,以通过同一X轴移载机构020驱动。Y轴移载机构010驱动的动梁结构与适用于多工位的多Z轴移载机构030在提高机床加工效率的同时,降低了工件的生产成本,而加强筋300和/或支撑骨架200则保证了横梁100移动时各个组成部分的运动一致性,进而提高了各个工作台上工件加工的一致性及良品率。According to another aspect of the present utility model, the
进一步地,如图10所示,所述连接架400包括:空心边框410及至少一个纵向支撑板420(在连接架400长度较大或者其他需要提高连接架400强度的情况下,本领域技术人员可根据实际情况进行连接架400结构的适应性调整,比如增加横向支撑板等,图10示出了横向支撑板与纵向支撑板420及空心边框410的连接关系),所述纵向支撑板420采用空心结构;所述空心边框410面向所述纵向支撑板420一侧开设有连接凹槽,所述纵向支撑板420面向所述空心边框410一侧设置有连接凸起,所述连接凹槽与所述连接凸起相适配。空心边框410及纵向支撑板420皆采用空心结构,质量较小,在保证将Z轴移载机构030连接在一起的同时不会因质量较大而造成振动较大,反而会因空心结构的小质量及吸震特性减小由Z轴移载机构030及横梁100传递过来的震动力,进而提高机床的抗震能力;与此同时,连接凹槽与连接凸起配合将形成榫卯结构(而后可使用超声波焊接等方式进行加固),使空心边框410及纵向支撑板420紧密结合在一起,保证连接架400的整体强度。在具体实施时,当所述Z轴移载机构030对称设置时,至少四个对称分布在横梁100两侧的Z轴移载机构030共用一个X轴移载机构020,所述连接架400设置有两个,两个连接架400皆通过连接板连接到所述X轴移载机构020。Further, as shown in FIG. 10 , the connecting
本实用新型还提供了一种机床,包括如上所述的用于机床的减振结构。The utility model also provides a machine tool, including the above-mentioned damping structure for the machine tool.
应该注意的是上述实施例对本实用新型进行说明而不是对本实用新型进行限制,并且本领域技术人员在不脱离所附权利要求的范围的情况下可设计出替换实施例。在权利要求中,不应将位于括号之间的任何参考符号构造成对权利要求的限制。单词“包含”不排除存在未列在权利要求中的元件或步骤。位于元件之前的单词“一”或“一个”不排除存在多个这样的元件。本实用新型可以借助于包括有若干不同元件的硬件以及借助于适当编程的计算机来实现。在列举了若干装置的单元权利要求中,这些装置中的若干个可以是通过同一个硬件项来具体体现。单词第一、第二、以及第三等的使用不表示任何顺序。可将这些单词解释为名称。上述实施例中的步骤,除有特殊说明外,不应理解为对执行顺序的限定。It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The invention can be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In a unit claim enumerating several means, several of these means can be embodied by one and the same item of hardware. The use of the words first, second, and third, etc. does not indicate any order. These words can be interpreted as names. The steps in the above embodiments, unless otherwise specified, should not be construed as limiting the execution order.
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