CN218959971U - Energy-saving tea carding and fixation integrated machine - Google Patents

Abstract

The utility model provides an energy-saving tea carding and fixation integrated machine, and belongs to the technical field of tea production. This kind of energy-saving tea strip reason all-in-one that completes, including the case that completes, the top of case that completes is equipped with heat source mechanism, heat source mechanism's top surface inlays and establishes and install the fan, heat source mechanism includes heat source storehouse, insulating layer and a plurality of heating pipe, the inner wall installation insulating layer in heat source storehouse, the internally mounted of insulating layer is a plurality of the heating pipe, the inside of case that completes is equipped with reason strip mechanism, reason strip mechanism includes reason strip frame, main shaft, a plurality of support and a plurality of filter screen, reason strip frame's inner wall welding a plurality of the support, a plurality of the one end of support respectively with outer wall one side of main shaft is connected, reason strip frame's outer wall is connected a plurality of respectively the filter screen, and a plurality of the filter screen respectively with a plurality of support mutual staggered distribution, the driving motor is installed to the outer wall one side of case that completes.

Description

Energy-saving tea carding and fixation integrated machine

Technical Field

The utility model relates to the technical field of tea production, in particular to an energy-saving tea carding and fixation integrated machine.

Background

Fixation is one of primary processing procedures of green tea, yellow tea, black tea, oolong tea, puer tea, partial black tea and the like. The utility model mainly aims to inhibit enzymatic oxidation of tea polyphenol and the like in fresh leaves by destroying and passivating oxidase activity in the fresh leaves at high temperature, evaporate partial moisture of the fresh leaves, soften the tea leaves, facilitate rolling and forming, simultaneously disperse green odor and promote formation of good aroma, and an energy-saving tea strip fixation integrated machine is disclosed in Chinese patent with an authorized bulletin of CN217791329U, and comprises a rack, wherein a high-resistance metal strip tidying groove group is arranged on the rack, a fixation heating component is further arranged on the back surface of the strip tidying groove group, the strip tidying groove group consists of a plurality of groups of strip tidying grooves, each group of strip tidying grooves consists of a plurality of U-shaped grooves, each group of strip tidying grooves are connected in series, each group of strip tidying grooves are connected with a step-down transformer, the fixation heating component consists of a U-shaped middle mica plate, electric flat belts penetrating through the middle mica plates, upper mica plates and lower mica plates respectively positioned at the upper ends and lower ends of the middle mica plates, the number of the electric flat belts at one ends of the middle mica plates is larger than that of the electric flat belts at the other ends of the middle mica plates, and the water tidying strip tidying machine can directly conduct heat in a more remarkable mode.

Self-heating under the effect of electric current through reason strip groove in this scheme, heat transfer is more direct, and the heating element that completes is hugged closely supplementary reason strip groove intensification on reason strip groove in order to realize the green-removing, but at in-service use's in-process, because tealeaves piles up in reason strip inslot portion, the inside and outside of leading to tealeaves appears being heated inhomogeneous situation easily, and then is unfavorable for the holistic operation of completing of tealeaves to piled up tealeaves, its inside air flow is unobstructed, leads to the moisture to be inconvenient for discharging, and then is unfavorable for the green-removing of tealeaves not enough comprehensively.

Therefore, the energy-saving tea carding and fixation integrated machine is improved.

Disclosure of Invention

In order to make up for the defects, the utility model provides an energy-saving tea carding and fixation integrated machine.

The utility model is realized in the following way:

the utility model provides an energy-saving tea carding and fixation all-in-one, includes the fixation case, the top of fixation case is equipped with heat source mechanism, heat source mechanism's top surface inlays and establishes and install the fan, heat source mechanism includes heat source storehouse, insulating layer and a plurality of heating pipe, the inner wall installation insulating layer in heat source storehouse, the internally mounted of insulating layer is a plurality of the heating pipe, the inside of fixation case is equipped with the reason strip mechanism, reason strip mechanism includes reason strip frame, main shaft, a plurality of support and a plurality of filter screen, reason strip frame's inner wall welding a plurality of the support, a plurality of the one end of support respectively with outer wall one side of main shaft is connected, reason strip frame's outer wall is connected a plurality of the filter screen respectively with a plurality of support mutual staggered distributes, the driving motor is installed to fixation case's outer wall one side, driving motor's output extends to the inside of fixation case, and with the one end transmission of main shaft is connected.

Further, the main shaft is located inside the reason strip frame, the both ends of main shaft extend to the outside of reason strip frame respectively to the cover is equipped with the bearing, just the both ends of main shaft respectively through the bearing with the inner wall rotation of fixation case is connected.

The technical scheme has the beneficial effects that the main shaft is connected with the fixation box in a rotating way through the connection of the bearings, so that the tidying strip frame is driven to stably rotate.

Further, the fixation box comprises a box body, a filtering hole and a slag discharging port, wherein the filtering hole is formed in the top end of the box body, the filtering hole is formed in the bottom end of the heat source bin, and the slag discharging port is formed in the bottom end of the box body.

The beneficial effect of adopting above-mentioned further scheme is, through the setting of filtration pore, the inside of the box of being convenient for receives the inside hot air current that releases in heat source storehouse, simultaneously, through the setting of arranging the slag notch, the impurity that the inside of reason strip frame drops of being convenient for discharges.

Further, the bottom of box is equipped with collection mechanism, collection mechanism includes bracket and trailer, the bracket welding is in the bottom of box, trailer sliding connection is in the inside of bracket, the trailer is located under the mouth of arranging sediment.

The beneficial effect of adopting above-mentioned further scheme is, through the mutually supporting of bracket and trailer, is convenient for concentrate the impurity that returns the sediment mouth department and drop.

Further, outer wall one side of the case that completes is equipped with feed mechanism, feed mechanism includes feeder hopper and apron, the one end of feeder hopper runs through the case that completes to extend to the inside of reason strip frame, the apron is connected to the top block of feeder hopper.

The beneficial effect of adopting above-mentioned further scheme is, through the installation use of feeder hopper, is convenient for put in the reason strip frame inside with right amount of tealeaves raw materials to through the covering effect of apron, make it keep the leakproofness of feeder hopper.

Further, the water-removing box is provided with a discharging mechanism on one side close to the feeding mechanism, the discharging mechanism comprises a discharging pipe and a baffle, one end of the discharging pipe penetrates the water-removing box and extends to the inside of the strip tidying frame, and one end of the discharging pipe is connected with one side of the baffle in a clamping mode.

The tea leaf tea processing device has the beneficial effects that tea leaf raw materials after the tea leaves are removed green in the strip tidying frame are discharged conveniently through the installation and use of the discharging pipe, and meanwhile, the situation that the tea leaf raw materials in the strip tidying frame accidentally drop is avoided through the blocking effect of the baffle.

Further, the cover plate and one side of the outer wall of the baffle are respectively welded with a handle, and the feeding mechanism is positioned at the top of the discharging mechanism.

The beneficial effect of adopting above-mentioned further scheme is, through the welding use of handle for the dismouting of apron and baffle is more convenient, and the rethread utilizes the relation of position between feed mechanism and the discharge mechanism, avoids the tea raw materials of inside two to appear chaotic.

Further, the outer walls of the brackets are respectively provided with a distance with one side of the feed hopper and one side of the discharge pipe.

The beneficial effect of adopting above-mentioned further scheme is, through setting up the interval between support and feeder hopper, discharging pipe, avoids appearing the condition of mutual collision, and then ensures the rotatory stability of reason strip frame.

Further, the heating pipes are distributed in a staggered mode, an opening is formed in the top end of the heat insulation layer, and the opening is located at the bottom end of the fan.

The heat-insulating layer is arranged on the heat source mechanism, and the heat-insulating layer is arranged on the heat source mechanism.

Furthermore, the bottom both sides of the fixation case are welded with the chassis respectively, and the bottom of two chassis is equipped with anti-skidding texture.

The beneficial effect of adopting above-mentioned further scheme is, through the supporting role of chassis for the device keeps stable when moving.

The beneficial effects of the utility model are as follows: through the mutually supporting of heat source mechanism, the fan, reason strip mechanism and driving motor, make the inside tealeaves of device keep evenly heated, keep the inside air circulation of tealeaves simultaneously, and then be favorable to improving the efficiency of the operation of completing, wherein, through the blast effect of fan, make the inside in heat source storehouse form the air current, and through the intensification operation of heating pipe, make it supply sufficient hot air for the inside of the case that completes, the rethread driving motor output drives the main shaft, the support connection of cooperation support simultaneously, make reason strip frame carry out stable rotation around the main shaft, thereby drive the inside tealeaves raw materials of reason strip frame and overturn, promote the tealeaves that piles up keeps the motion state, the hot air current contacts more tealeaves of being convenient for, also improved the air circulation between the tealeaves, the filter operation of rethread filter screen, be favorable to carrying the impurity that tealeaves is inside filters, and then improve the cleanliness factor of tealeaves, simultaneously, through utilizing the permeability of filter screen, make the inside hot air current of the case enter into reason strip frame more easily, and be favorable to improving the effect of energy saving.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a perspective view of an energy-saving tea carding and fixation integrated machine provided by the utility model;

fig. 2 is a cross-sectional view of an energy-saving tea carding and fixation integrated machine provided by the utility model;

fig. 3 is a schematic diagram of a turnover cylinder mechanism of the energy-saving tea carding and fixation integrated machine;

fig. 4 is a schematic diagram of a heat source mechanism of the energy-saving tea carding and de-enzyming integrated machine;

fig. 5 is a rear perspective view of the energy-saving tea carding and fixation integrated machine.

In the figure: 1. a de-enzyming box; 11. a case; 12. filtering holes; 13. a slag discharge port; 2. a heat source mechanism; 21. a heat source bin; 22. a thermal insulation layer; 23. heating pipes; 3. a chassis; 4. a driving motor; 5. a blower; 6. a strip tidying mechanism; 61. a strip tidying frame; 62. a main shaft; 63. a bracket; 64. a filter screen; 7. a feed mechanism; 71. a feed hopper; 72. a cover plate; 8. a discharging mechanism; 81. a discharge pipe; 82. a baffle; 9. a collection mechanism; 91. a bracket; 92. and (3) a trailer.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.

Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.

Example 1

Referring to fig. 1-5, the present utility model provides a technical solution: the utility model provides an energy-saving tea carding and fixation all-in-one, including fixation case 1, fixation case 1's top is equipped with heat source mechanism 2, heat source mechanism 2's top surface inlays and installs fan 5, heat source mechanism 2 includes heat source storehouse 21, insulating layer 22 and a plurality of heating pipe 23, heat source storehouse 21's inner wall installation insulating layer 22, insulating layer 22's internally mounted a plurality of heating pipe 23, fixation case 1's inside is equipped with reason strip mechanism 6, reason strip mechanism 6 includes reason strip frame 61, main shaft 62, a plurality of support 63 and a plurality of filter screen 64, reason strip frame 61's inner wall welding a plurality of support 63, a plurality of support 63's one end is connected with main shaft 62's outer wall one side respectively, reason strip frame 61's outer wall is connected a plurality of filter screen 64 respectively, and a plurality of filter screen 64 respectively with a plurality of support 63 mutual crisscross distribution, fixation case 1's outer wall one side is installed driving motor 4, driving motor 4's output extends to fixation case 1's inside, and is connected with main shaft 62's one end transmission.

The main shaft 62 is positioned in the strip tidying frame 61, two ends of the main shaft 62 respectively extend to the outside of the strip tidying frame 61 and are sleeved with bearings, two ends of the main shaft 62 are respectively connected with the inner wall of the enzyme deactivation box 1 in a rotating way through the bearings, the main shaft 62 is connected with the enzyme deactivation box 1 in a rotating way, thereby facilitating the stable rotation of the strip tidying frame 61, the enzyme deactivation box 1 comprises a box body 11, a filter hole 12 and a slag discharging hole 13, the top end of the box body 11 is provided with the filter hole 12, the filter hole 12 is positioned at the bottom end of the heat source bin 21, the bottom end of the box body 11 is provided with a slag discharging hole 13, the interior of the box body 11 is convenient for receiving hot air flow released in the heat source bin 21 through the arrangement of the filter hole 12, simultaneously, the impurities falling in the strip tidying frame 61 are convenient to discharge through the arrangement of the slag discharging hole 13, the bottom of box 11 is equipped with collection mechanism 9, collection mechanism 9 includes bracket 91 and trailer 92, the bracket 91 welds the bottom at box 11, trailer 92 sliding connection is in the inside of bracket 91, trailer 92 is located under the sediment mouth 13, mutually support through bracket 91 and trailer 92, be convenient for concentrate the impurity that falls back sediment mouth 13 department, outer wall one side of fixation case 1 is equipped with feed mechanism 7, feed mechanism 7 includes feeder hopper 71 and apron 72, the one end of feeder hopper 71 runs through fixation case 1, and extend to the inside of reason strip frame 61, apron 72 is connected to the top block of feeder hopper 71, through the installation of feeder hopper 71 use, be convenient for put in reason strip frame 61 inside with appropriate amount of tealeaves raw materials, and through the covering effect of apron 72, make it keep the leakproofness of feeder hopper 71.

The case 1 completes is equipped with discharge mechanism 8 in the one side that is close to feed mechanism 7, discharge mechanism 8 includes discharging pipe 81 and baffle 82, the one end of discharging pipe 81 runs through the case 1 completes, and extend to the inside of reason strip frame 61, the one end of discharging pipe 81 is connected with one side block of baffle 82, the installation through discharging pipe 81 is used, the inside of being convenient for discharge reason strip frame 61 completes after the tealeaves raw materials, simultaneously, the blocking effect through baffle 82, avoid reason strip frame 61 inside tealeaves raw materials to appear unexpected situation that drops, apron 72 and baffle 82's outer wall one side welding respectively have the handle, feed mechanism 7 is located the top of discharge mechanism 8, the welding through the handle uses, make apron 72 and baffle 82's dismouting more convenient, the rethread utilizes the positional relationship between feed mechanism 7 and the discharge mechanism 8, avoid both inside tealeaves raw materials to appear chaotic, the outer wall of a plurality of supports 63 is provided with the interval with feeder hopper 71 respectively, one side of discharging pipe 81, through setting up the interval between support 63 and feeder hopper 71, the discharging pipe 81, avoid appearing the condition of mutual collision, and then reason strip frame 61 rotatory stability guarantee, the condition, the top end that the heat insulation layer 23 has been located the bottom that the heat preservation layer that makes the heat preservation layer 2 has been equipped with the bottom that the heat preservation fan 3 is located the bottom that the heat preservation layer is provided with the bottom that the heat preservation layer is used, the bottom that the heat preservation layer is provided with the bottom that the heat insulation layer is used in the bottom that the heat preservation layer 3, the bottom that the heat preservation layer is provided with the bottom that the heat insulation layer is used the heat insulation layer is open top end 2, the top end that the heat insulation layer is equipped with the performance of the heat insulation layer 2, the top that the heat insulation layer is equipped with the bottom that the heat insulation layer 2, the heat insulation layer and the heat insulation layer 2, the bottom that can be used the heat insulation layer 3 and the heat insulation layer.

Specifically, the working principle of this energy-saving tea carding and fixation all-in-one: when in use, the device is moved to a designated working area, and is started to perform operation test, and tea raw materials are put into use after ensuring normal operation, wherein the fan 5 is started to perform blowing action to promote the inside of the heat source bin 21 to form air flow, the heating pipe 23 is started to perform heating operation to supply sufficient hot air flow for the inside of the enzyme deactivating box 1, the driving motor 4 is used to drive the main shaft 62 at the output end of the device, and the supporting connection of the bracket 63 is matched to ensure that the strip tidying frame 61 stably rotates around the main shaft 62, so that the tea raw materials in the strip tidying frame 61 are driven to overturn, the accumulated tea leaves are caused to keep in a moving state, the hot air flow is not only facilitated to contact more tea leaves, the air circulation among the tea leaves is also improved, and the filtering operation of the filter screen 64 is performed, the impurity carried in the tea is conveniently screened and filtered, the cleanliness of the tea is further improved, meanwhile, the permeability of the filter screen 64 is utilized, hot air flow in the water-removing box 1 is enabled to enter the strip tidying frame 61 more easily, the work efficiency of the water-removing operation of the device is further improved, the arrangement of the filter holes 12 facilitates the internal receiving of the heat source bin 21, the hot air flow released in the heat source bin 21 is conveniently received in the box 11, the arrangement of the slag discharging port 13 facilitates the discharge of the impurity dropped in the strip tidying frame 61, the installation and the use of the feeding hopper 71 facilitate the throwing of proper amount of tea raw materials into the strip tidying frame 61, the sealing performance of the feeding hopper 71 is kept through the covering effect of the cover plate 72, the installation and the use of the discharging pipe 81 facilitate the discharge of the tea raw materials after the water-removing of the strip tidying frame 61, and the blocking effect of the baffle 82 are simultaneously, avoid the inside tealeaves raw materials of reason strip frame 61 to appear unexpected situation that drops, the rethread sets up the interval between support 63 and feeder hopper 71, discharging pipe 81, avoids appearing the condition of mutual collision, and then ensures the rotatory stability of reason strip frame 61.

It should be noted that, specific model specifications of the heating pipe 23 and the driving motor 4 need to be determined by selecting a model according to actual specifications of the device, and a specific model selection calculation method adopts the prior art in the art, so detailed description is omitted.

The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and various modifications and variations may be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (10)

1. The utility model provides an energy-saving tea carding and fixation all-in-one, its characterized in that, including fixation case (1), the top of fixation case (1) is equipped with heat source mechanism (2), the top surface of heat source mechanism (2) inlays and establishes installs fan (5), the inside of fixation case (1) is equipped with carding mechanism (6), carding mechanism (6) are including carding frame (61), main shaft (62), a plurality of support (63) and a plurality of filter screen (64), the inner wall welding of carding frame (61) a plurality of support (63), a plurality of the one end of support (63) respectively with outer wall one side of main shaft (62) is connected, a plurality of are connected respectively to the outer wall of carding frame (61) filter screen (64), and a plurality of filter screen (64) respectively with a plurality of support (63) are crisscross distribution each other, driving motor (4) are installed to outer wall one side of fixation case (1), the output of driving motor (4) extends to the inside of fixation case (1) to one end of spindle (62) is connected.

2. An energy-saving tea carding and de-enzyming integrated machine according to claim 1, characterized in that the main shaft (62) is located inside the carding frame (61), two ends of the main shaft (62) extend to the outside of the carding frame (61) respectively and are sleeved with bearings, and two ends of the main shaft (62) are connected with the inner wall of the de-enzyming box (1) in a rotating way through the bearings respectively.

3. The energy-saving tea carding and fixation integrated machine according to claim 1, wherein the fixation box (1) comprises a box body (11), a filtering hole (12) and a slag discharging port (13), the filtering hole (12) is arranged at the top end of the box body (11), the filtering hole (12) is positioned at the bottom end of a heat source bin (21), and the slag discharging port (13) is arranged at the bottom end of the box body (11).

4. An energy-saving tea carding and fixation integrated machine according to claim 3, characterized in that the bottom end of the box body (11) is provided with a collecting mechanism (9), the collecting mechanism (9) comprises a bracket (91) and a trailer (92), the bracket (91) is welded at the bottom end of the box body (11), the trailer (92) is slidingly connected inside the bracket (91), and the trailer (92) is positioned under the slag discharging port (13).

5. An energy-saving tea tidying strip fixation integrated machine as claimed in claim 1, wherein a feeding mechanism (7) is arranged on one side of the outer wall of the fixation box (1), the feeding mechanism (7) comprises a feeding hopper (71) and a cover plate (72), one end of the feeding hopper (71) penetrates the fixation box (1) and extends to the inside of the tidying strip frame (61), and the top end of the feeding hopper (71) is clamped with the cover plate (72).

6. The energy-saving tea tidying strip fixation integrated machine according to claim 5, wherein the fixation box (1) is provided with a discharging mechanism (8) at one side close to the feeding mechanism (7), the discharging mechanism (8) comprises a discharging pipe (81) and a baffle plate (82), one end of the discharging pipe (81) penetrates the fixation box (1) and extends to the inside of the tidying strip frame (61), and one end of the discharging pipe (81) is connected with one side of the baffle plate (82) in a clamping way.

7. An energy-saving tea carding and enzyme deactivating integrated machine according to claim 6, wherein handles are welded on one side of the outer wall of the cover plate (72) and one side of the outer wall of the baffle plate (82), and the feeding mechanism (7) is located at the top of the discharging mechanism (8).

8. An energy-saving tea carding and fixation integrated machine as claimed in claim 7, wherein the outer walls of the brackets (63) are respectively provided with a distance from one side of the feed hopper (71) and one side of the discharge pipe (81).

9. The energy-saving tea carding and fixation integrated machine according to claim 1, wherein the heat source mechanism (2) comprises a heat source bin (21), a heat insulation layer (22) and a plurality of heating pipes (23), the heat insulation layer (22) is installed on the inner wall of the heat source bin (21), the heating pipes (23) are installed in the heat insulation layer (22), the heating pipes (23) are distributed in a staggered mode, an opening is formed in the top end of the heat insulation layer (22), and the opening is located in the bottom end of the fan (5).

10. The energy-saving tea carding and fixation integrated machine according to claim 1, wherein two sides of the bottom end of the fixation box (1) are respectively welded with underframes (3), and the bottom ends of the two underframes (3) are provided with anti-slip textures.

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