CN218956767U - A device for rapid detection of resistance and voltage of lithium-ion battery case - Google Patents
A device for rapid detection of resistance and voltage of lithium-ion battery case Download PDFInfo
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Abstract
本实用新型提供了一种锂离子电池壳电阻和电压快速检测装置,属于电池检测技术领域,包括工装架体、电池定位机构和检测机构,所述电池定位机构和所述检测机构均安装在所述工装架体的上端面,所述电池定位机构位于所述检测机构的前侧用于夹持电池壳体,所述检测机构包括三个导电块、四个探针和升降组件,三个所述导电块抵靠在所述电池壳体上,三个所述导电块之间分别形成两个用于容纳正负极耳的容纳间隙,四个所述探针两两设置于两个所述容纳间隙内,所述升降组件用于驱动四个所述探针升降以分别两两接触正负极耳。本实用新型提供的一种锂离子电池壳电阻和电压快速检测装置,能够实现产品的同步检测,提高了生产效率。
The utility model provides a lithium-ion battery shell resistance and voltage rapid detection device, which belongs to the technical field of battery detection, and includes a tooling frame body, a battery positioning mechanism and a detection mechanism, and the battery positioning mechanism and the detection mechanism are installed on the The upper end surface of the tooling frame, the battery positioning mechanism is located on the front side of the detection mechanism for clamping the battery case, the detection mechanism includes three conductive blocks, four probes and lifting components, the three The conductive block leans against the battery case, two accommodating gaps are formed between the three conductive blocks for accommodating the positive and negative tabs, and the four probes are arranged in pairs of the two In the accommodation gap, the lifting assembly is used to drive the four probes up and down to contact the positive and negative tabs two by two. The utility model provides a lithium ion battery shell resistance and voltage rapid detection device, which can realize synchronous detection of products and improve production efficiency.
Description
技术领域technical field
本实用新型属于电池检测技术领域,更具体地说,是涉及一种锂离子电池壳电阻和电压快速检测装置。The utility model belongs to the technical field of battery detection, and more specifically relates to a rapid detection device for resistance and voltage of a lithium-ion battery case.
背景技术Background technique
在锂离子软包电池的生产过程中,易出现壳腐蚀现象,导致电池鼓胀变形,电池失效,甚至会产生爆炸等安全性问题。In the production process of lithium-ion pouch batteries, shell corrosion is prone to occur, resulting in battery swelling and deformation, battery failure, and even explosion and other safety issues.
电池出现腐蚀一种原因为电芯内产生电子通道,即包装铝箔铝层与阳极发生电子短路。电子短路必须是有导体在阳极和铝层(PP破损处)间能够导通电子或阳极通过Ni-tab直接与铝层短路导通电子。在电芯的封装过程中,封边部位受到热压后比较容易发生破损,与Ni-tab接触在一起,因此产生电子通路。另一种为电池内出现离子通道,即包装铝箔铝层与阳极发生离子短路。包装铝箔的结构,内部为绝缘PP,PP的一个作用就是绝缘,将电解液环境与铝层隔离,保护铝层,发生离子短路是由于PP发生破损(假设冲Pocket时拉伸不均匀)致使电解液渗透将铝层与阳极导通,因此腐蚀均发生在PP破损部位。One reason for battery corrosion is the generation of electronic channels in the battery cell, that is, the electronic short circuit between the aluminum layer of the packaging aluminum foil and the anode. The electronic short circuit must be that there is a conductor that can conduct electrons between the anode and the aluminum layer (where the PP is damaged), or the anode is directly short-circuited with the aluminum layer through Ni-tab to conduct electrons. During the packaging process of the battery cell, the edge sealing part is more likely to be damaged after being subjected to heat and pressure, and it is in contact with Ni-tab, thus creating an electronic path. The other is the appearance of ion channels in the battery, that is, an ion short circuit occurs between the aluminum layer of the packaging aluminum foil and the anode. The structure of the packaging aluminum foil is insulating PP inside. One of the functions of PP is insulation, which isolates the electrolyte environment from the aluminum layer and protects the aluminum layer. The ionic short circuit occurs because the PP is damaged (assuming that the stretching is uneven when punching the Pocket) resulting in electrolysis. Liquid penetration connects the aluminum layer to the anode, so corrosion occurs at the damaged part of PP.
因此,电池在组成BLOCK前都需要用万用表对电池进行壳电阻与电压的检测,以保障每个单体电池合格,满足要求。但这种方法不仅效率低,而且直接手持万用表的表笔容易划伤电池。Therefore, before the battery is composed of BLOCK, it is necessary to use a multimeter to test the shell resistance and voltage of the battery to ensure that each single battery is qualified and meets the requirements. However, this method is not only inefficient, but also directly holds the test leads of the multimeter to easily scratch the battery.
实用新型内容Utility model content
本实用新型的目的在于提供一种锂离子电池壳电阻和电压快速检测装置,以实现产品的同步检测,提高生产效率。The purpose of the utility model is to provide a lithium-ion battery shell resistance and voltage rapid detection device to realize synchronous detection of products and improve production efficiency.
为实现上述目的,本实用新型采用的技术方案是:提供一种锂离子电池壳电阻和电压快速检测装置,包括工装架体、电池定位机构和检测机构,所述电池定位机构和所述检测机构均安装在所述工装架体的上端面,所述电池定位机构位于所述检测机构的前侧用于夹持电池壳体,所述检测机构包括三个导电块、四个探针和升降组件,三个所述导电块抵靠在所述电池壳体上,三个所述导电块之间分别形成两个用于容纳正负极耳的容纳间隙,四个所述探针两两设置于两个所述容纳间隙内,所述升降组件用于驱动四个所述探针升降以分别两两接触正负极耳。In order to achieve the above purpose, the technical solution adopted by the utility model is: provide a lithium ion battery casing resistance and voltage rapid detection device, including a tooling frame, a battery positioning mechanism and a detection mechanism, the battery positioning mechanism and the detection mechanism Both are installed on the upper end surface of the tooling frame body, the battery positioning mechanism is located on the front side of the detection mechanism for clamping the battery case, and the detection mechanism includes three conductive blocks, four probes and a lifting assembly , the three conductive blocks lean against the battery case, two accommodating gaps are respectively formed between the three conductive blocks for accommodating the positive and negative tabs, and the four probes are arranged in pairs In the two accommodating gaps, the lifting assembly is used to drive the four probes up and down to contact the positive and negative tabs two by two.
在一种可能的实现方式中,所述电池定位机构包括设于所述工装架体上端面的支撑板,所述支撑板上分别设置有左侧夹持板、右侧夹持板和前侧夹持板,所述左侧夹持板、所述右侧夹持板和所述前侧夹持板用于夹持电池壳体的三个侧边。In a possible implementation manner, the battery positioning mechanism includes a support plate arranged on the upper end surface of the tooling frame, and the support plate is respectively provided with a left clamping plate, a right clamping plate and a front clamping plate. The clamping plate, the left clamping plate, the right clamping plate and the front clamping plate are used to clamp three sides of the battery case.
在一种可能的实现方式中,所述工装架体上端面的后侧横向设置有安装台,三个所述导电块间隔安装在所述安装台的前侧,所述升降组件安装于所述安装台的上端。In a possible implementation manner, a mounting platform is arranged laterally on the rear side of the upper end surface of the tooling frame body, and the three conductive blocks are installed at intervals on the front side of the mounting platform, and the lifting assembly is installed on the top of the mounting table.
在一种可能的实现方式中,所述升降组件为伸缩气缸,所述伸缩气缸借助支架安装在所述安装台的上端,四个所述探针均安装在所述伸缩气缸下侧的活塞杆上。In a possible implementation manner, the lifting assembly is a telescopic cylinder, the telescopic cylinder is installed on the upper end of the installation platform by means of a bracket, and the four probes are installed on the piston rod on the lower side of the telescopic cylinder. superior.
在一种可能的实现方式中,所述伸缩气缸下侧的活塞杆上设有横梁,四个所述探针两两对称设置于所述横梁的左右两侧。In a possible implementation manner, a beam is provided on the piston rod at the lower side of the telescopic cylinder, and the four probes are symmetrically arranged on the left and right sides of the beam.
在一种可能的实现方式中,所述安装台的前侧分别设有两个垫块,两个所述垫块分别设于两个所述容纳间隙内用于分别支撑正负极耳。In a possible implementation manner, two pads are respectively provided on the front side of the mounting platform, and the two pads are respectively provided in the two receiving gaps for supporting positive and negative tabs respectively.
在一种可能的实现方式中,所述安装台的前侧开设有纵向滑道,所述垫块可沿所述纵向滑道滑动,所述安装台前侧开设有横向滑道,所述导电块可沿所述横向滑道滑动。In a possible implementation manner, the front side of the installation platform is provided with a longitudinal slideway, the spacer can slide along the longitudinal slideway, the front side of the installation platform is provided with a transverse slideway, and the conductive Blocks are slidable along said transverse slides.
在一种可能的实现方式中,所述工装架体上设有启停按钮和指示灯,所述启停按钮和所述指示灯通过检测控制电路电连接所述检测机构。In a possible implementation manner, a start-stop button and an indicator light are provided on the tool frame, and the start-stop button and the indicator light are electrically connected to the detection mechanism through a detection control circuit.
本实用新型提供的一种锂离子电池壳电阻和电压快速检测装置的有益效果在于:与现有技术相比,电池定位机构和检测机构均安装在工装架体的上端面,电池定位机构位于检测机构的前侧。将电池壳体通过电池定位机构夹持固定,三个导电块间隔抵靠在电池壳体的后侧,电池的正负极耳分别延伸至相邻的两个导电块之间的容纳间隙中,升降组件带动四个探针升降,使四个探针分别两两接触正负极耳。其中,三个导电块电连接万用表,四个探针电连接电压表,从而检测电池壳体的电阻和电压。本实用新型提供的一种锂离子电池壳电阻和电压快速检测装置,能够实现产品的同步检测,提高了生产效率。The utility model provides a lithium-ion battery shell resistance and voltage rapid detection device has the beneficial effects that: compared with the prior art, the battery positioning mechanism and detection mechanism are installed on the upper end surface of the tooling frame, and the battery positioning mechanism is located at the detection front side of the mechanism. The battery case is clamped and fixed by the battery positioning mechanism, and the three conductive blocks are spaced against the rear side of the battery case, and the positive and negative tabs of the battery respectively extend into the accommodation gap between two adjacent conductive blocks, The lifting component drives the four probes up and down, so that the four probes contact the positive and negative tabs in pairs. Wherein, the three conductive blocks are electrically connected to the multimeter, and the four probes are electrically connected to the voltmeter, so as to detect the resistance and voltage of the battery case. The utility model provides a lithium ion battery case resistance and voltage rapid detection device, which can realize synchronous detection of products and improve production efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the utility model, the following will briefly introduce the accompanying drawings that are required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only the practical For some novel embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative work.
图1为本实用新型实施例提供的一种锂离子电池壳电阻和电压快速检测装置的结构示意图;Fig. 1 is a schematic structural diagram of a lithium-ion battery shell resistance and voltage rapid detection device provided by an embodiment of the present invention;
图2为本实用新型实施例提供的检测机构的结构示意图;Fig. 2 is a schematic structural view of the detection mechanism provided by the embodiment of the present invention;
图3为检测控制电路的检测原理图。Fig. 3 is the detection schematic diagram of the detection control circuit.
附图标记说明:Explanation of reference signs:
1、工装架体;2、支撑板;3、左侧夹持板;4、右侧夹持板;5、前侧夹持板;6、安装台;7、支架;8、伸缩气缸;9、横梁;10、导电块;11、探针;12、垫块;13、纵向滑道;14、横向滑道;15、启停按钮;16、指示灯。1. Tooling frame body; 2. Support plate; 3. Left clamping plate; 4. Right clamping plate; 5. Front clamping plate; 6. Installation platform; 7. Bracket; 8. Telescopic cylinder; 9 , beam; 10, conductive block; 11, probe; 12, pad; 13, longitudinal slideway; 14, horizontal slideway; 15, start-stop button; 16, indicator light.
具体实施方式Detailed ways
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
本实用新型的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“第一”、“第二”或“第三”等,都是为了区别不同对象,而不是用于描述特定顺序。In the claims, description and above-mentioned drawings of the present utility model, unless otherwise clearly defined, such as the use of the terms "first", "second" or "third", etc., are for the purpose of distinguishing different objects, rather than using to describe a specific order.
本实用新型的权利要求书、说明书及上述附图中,除非另有明确限定,对于方位词,如使用术语“中心”、“横向”、“纵向”、“水平”、“垂直”、“顶”、“底”、“内”、“外”、“上”、“下”、“前”、“后”、“左”、“右”、“顺时针”、“逆时针”、“高”、“低”等指示方位或位置关系乃基于附图所示的方位和位置关系,且仅是为了便于叙述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位或以特定的方位构造和操作,所以也不能理解为限制本实用新型的具体保护范围。In the claims, description and above-mentioned drawings of the present utility model, unless otherwise clearly defined, for orientation words, such as using the terms "center", "horizontal", "longitudinal", "horizontal", "vertical", "top ", "Bottom", "Inner", "Outer", "Up", "Down", "Front", "Back", "Left", "Right", "Clockwise", "Counterclockwise", "High ", "low" and other indication orientations or positional relationships are based on the orientations and positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific Orientation or construction and operation in a specific orientation, so it should not be construed as limiting the specific protection scope of the present utility model.
本实用新型的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“固接”或“固定连接”,应作广义理解,即两者之间没有位移关系和相对转动关系的任何连接方式,也就是说包括不可拆卸地固定连接、可拆卸地固定连接、连为一体以及通过其他装置或元件固定连接。In the claims, description and above-mentioned drawings of the utility model, unless otherwise clearly defined, if the term "fixed" or "fixed connection" is used, it should be understood in a broad sense, that is, there is no displacement relationship and relative rotation between the two. Any way of connection, that is to say, includes non-detachable fixed connection, detachable fixed connection, integral connection and fixed connection through other devices or elements.
本实用新型的权利要求书、说明书及上述附图中,如使用术语“包括”、“具有”以及它们的变形,意图在于“包含但不限于”。In the claims, description and above-mentioned drawings of the present utility model, if the terms "comprising", "having" and their variants are used, it is intended to mean "including but not limited to".
请参阅图1及图2,现对本实用新型提供的一种锂离子电池壳电阻和电压快速检测装置进行说明。一种锂离子电池壳电阻和电压快速检测装置,包括工装架体1、电池定位机构和检测机构,电池定位机构和检测机构均安装在工装架体1的上端面,电池定位机构位于检测机构的前侧用于夹持电池壳体,检测机构包括三个导电块10、四个探针11和升降组件,三个导电块10抵靠在电池壳体上,三个导电块10之间分别形成两个用于容纳正负极耳的容纳间隙,四个探针11两两设置于两个容纳间隙内,升降组件用于驱动四个探针11升降以分别两两接触正负极耳。Referring to Fig. 1 and Fig. 2, a quick detection device for resistance and voltage of a lithium-ion battery shell provided by the utility model is now described. A lithium-ion battery casing resistance and voltage rapid detection device, including a
本实用新型提供的一种锂离子电池壳电阻和电压快速检测装置,与现有技术相比,电池定位机构和检测机构均安装在工装架体1的上端面,电池定位机构位于检测机构的前侧。将电池壳体通过电池定位机构夹持固定,三个导电块10间隔抵靠在电池壳体的后侧,电池的正负极耳分别延伸至相邻的两个导电块10之间的容纳间隙中,升降组件带动四个探针11升降,使四个探针11分别两两接触正负极耳。其中,三个导电块10电连接万用表,四个探针11电连接电压表,从而检测电池壳体的电阻和电压。本实用新型提供的一种锂离子电池壳电阻和电压快速检测装置,能够实现产品的同步检测,提高了生产效率。The utility model provides a lithium-ion battery shell resistance and voltage rapid detection device, compared with the prior art, the battery positioning mechanism and detection mechanism are installed on the upper end surface of the
其中,导电块10选用导电硅胶块。Wherein, the
请参阅图1至图2,电池定位机构包括支撑板2,支撑板2通过多个支撑杆安装在工装架体1的上端面,形成水平支撑面,在支撑板2上分别设置有左侧夹持板3、右侧夹持板4和前侧夹持板5,左侧夹持板3、右侧夹持板4和前侧夹持板5从三个方向夹持电池壳体的三个侧边,使电池壳体保持稳定。Please refer to Figure 1 to Figure 2, the battery positioning mechanism includes a
具体的,每个夹持板上均开设有长条孔,可使左侧夹持板3和右侧夹持板4实现左右方向调整并通过螺栓定位,以将电池壳体横向夹持固定在支撑板2上。同样,可使后侧夹持板前后方向调整以向前顶推电池壳体,使电池壳体的前端抵靠在三个导电块10上,同时,电池的正负电极分别伸入容纳间隙中。Specifically, each clamping plate is provided with a long hole, so that the
请参阅图1至图2,工装架体1上端面的后侧横向设置有安装台6,安装台6为中空的箱体结构,三个导电块10通过横向滑道14间隔安装在安装台6的前侧,可横向调整,从而适配不同规格的电池,以使三个导电块10分别抵靠在电池壳体前端的两侧和中部。安装台6的上端面螺接有支架7,升降组件安装在支架7的后侧,升降组件为伸缩气缸8,伸缩气缸8下部的活塞杆安装有横梁9,横梁9的两侧分别安装有两个探针11,四个探针11分别两两对应电池的正极耳和负极耳。在安装台6的前侧分别通过纵向滑道13安装有垫块12,垫块12可通过纵向滑道13在高度方向移动,可调整垫块12,使电池的正负极耳分别搭接在垫块12的上端面,在使用对应的探针11接触相应极耳的上端面时,垫块12能够起到支撑极耳的作用,避免探针11在接触极耳时,极耳受力向下变形,而影响检测结果,甚至导致极耳损坏。Please refer to Fig. 1 to Fig. 2, the rear side of the upper end surface of the
此外,工装架体1上设有启停按钮15和指示灯16,启停按钮15和指示灯16通过检测控制电路电连接检测机构。工装架体1内置单片机和继电器,通过内置电源或外置电源提供电能。In addition, the
参照图3,该工装采用单片机控制,根据检测数据自动判断电池是否合格。Referring to Figure 3, the tooling is controlled by a single-chip microcomputer, which automatically judges whether the battery is qualified or not according to the test data.
检测原理:人工将电池放到架体的电池定位机构中,电池壳体三个导电硅胶块紧密接触,按下启停按钮15,伸缩气缸8伸出,探针11分别接触电池的正负极耳,首先通过单片机控制的程序对电池壳的铝层和导电硅胶块接触的回路是否导通进行判定,如果不导通,则指示灯16亮红色,人工将电池直接转移到不合格区;如果导通,则指示灯16亮绿色,开始检测电池壳与正极以及壳与负极的电阻,同时检测电池电压。根据万用表和电压表测量的数值对电池进行判断,合格则人工转入下一工序,不合格则人工将电池转移到不合格区。Detection principle: Manually put the battery in the battery positioning mechanism of the frame body, the three conductive silica gel blocks of the battery case are in close contact, press the start and stop
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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