CN218956484U - Metal tube detection equipment for rail transit - Google Patents
Metal tube detection equipment for rail transit Download PDFInfo
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- CN218956484U CN218956484U CN202221990929.XU CN202221990929U CN218956484U CN 218956484 U CN218956484 U CN 218956484U CN 202221990929 U CN202221990929 U CN 202221990929U CN 218956484 U CN218956484 U CN 218956484U
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Abstract
Description
技术领域technical field
本实用新型涉及轨道交通技术领域,具体为一种轨道交通用金属管检测设备。The utility model relates to the technical field of rail traffic, in particular to a metal pipe detection device for rail traffic.
背景技术Background technique
现如今在很多地方都会用到金属管,其中就包括轨道交通所用部件,为了保证金属管的出厂质量,金属管在出厂之前都会对金属管进行检测,避免金属管出现裂纹等缺陷。Nowadays, metal pipes are used in many places, including the components used in rail transit. In order to ensure the quality of the metal pipes, the metal pipes are inspected before leaving the factory to avoid defects such as cracks in the metal pipes.
既然要对金属管进行检测,那肯定是需要一种高效的方法,而目前在对金属管检测时,一般是用涡流探伤仪,使用涡流探伤仪时,需要操作者手持涡流探伤仪,让涡流探伤仪中的探头靠近金属管,根据涡流探伤仪显示的内容判断检测处是否存在缺陷,而这种方式要求操作者需要一直拿着涡流探伤仪在金属管的所有位置进行检测,检测效率低下,不利于金属管的快速批量检测,且通过此种方式检测金属管对操作者的技术水平要求较高。Since metal pipes are to be inspected, an efficient method is definitely needed. At present, when inspecting metal pipes, eddy current flaw detectors are generally used. When using eddy current flaw detectors, the operator needs to hold the eddy current flaw detector. The probe in the flaw detector is close to the metal pipe, and it is judged whether there is a defect in the detection position according to the content displayed by the eddy current flaw detector. However, this method requires the operator to always hold the eddy current flaw detector to inspect all positions of the metal pipe, and the detection efficiency is low. It is not conducive to the rapid batch detection of metal pipes, and the detection of metal pipes in this way requires a high technical level of the operator.
经检索,中国专利申请号为CN202022882982.5的实用新型专利公开了一种轨道交通的金属管检测设备,其大致描述为,包括支撑组件和检测组件,支撑组件包括四个竖杆、两个横杆和一个第一连接杆,检测组件包括探头、滑套、伸缩气缸、活动板、支撑板、导向管、螺杆、固定柱、伸缩套和压簧,滑套与第一连接杆套接,伸缩气缸的一端固定在滑套的底部,支撑板上开设有螺孔,向管两端开口,导向管的一端固定于支撑板的右侧,螺杆的右端固定有多个固定柱,固定柱与伸缩套套接,压簧套设在固定柱上,压簧的两端分别固定于螺杆和伸缩套。After searching, the utility model patent with the Chinese patent application number CN202022882982.5 discloses a metal pipe detection device for rail transit, which is roughly described as including a support assembly and a detection assembly. The support assembly includes four vertical rods, two horizontal Rod and a first connecting rod, the detection assembly includes a probe, a sliding sleeve, a telescopic cylinder, a movable plate, a support plate, a guide tube, a screw, a fixed column, a telescopic sleeve and a compression spring, the sliding sleeve is connected with the first connecting rod, and the telescopic One end of the cylinder is fixed on the bottom of the sliding sleeve, screw holes are opened on the support plate, which open to both ends of the tube, one end of the guide tube is fixed on the right side of the support plate, and a number of fixed columns are fixed on the right end of the screw rod. The sleeve is socketed, the compression spring is sleeved on the fixed column, and the two ends of the compression spring are respectively fixed on the screw rod and the telescopic sleeve.
上述的现有技术方案虽然能够通过让金属管随着螺杆进行转动和移动,从而能使探头检测金属管上是否有缺陷,使装置对操作者的技术水平要求变低,并且能大大减少劳动者的工作强度,大大提高了检测效率,但是其装置还是需要操作者手动转动螺杆,来使金属管转动和移动,会浪费人力资源,因此,亟需一种轨道交通用金属管检测设备来解决此问题。Although the above-mentioned prior art scheme can make the metal pipe rotate and move with the screw rod, the probe can detect whether there is a defect on the metal pipe, so that the device requires lower technical level of the operator, and can greatly reduce labor costs. The working intensity greatly improves the detection efficiency, but the device still requires the operator to manually turn the screw to make the metal pipe rotate and move, which will waste human resources. Therefore, there is an urgent need for a metal pipe detection equipment for rail transit to solve this problem. question.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种轨道交通用金属管检测设备,以解决背景技术中提出的现有技术人力资源浪费的问题。Aiming at the deficiencies of the prior art, the utility model provides a metal pipe detection device for rail transit to solve the problem of waste of human resources in the prior art presented in the background art.
(二)技术方案(2) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种轨道交通用金属管检测设备,包括金属管、固定设备、检测设备和驱动设备,所述检测设备包括方形块,所述方形块的中间开设有通孔,所述方形块的一端固定连接有圆筒,所述圆筒的内壁上固定连接有数个探头,所述方形块的内部开设有三个第一凹槽和一个第二凹槽,三个所述第一凹槽中均滑动连接有滑块,三个所述滑块的一端均开设有螺纹槽,三个所述凹槽与螺纹槽对应的另一端开设有第三凹槽,所述第三凹槽中转动连接有第一连杆,所述第一连杆的中间固定连接滚轮,所述螺纹槽啮合有螺纹杆,所述第二凹槽中转动连接有第二连杆,所述第二连杆的中间固定连接有滚轮。In order to achieve the above object, the utility model provides the following technical solutions: a metal pipe detection equipment for rail transit, including metal pipes, fixing equipment, detection equipment and driving equipment, the detection equipment includes a square block, the middle of the square block A through hole is opened, a cylinder is fixedly connected to one end of the square block, several probes are fixedly connected to the inner wall of the cylinder, three first grooves and a second groove are opened inside the square block, Sliders are slidably connected to the three first grooves, one end of the three sliders is provided with a thread groove, and the other end of the three grooves corresponding to the thread groove is provided with a third groove, The third groove is rotatably connected with a first connecting rod, the middle of the first connecting rod is fixedly connected with a roller, the threaded groove is engaged with a threaded rod, and the second groove is rotatably connected with a second connecting rod , the middle of the second connecting rod is fixedly connected with a roller.
优选的,所述固定设备包括两组夹紧设备,每组所述夹紧设备均包括两个支撑柱,两根所述支撑柱的顶端均固定连接有第一固定块,两个所述第一固定块之间固定连接有下盖板,两个所述第一固定块的顶端均贴合有第二固定块,两个所述第二固定块之间固定连接有上盖板,所述第一固定块和和第二固定块通过螺栓进行连接,所述螺栓与第二固定块转动连接。Preferably, the fixing device includes two sets of clamping devices, each set of clamping devices includes two support columns, the top ends of the two support columns are fixedly connected with a first fixing block, and the two second support columns are fixedly connected to each other. A lower cover plate is fixedly connected between a fixed block, a second fixed block is attached to the top ends of the two first fixed blocks, and an upper cover plate is fixedly connected between the two second fixed blocks. The first fixed block and the second fixed block are connected by bolts, and the bolts are rotatably connected with the second fixed block.
进一步的,所述驱动设备包括电机,所述电机固定连接在方形块的顶端,所述电机的输出端固定连接有第一转动套,所述第一转动套的内部设有皮带,所述皮带穿过方形块到第二凹槽中转动连接有第二转动套,所述第二转动套固定连接在第二连杆的外壁上。Further, the driving device includes a motor, the motor is fixedly connected to the top of the square block, the output end of the motor is fixedly connected with a first rotating sleeve, and a belt is provided inside the first rotating sleeve, and the belt A second rotating sleeve is rotatably connected to pass through the square block into the second groove, and the second rotating sleeve is fixedly connected to the outer wall of the second connecting rod.
再进一步的,所述上盖板和下盖板的内壁上均固定连接有橡胶条。Still further, rubber strips are fixedly connected to the inner walls of the upper cover plate and the lower cover plate.
更进一步的,所述螺纹杆穿过方形块固定连接有把手。Further, the threaded rod passes through the square block and is fixedly connected with a handle.
在前述方案的基础上,所述滚轮为橡胶材质。On the basis of the foregoing solution, the roller is made of rubber.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种轨道交通用金属管检测设备,具备以下有益效果:Compared with the prior art, the utility model provides a metal pipe detection device for rail transit, which has the following beneficial effects:
1.该轨道交通用金属管检测设备通过现将方形块套在金属管的外部,然后件金属管固定在固定设备上,然后通过把手转动螺纹杆,使滑块向金属管移动,进而能使第一连杆上的滚轮压紧在金属管的外壁上,之后启动电机,电机带动第一转动套转动,从而通过皮带带动第二转动套转动,进而使第二连杆转动,第二连杆上的滚轮随之转动,这样就能使方形块在金属管的外壁上移动,进一步的使处于圆筒内部得到探头对金属管进行全方位的检测,因此,该轨道交通用金属管检测设备对比现有技术只需要将方形块套在金属管的外壁上,然后启动电机即可完成对金属管的检测,操作简单,不需要人工一直操作装置,减轻了操作者的工作强度,节省了人力资源。1. The metal pipe detection equipment for rail transit now puts the square block on the outside of the metal pipe, and then fixes the metal pipe on the fixed device, and then turns the threaded rod by the handle to move the slider to the metal pipe, thereby enabling The roller on the first connecting rod is pressed against the outer wall of the metal pipe, and then the motor is started, and the motor drives the first rotating sleeve to rotate, thereby driving the second rotating sleeve to rotate through the belt, thereby causing the second connecting rod to rotate, and the second connecting rod The rollers on the cylinder rotate accordingly, so that the square block can move on the outer wall of the metal pipe, and further enable the probe inside the cylinder to detect the metal pipe in all directions. Therefore, the comparison of the metal pipe detection equipment for rail transit The existing technology only needs to put the square block on the outer wall of the metal pipe, and then start the motor to complete the detection of the metal pipe. The operation is simple, and there is no need to manually operate the device all the time, which reduces the work intensity of the operator and saves human resources. .
附图说明Description of drawings
图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;
图2为本实用新型的侧视结构示意图;Fig. 2 is the side view structural representation of the utility model;
图3为本实用新型局部侧视的结构示意图;Fig. 3 is the structural representation of partial side view of the utility model;
图4为本实用新型局部剖视的立体结构示意图;Fig. 4 is the three-dimensional structural schematic diagram of the partial section of the utility model;
图5为本实用新型方形块部分的剖视结构示意图;Fig. 5 is the sectional structure schematic diagram of square block part of the present utility model;
图中:1、金属管;2、方形块;3、圆筒;4、探头;5、滑块;6、第一连杆;7、滚轮;8、螺纹杆;9、第二连杆;10、支撑柱;11、第一固定块;12、下盖板;13、第二固定块;14、上盖板;15、螺栓;16、电机;17、第一转动套;18、皮带;19、第二转动套;20、橡胶条;21、把手。In the figure: 1. Metal tube; 2. Square block; 3. Cylinder; 4. Probe; 5. Slider; 6. First connecting rod; 7. Roller; 8. Threaded rod; 9. Second connecting rod; 10. Support column; 11. First fixed block; 12. Lower cover plate; 13. Second fixed block; 14. Upper cover plate; 15. Bolt; 16. Motor; 17. First rotating sleeve; 18. Belt; 19, the second rotating sleeve; 20, the rubber strip; 21, the handle.
具体实施方式Detailed ways
实施例Example
请参阅图1-5,一种轨道交通用金属管检测设备,包括金属管1、固定设备、检测设备和驱动设备,固定设备包括两组夹紧设备,每组夹紧设备均包括两个支撑柱10,两根支撑柱10的顶端均固定连接有第一固定块11,两个第一固定块11之间固定连接有下盖板12,两个第一固定块11的顶端均贴合有第二固定块13,两个第二固定块13之间固定连接有上盖板14,第一固定块11和和第二固定块13通过螺栓15进行连接,螺栓15与第二固定块13转动连接,将金属管1放到下盖板12上,转动螺栓15,第二固定块13就会带动上盖板14向下移动,使上盖板14与下盖板12夹紧金属管1,上盖板14和下盖板12的内壁上均固定连接有橡胶条20,增加上盖板14和下盖板12对金属管1的摩擦力,提高夹紧效果,检测设备包括方形块2,方形块2的中间开设有通孔,方便将方形块2套在金属管1的外部,方形块2的一端固定连接有圆筒3,圆筒3的内壁上固定连接有数个探头4,这样就能对金属管1的一周外壁进行全方位的检测,大大提高检测效率,方形块2的内部开设有三个第一凹槽和一个第二凹槽,三个第一凹槽中均滑动连接有滑块5,三个滑块5的一端均开设有螺纹槽,三个凹槽与螺纹槽对应的另一端开设有第三凹槽,第三凹槽中转动连接有第一连杆6,第一连杆6的中间固定连接滚轮7,螺纹槽啮合有螺纹杆8,使螺纹杆8的转动能带动滑块5的移动,进而能使处于第一连杆6上的滚轮7压紧金属管1,防止方形块2发生转动,螺纹杆8穿过方形块2固定连接有把手21,能更加容易的转动螺纹杆8,第二凹槽中转动连接有第二连杆9,第二连杆9的中间固定连接有滚轮7,驱动设备包括电机16,电机16固定连接在方形块2的顶端,电机16的输出端固定连接有第一转动套17,第一转动套17的内部设有皮带18,皮带18穿过方形块2到第二凹槽中转动连接有第二转动套19,第二转动套19固定连接在第二连杆9的外壁上,电机16转动带动第一转动套17转动,然后通过皮带18带动第二转动套19转动,从而使第二连杆9转动,进而使处于第二连杆9上的滚轮7转动,使方形块2移动,方便了对金属管1的全面检测,滚轮7为橡胶材质,能够增加滚轮7与金属管1外壁的摩擦力,使夹紧力更大,能够保证处于第二连杆9上的滚轮7转动时能带动方形块2移动。Please refer to Figure 1-5, a metal pipe detection equipment for rail transit, including
还需进一步说明的是,该实施例中的电机16和探头4为市面上购买的本领域技术人员公知的常规设备,可以根据实际需要进行型号的选用或进行定制,本专利中我们只是对其进行使用,并未对其结构和功能进行改进,其设定方式、安装方式和电性连接方式,对于本领域的技术人员来说,只要按照其使用说明书的要求进行调试操作即可,在此不再对其进行赘述。It should be further explained that the
综上所述,该轨道交通用金属管检测设备的工作原理和工作过程为,在使用时,首先将方形块2套在金属管1的外部,然后将金属管1放置在下盖板12上,之后转动螺栓15,使上盖板14与下盖板12夹紧金属管1,通过把手21转动螺纹杆8,这时滑块5会向金属管1的外壁方向移动,使第一连杆6上的滚轮7压紧金属管1,防止方形块2在移动过程中发生转动,启动电机16,电机16带动第一转动套17转动,然后皮带18带动第二转动套19转动,带动第二连杆9转动,也就使第二连杆9上的滚轮7转动,从而带动方形块2进行移动,使处于圆筒3内部的探头4对方形管进行全方位的检测。To sum up, the working principle and working process of the metal pipe detection equipment for rail transit are as follows: when in use, first put the
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221990929.XU CN218956484U (en) | 2022-07-22 | 2022-07-22 | Metal tube detection equipment for rail transit |
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| CN202221990929.XU CN218956484U (en) | 2022-07-22 | 2022-07-22 | Metal tube detection equipment for rail transit |
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Inventor after: Li Chun Inventor after: Wang Changku Inventor after: Shen Yuming Inventor before: Shen Yuming |
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Effective date of registration: 20230725 Address after: No.39, Henidang Road, Shazhong Village, Binhai Street, Longwan District, Wenzhou City, Zhejiang Province 325000 Patentee after: Li Chun Address before: 310000 No. 380 Fengtan Road, Gongshu District, Hangzhou City, Zhejiang Province Patentee before: Shen Yuming |
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