CN218953432U

CN218953432U - Generating set convenient to split and arrange

Info

Publication number: CN218953432U
Application number: CN202320044574.3U
Authority: CN
Inventors: 赵平; 郑长全; 杨春亮; 孙云浩
Original assignee: Liaoning Foris Power Technology Co ltd
Current assignee: Liaoning Foris Power Technology Co ltd
Priority date: 2023-01-09
Filing date: 2023-01-09
Publication date: 2023-05-02
Anticipated expiration: 2033-01-09

Abstract

The utility model relates to a generator set convenient for split arrangement, comprising: the diesel engine of the central main block is connected with the generator of the second side block through quick gear engagement type transmission fit connection, and the whole engine is locked through the through shaft lever. According to the utility model, the generator set is split through the first base block, the central main block and the second side block, and each part can easily pass through a door of a single fireproof door or a machine room with a narrow building, so that the generator set is convenient to arrange and transport in the machine room; during combination, the quick contraposition connection can be carried out through the locking concave taper hole, the locking concave taper hole and the tooth connector, and the split combined installation is very convenient and quick.

Description

Generating set convenient to split and arrange

Technical Field

The utility model belongs to the technical field of generators, and particularly relates to a generator set convenient to split and arrange.

Background

In recent years, the internal combustion engine is widely used as a power generator, and the internal combustion engine is used as an emergency power supply or an alternative power supply, so that the internal combustion engine can be used as an alternative application of daily life or production under the condition of no mains supply. The diesel is convenient to obtain, and the diesel generator set is mature in development, so that the diesel generator set can be applied to engineering construction, factories, buildings, markets and urban hotels. The sum of loads of consumers in buildings, shops or urban hotels is usually large, and typically a diesel generator set with a power of several hundred kilowatts or thousands of kilowatts is used, which is usually large and has a weight of several tons.

When the diesel generator set is arranged in a machine room of a building or a hotel, the automobile crane can only place the whole diesel generator set at a door of the machine room, so that the whole diesel generator set is difficult to be quickly conveyed in through the door of the machine room, and the actual arrangement process is extremely inconvenient; moreover, the diesel engine, the generator and the radiator of the existing diesel generator set can be integrally arranged on the same base, so that the diesel generator set is difficult to split, and the diesel generator set cannot be quickly installed and restored after the diesel generator set is split.

Disclosure of Invention

The utility model provides a generator set convenient to split and arrange, which solves the technical problems that the diesel generator set cannot be split and quickly installed for reduction and is inconvenient to arrange in a machine room.

The technical scheme adopted for solving the technical problems is as follows: a genset for facilitating split arrangement, comprising:

the heat radiator is provided with a first corrugated pipe connector and a second corrugated pipe connector respectively;

the central main block is arranged on the right side of the first base block in a bolting connection mode, a diesel engine is arranged on the upper portion of the central main block, a liquid inlet pipe and a liquid outlet pipe are respectively arranged on the left side of the diesel engine, and a driving shaft is arranged on the right side of the diesel engine;

the second side block is arranged on the right side of the central main block and connected in a bolting way, a generator is arranged above the second side block, and a follow-up shaft is arranged on the generator;

the gear connector is arranged between the driving shaft and the follow-up shaft for gear engagement type transmission fit connection;

positioning cone protrusions, which are arranged on the first basic block or the second edge block for fixed connection;

the locating conical bulge is matched with the locking concave taper hole in a plug-in mode;

the through shaft rod sequentially penetrates through the first base block, the central main block and the second side block and is in bolt-connection type compression connection, and flower tightening caps are arranged at two ends of the through shaft rod.

Preferably, the locking concave taper holes are integrally formed with the central main block, the number of the locking concave taper holes is six, and the locking concave taper holes are uniformly distributed on two sides of the central main block.

Preferably, the number of the locking concave taper holes is the same as that of the positioning conical protrusions, and the locking concave taper holes and the positioning conical protrusions are both in conical cylinder shapes and have the same taper.

Preferably, the number of the positioning cone protrusions is six, wherein three positioning cone protrusions are uniformly distributed on the first base block for fixedly connecting, and the other three positioning cone protrusions are uniformly distributed on the second edge block for fixedly connecting.

Preferably, the positioning conical protrusion and the locking concave conical hole are matched in an inserted mode, and the first base block and the second side block are matched and connected in an inserted mode through the positioning conical protrusion and the locking concave conical hole of the central main block.

Preferably, the positioning conical protrusion is provided with a cylindrical root section, and the conical length of the positioning conical protrusion is smaller than that of the locking concave conical hole.

Preferably, the number of the through shaft bars is three, and the through shaft bars respectively pass through the corresponding locking concave taper holes and the inner holes of the positioning cone protrusions.

Preferably, the tooth connector comprises a driving sleeve, an inner conical tooth, a driven support and an outer conical tooth, wherein the inner conical tooth is arranged in the driving sleeve, the outer conical tooth is arranged outside the driven support, and the outer conical tooth is in conical umbrella-shaped gear-shaped plug-in matched connection with the inner conical tooth.

Preferably, the driving sleeve is in pin-key connection with a driving shaft of the diesel engine, the driven support is in pin-key connection with a follow-up shaft of the generator, and the driven support is in meshed fit connection with an inner cone tooth of the driving sleeve through the outer cone tooth.

Preferably, the first corrugated pipe connector of the water-cooling radiator is in flange type pipeline communication with the liquid inlet pipe of the diesel engine, and the second corrugated pipe connector of the water-cooling radiator is in flange type pipeline communication with the liquid outlet pipe of the diesel engine.

Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, the generator set is split through the first base block, the central main block and the second side block, and each part can easily pass through a door of a single fireproof door or a machine room of a building, so that the generator set is convenient to arrange and transport in the machine room; in addition, the first base block, the central main block and the second side block can be quickly aligned and connected through the locking concave taper hole and the locking concave taper hole, and the diesel engine and the generator can be quickly connected in a transmission way through the gear connector, so that alignment and combination are very convenient and quick; and then the through shaft lever is used for reinforcing and locking, so that the overall stability is excellent. The utility model has simple structure, and the split combined installation process is extremely convenient, so that the work of arranging the generator set through a narrow portal becomes convenient and quick.

Drawings

FIG. 1 is a schematic diagram of the front view of the present utility model;

FIG. 2 is a schematic view of the partial structure of FIG. 1 of the present utility model;

FIG. 3 is a schematic top view of the present utility model of FIG. 2;

FIG. 4 is a schematic top view of FIG. 2 of the present utility model;

FIG. 5 is an enlarged schematic view of the coupling of FIG. 1 in accordance with the present utility model;

FIG. 6 is an exploded schematic view of the tooth coupling of the present utility model;

FIG. 7 is a schematic view of the flower tightening cap of the present utility model;

FIG. 8 is an exploded structural schematic of an embodiment of the present utility model;

in the figure: the novel high-efficiency diesel engine comprises a first base block, a water-cooling radiator 11, a first corrugated pipe connector 111, a second corrugated pipe connector 112, a central main block 2, a diesel engine 21, a liquid inlet pipe 211, a liquid outlet pipe 212, a driving shaft 213, a second edge block 3, a generator 31, a driven shaft 311, a tooth connector 4, a driving sleeve 41, inner conical teeth 411, a driven support 42, outer conical teeth 421, positioning conical protrusions 5, a cylindrical root section 51, a locking concave conical hole 6, a shaft lever 7 and a nut 71.

Detailed Description

The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model, and it should be understood that the preferred embodiments described herein are only for illustrating and explaining the present utility model, not for limiting the present utility model, and obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged in a variety of different configurations. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present utility model. In embodiments, the components of the embodiments of the present application, which are generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, as provided in the accompanying drawings, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application.

In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description of the present application and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; may be a mechanical connection; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.

Referring to fig. 1 to 8, an aspect of the present utility model provides a generator set for facilitating split arrangement, comprising: the gear connecting device comprises a first base block 1, a central main block 2, a second side block 3, a gear connecting device 4, a positioning conical convex 5, a locking concave taper hole 6 and a through shaft lever 7.

Hereinafter, a partial structure and principle of the above-described components according to the present genset structure will be described in detail.

As an example, as shown in fig. 1, 2, 3, 4 and 8, the first base block 1, the central main block 2 and the second side block 3 may be all made of steel structure welded. The upper portion of the first base block 1 is bolted with a water-cooling radiator 11, a first corrugated pipe connector 111 and a second corrugated pipe connector 112 are respectively arranged on the water-cooling radiator 11, and the first corrugated pipe connector 111 and the second corrugated pipe connector 112 are made of metal corrugated pipes, so that the expansion and the adjustment of angles are facilitated. The central main block 2 is arranged on the right side of the first base block 1 in a bolting connection mode, a diesel engine 21 is bolted on the upper portion of the central main block 2, a liquid inlet pipe 211 and a liquid outlet pipe 212 are respectively arranged on the left side of the diesel engine 21, a first corrugated pipe connector 111 of the water-cooling radiator 11 is in flange type pipeline communication with the liquid inlet pipe 211 of the diesel engine 21, and a second corrugated pipe connector 112 of the water-cooling radiator 11 is in flange type pipeline communication with the liquid outlet pipe 212 of the diesel engine 21; a drive shaft 213 is provided on the right side of the diesel engine 21; the second side block 3 can be placed on the right side of the central main block 2 and connected in a bolting way, a generator 31 is connected above the second side block 3 in a bolting way, and a follow-up shaft 311 is arranged on the generator 31.

Referring to fig. 1, 5 and 6, the coupler 4 may be disposed between the drive shaft 213 and the follower shaft 311 in a geared driving engagement. The tooth connector 4 comprises a driving sleeve 41, an inner conical tooth 411, a driven support 42 and an outer conical tooth 421, wherein the inner conical tooth 411 is arranged in the driving sleeve 41 and manufactured through a gear shaping machine, the outer conical tooth 421 is arranged outside the driven support 42 and manufactured through the gear shaping machine, the outer conical tooth 421 and the inner conical tooth 411 are conical umbrella-shaped straight-tooth gears, and the outer conical tooth 421 and the inner conical tooth 411 are in meshed fit connection. Specifically, the driving sleeve 41 is in pin-key connection with the driving shaft 213 of the diesel engine 21, and the driven bracket 42 is in pin-key connection with the driven shaft 311 of the generator 31; the driven support 42 is in meshed fit connection with the inner conical teeth 411 of the driving sleeve 41 through the outer conical teeth 421, that is, the driving sleeve 41 on the driving shaft 213 of the diesel engine 21 is in gear fit connection with the driven support 42 on the driven shaft 311 of the generator 31 in a tooth insertion mode, and the inner hole of the driving sleeve 41 and the outer circle of the driven support 42 are both conical with the same taper, the taper of the inner hole can be between 50 degrees and 90 degrees, so that the inner hole is convenient to be introduced during butt joint.

Example 1

As an example, as shown in fig. 1, 2, 3, 4 and 8, the positioning cone 5 is in a cylindrical conical protrusion shape, the positioning cone 5 can be manufactured by turning and has a polished surface, and a groove for storing butter can be ground on the outer cylindrical surface of the positioning cone 5, so that the outer cylindrical surface of the positioning cone 5 is convenient for storing and maintaining the oil. The positioning cone is characterized in that a cylindrical root section 51 is arranged on the positioning cone protrusion 5, the cylindrical root section 51 is arranged at one end of the large diameter of the cone of the positioning cone protrusion 5 and is turned, the cylindrical root section 51 can reduce the root of the positioning cone protrusion 5, and the positioning cone protrusion 5 can be conveniently inserted into the locking concave cone hole 6 completely. The positioning conical protrusion 5 can be placed on the first base block 1 or the second side block 3 for fixed connection. In this embodiment, the number of positioning conical protrusions 5 may be six. The three positioning cone protrusions 5 can be uniformly distributed on the right side of the first base block 1, the positioning cone protrusions 5 can be fixedly connected with the first base block 1 in a welding way, and the positioning cone protrusions 5 can be integrally manufactured with the first base block 1 and manufactured by machining and milling; the three positioning cone protrusions 5 may be uniformly distributed on the left side of the second side block 3, and the fixed connection mode of the positioning cone protrusions 5 and the second side block 3 is the same as the connection mode of the first base block 1.

Example 2

Referring to fig. 1 to 8, the locking female taper holes 6 may be provided on both sides of the center main block 2 and integrally manufactured therewith. The locking concave taper hole 6 and the positioning conical bulge 5 are both in conical cylinder shapes and have the same taper, and the positioning conical bulge 5 and the locking concave taper hole 6 can be matched in an inserting way; the length of the cone shape of the positioning cone convex 5 is smaller than that of the cone shape of the locking concave cone hole 6, and the root of the positioning cone convex 5 is provided with a cylindrical root section 51, so that the positioning cone convex 5 can be completely inserted into the locking concave cone hole 6, and the outer cone surface of the positioning cone convex 5 can be tightly attached to the inner cone hole of the locking concave cone hole 6 in a shape. The number of the locking concave taper holes 6 can be the same as the number of the positioning conical protrusions 5. In this embodiment, the number of the locking concave taper holes 6 is six, and the locking concave taper holes 6 are uniformly distributed on two sides of the central main block 2. The axes of the positioning conical protrusions 5 on the first base block 1 and the second side block 3 can be coaxial with the axes of the locking concave conical holes 6 on the corresponding central main block 2. The first basic block 1 and the second side block 3 can be connected with the locking concave taper hole 6 of the central main block 2 in a plug-in type matching manner through the positioning conical protrusion 5, the first basic block 1, the central main block 2 and the second side block 3 can be positioned accurately after being connected in a conical pin joint matching manner, and the first basic block 1, the central main block 2 and the second side block 3 are guaranteed to be connected through bolts, so that the whole body has higher stability.

Example 3

On the basis of the above embodiment, as shown in fig. 1 to 8, the first base block 1, the central main block 2 and the second side block 3 may be provided with a through shaft lever 7, the through shaft lever 7 is a cylindrical lever body, both ends of the through shaft lever 7 are all processed with threads, and both ends of the through shaft lever 7 are provided with a tightening cap 71 in threaded fit connection with the threads thereof. The number of the through shaft bars 7 can be three, each through shaft bar 7 can penetrate through the corresponding locking concave taper hole 6 and the inner hole of the positioning conical protrusion 5, the through shaft bars 7 can connect the positioning conical protrusion 5 and the locking concave taper hole 6 more stably, and simultaneously, the flower tightening caps 71 at two ends can connect the first basic block 1, the central main block 2 and the second edge block 3 together stably, so that the strength of connection is enhanced. The flower tight cap 71 can be made of 42CrMo steel through forging and tempering after machining, the outer circle of the flower tight cap 71 is provided with a notch shape, so that the flower tight cap 71 can be conveniently locked by hammering, the flower tight cap 71 and the through shaft lever 7 can be screwed up in a high degree by adopting a mode, and a tool adopted is a common hand hammer.

According to the utility model, the generator set is split through the first base block 1, the central main block 2 and the second side block 3, the sizes of all parts are smaller, and the generator set can easily pass through a single fireproof door of a building or a door of a machine room through a ground ox tool, so that the generator set is convenient to arrange and transport in the machine room; in addition, the first base block 1, the central main block 2 and the second side block 3 can be quickly aligned and connected through the locking concave taper hole 6 and the locking concave taper hole 6, the diesel engine 21 and the generator 31 can be quickly connected in a transmission way through the gear connector 4, and the alignment combination is extremely convenient and quick; and then the three through shaft bars 7 which are uniformly distributed are used for reinforcing and locking, so that the overall stability is excellent, and the split combined installation is extremely convenient. The utility model has simple structure, and the split combined installation process is extremely convenient, so that the work of arranging the generator set through a narrow portal becomes convenient and quick.

The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that changes and substitutions are within the scope of the present utility model. Therefore, the protection scope of the utility model should be mainly that of the claims.

Claims

1. A genset for facilitating split arrangement, comprising:

2. A generator set for facilitating split arrangement as claimed in claim 1, wherein: the locking concave taper holes are integrally formed with the central main block, the number of the locking concave taper holes is six, and the locking concave taper holes are uniformly distributed on two sides of the central main block.

3. A generator set for facilitating split arrangement as claimed in claim 2, wherein: the number of the locking concave taper holes is the same as that of the positioning conical protrusions, and the locking concave taper holes and the positioning conical protrusions are both in conical cylinder shapes and have the same taper.

4. A generator set for facilitating split arrangement as claimed in claim 3, wherein: the number of the positioning cone protrusions is six, wherein three positioning cone protrusions are uniformly distributed on the first base block for fixedly connecting, and the other three positioning cone protrusions are uniformly distributed on the second edge block for fixedly connecting.

5. A generator set for facilitating split arrangement as claimed in claim 4, wherein: the positioning conical bulge is matched with the locking concave conical hole in an inserting mode, and the first base block and the second side block are matched and connected with the locking concave conical hole of the central main block in an inserting mode through the positioning conical bulge in a pin joint mode.

6. A generator set for facilitating split arrangement as claimed in claim 5, wherein: the positioning conical bulge is provided with a cylindrical root section, and the conical length of the positioning conical bulge is smaller than that of the locking concave conical hole.

7. A generator set for facilitating split arrangement as claimed in claim 1, wherein: the number of the through shaft bars is three, and the through shaft bars respectively penetrate through the corresponding locking concave taper holes and the inner holes of the positioning conical protrusions.

8. A generator set for facilitating split arrangement as claimed in claim 1, wherein: the gear connecting device comprises a driving sleeve, an inner conical tooth, a driven support and an outer conical tooth, wherein the inner conical tooth is arranged in the driving sleeve, the outer conical tooth is arranged outside the driven support, and the outer conical tooth is in conical umbrella-shaped gear-shaped inserted matched connection with the inner conical tooth.

9. A generator set for facilitating split arrangement as claimed in claim 8, wherein: the driving sleeve is in pin key type connection with the driving shaft of the diesel engine, the driven support is in pin key type connection with the follow-up shaft of the generator, and the driven support is in meshed fit connection with the inner cone teeth of the driving sleeve through the outer cone teeth.

10. A generator set for facilitating split arrangement as claimed in claim 1, wherein: the first corrugated pipe connector of the water cooling radiator is communicated with the liquid inlet pipe of the diesel engine through a flange type pipeline, and the second corrugated pipe connector of the water cooling radiator is communicated with the liquid outlet pipe of the diesel engine through a flange type pipeline.