CN218951662U - Automatic on-line sewing equipment for abdomen pad - Google Patents
Automatic on-line sewing equipment for abdomen pad Download PDFInfo
- Publication number
- CN218951662U CN218951662U CN202223364436.8U CN202223364436U CN218951662U CN 218951662 U CN218951662 U CN 218951662U CN 202223364436 U CN202223364436 U CN 202223364436U CN 218951662 U CN218951662 U CN 218951662U
- Authority
- CN
- China
- Prior art keywords
- sewing
- automatic
- matched
- roller
- steering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Sewing Machines And Sewing (AREA)
Abstract
The automatic on-line belly pad sewing equipment comprises an operation table, wherein a discharging structure, a cutting and overturning structure, a steering structure and a plurality of groups of sewing structures are arranged on the operation table, each group of sewing structures comprises a transverse sewing structure and a longitudinal sewing structure which are arranged on the feeding end side and the discharging end side of the steering structure and matched with the steering structure, and the transverse sewing structure and the longitudinal sewing structure are identical in structure. By adopting the structure, the full-line automatic processing ensures the consistency of folding processing actions, avoids quality change, ensures uniform and efficient product processing quality and greatly reduces manpower consumption; the novel sewing technology is safer and more sanitary in full-automatic processing, the product edge-folding and edge-covering treatment is more attractive and tidier, the processing efficiency is improved, and meanwhile, the product quality and appearance are remarkably improved; the manpower expenditure is reduced to the greatest extent, the whole day work is realized, the yield of the production line is extremely high, and the requirement of advanced industrial production is met.
Description
Technical Field
The utility model relates to the technical field of production and processing of abdomen pads of medical consumables, in particular to automatic online sewing equipment for abdomen pads.
Background
The medical abdomen pad is a medical consumable material which is mainly made of non-woven fabrics, cotton and other materials and is used for applying to a wound surface, and the medical abdomen pad is generally required to have the characteristics of non-bonding with the wound, strong liquid absorbing capacity, no skin irritation reaction and the like, so that the wound can be comprehensively protected, and the wound pollution opportunity is reduced. Unlike conventional cotton pads, there is a qualitative fly-over, both in terms of wicking rate and wicking capacity.
Because the cooperation of its multilayer structure of actual function demand of medical belly pad, in industrial production, often need the raw materials to fold many times, among the prior art, automatic production line is through the classified combination of folding process with each group, has two or more equipment cooperation to accomplish folding sewing processing, need rely on the connection transportation of many equipment of manual work cooperation and equipment to go up the unloading and receive the material blowing, to the manpower consumption very big. Meanwhile, because the requirement of transportation exists between the multistage folding processes, the change of the folding state is easily caused by the movement jolt in the transportation process, the defective rate of the folding state is high, the manual screening and the checking are needed, the time and the labor are wasted, the unified quality is not easy to guarantee, and more defects exist.
Disclosure of Invention
The technical problem to be solved by the utility model is to provide the automatic on-line sewing equipment for the abdomen pad, the full-line automatic processing is realized, the consistency of folding processing actions is ensured, the quality change is avoided, the processing quality of the product is uniform and efficient, and the manpower consumption is greatly reduced; the novel sewing technology is safer and more sanitary in full-automatic processing, the product edge-folding and edge-covering treatment is more attractive and tidier, the processing efficiency is improved, and meanwhile, the product quality and appearance are remarkably improved; the manpower expenditure is reduced to the greatest extent, the whole day work is realized, the yield of the production line is extremely high, and the requirement of advanced industrial production is met.
In order to solve the technical problems, the utility model adopts the following technical scheme: the automatic on-line belly pad sewing equipment comprises an operation table, wherein a discharging structure, a cutting and overturning structure, a steering structure and a plurality of groups of sewing structures are arranged on the operation table, each group of sewing structures comprises a transverse sewing structure and a longitudinal sewing structure which are arranged on the feeding end side and the discharging end side of the steering structure and matched with the steering structure, and the transverse sewing structure and the longitudinal sewing structure are identical in structure;
the discharging structure comprises a supporting frame connected with an operation table, wherein the supporting frame is provided with a discharging roller, a first guide roller, a folding tripod, a first shaping roller and a plurality of second guide rollers which are matched with each other, and the operation table is provided with a tensioning roller set which is matched with the second guide rollers in a linking way;
the cutting and overturning structure comprises a third guide roller, a positioning roller, a first conveying roller, a first belt conveying structure, a pinch roller, a cutting structure, a second belt conveying structure, an overturning mechanism, a developing medical belt feeding structure, a grabbing claw and a conveying plate matched with the grabbing claw, wherein the third guide roller, the positioning roller, the first conveying roller, the first belt conveying structure, the pinch roller, the cutting structure, the second belt conveying structure, the overturning mechanism, the grabbing claw and the conveying plate are sequentially arranged on the operating table;
the transverse sewing structure comprises a third belt conveying structure, a plurality of second bevel arms and a plurality of groups of sewing machines, wherein the third belt conveying structure is arranged on the operating platform;
the steering structure comprises a supporting table and a fixing frame arranged on the operating table, a servo steering motor is arranged on the supporting table, the output end of the servo steering motor is connected with a steering wheel, a third electric push rod is arranged on the fixing frame, and the output end of the third electric push rod is connected with a fourth belt conveying structure.
In the preferred scheme, a screw rod deviation correcting mechanism is arranged on the supporting frame.
In the preferred scheme, the operation panel on be equipped with tensioning roller group discharge end complex first folding mechanism and second design roller.
In the preferred scheme, the two sides of the cutting structure are symmetrically provided with second edge folding mechanisms with opposite working directions.
In the preferred scheme, the turnover mechanism is provided with a plurality of matching grooves matched with the second belt conveying structure.
In the preferred scheme, the operation panel on be equipped with a plurality of and its one end rather than articulated first electric putter and support column, first electric putter's output is articulated with the one end of first angle arm, the intermediate position of first angle arm is articulated with the operation panel, the other end of first angle arm is equipped with the first cooperation wheel with third belt conveyor structure complex, the support column is articulated with the one end of second electric putter, the output of second electric putter is equipped with and carries structure complex traction wheelset with the third belt.
In the preferred scheme, a plurality of groups of matched rollers are arranged on the steering wheel.
In a preferred embodiment, the steering amplitude of the servo steering motor is ninety degrees each time.
The automatic on-line sewing equipment for the abdomen cushion provided by the utility model has the following beneficial effects by adopting the structure:
(1) The full-line automatic processing ensures the consistency of folding processing actions, avoids quality change, ensures uniform and efficient product processing quality and greatly reduces manpower consumption;
(2) The novel sewing technology is safer and more sanitary in full-automatic processing, the product edge-folding and edge-covering treatment is more attractive and tidier, the processing efficiency is improved, and meanwhile, the product quality and appearance are remarkably improved;
(3) The manpower expenditure is reduced to the greatest extent, the whole day work is realized, the yield of the production line is extremely high, and the requirement of advanced industrial production is met.
Drawings
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic diagram of an overall line structure according to the present utility model.
Fig. 2 is a schematic diagram of a discharging structure of the present utility model.
Fig. 3 is a schematic diagram of a cutting and overturning structure of the utility model.
Fig. 4 is a schematic view of a transverse sewing structure of the present utility model.
Fig. 5 is a schematic view of a steering structure according to the present utility model.
Fig. 6 is a schematic view of a longitudinal sewing structure of the present utility model.
Fig. 7 is a schematic diagram of a product folding change state flow chart of the utility model.
In the figure: the automatic feeding device comprises a feeding structure 1, a cutting and overturning structure 2, a transverse sewing structure 3, a steering structure 4, a longitudinal sewing structure 5, an operating table 6, a supporting frame 7, a feeding roller 8, a first guide roller 9, a folding tripod 10, a first fixing roller 11, a second guide roller 12, a tensioning roller set 13, a first folding mechanism 14, a second fixing roller 15, a screw deviation correcting mechanism 16, a third guide roller 17, a positioning roller 18, a first conveying roller 19, a first belt conveying structure 20, a pinch roller 21, a cutting structure 22, a second belt conveying structure 23, an overturning mechanism 24, a developing belt feeding structure 25, a grabbing claw 26, a conveying plate 27, a second folding mechanism 28, a third belt conveying structure 29, a first electric push rod 30, a first folding angle arm 31, a first matching wheel 32, a supporting column 33, a second electric push rod 34, a traction wheel set 35, a second folding angle arm 36, a damping piece 37, a sewing machine 38, a supporting table 39, a servo steering motor 40, a steering wheel 41, a matching roller 42, a fixing frame 43, a third electric push rod 44, a fourth belt conveying structure 46 and a second belt conveying structure 46.
Detailed Description
As shown in fig. 1-7, the automatic on-line sewing equipment for belly pad comprises an operation table 6, wherein the operation table 6 is provided with a discharging structure 1, a cutting turnover structure 2, a steering structure 4 and a plurality of groups of sewing structures, the plurality of groups of sewing structures comprise a transverse sewing structure 3 and a longitudinal sewing structure 5 which are arranged at the feeding end side and the discharging end side of the steering structure 4 and matched with the steering structure, and the structures of the transverse sewing structure 3 and the longitudinal sewing structure 5 are the same;
the discharging structure 1 comprises a supporting frame 7 connected with an operation table 6, wherein the supporting frame 7 is provided with a discharging roller 8, a first guide roller 9, a folding tripod 10, a first shaping roller 11 and a plurality of second guide rollers 12 which are matched with each other, and the operation table 6 is provided with a tensioning roller set 13 which is in joint fit with the plurality of second guide rollers 12;
the cutting and overturning structure 2 comprises a third guide roller 17, a positioning roller 18, a first conveying roller 19, a first belt conveying structure 20, a pinch roller 21, a cutting structure 22, a second belt conveying structure 23, an overturning mechanism 24, a developing medical belt feeding structure 25, a grabbing claw 26 and a conveying plate 27 matched with the grabbing claw 26 which are sequentially arranged on the operating table 6, wherein the first belt conveying structure 20 is matched with the pinch roller 21, and the second belt conveying structure 23 is matched with the overturning mechanism 24, the grabbing claw 26 and the conveying plate 27;
the transverse sewing structure 3 comprises a third belt conveying structure 29 arranged on the operating platform 6, a plurality of second folding arms 36 and a plurality of groups of sewing machines 38, one end of each second folding arm 36 is connected with the operating platform 6 through a damping piece 37, and the other end of each second folding arm 36 is provided with a second matching wheel 46 matched with the third belt conveying structure 29;
the steering structure 4 comprises a supporting table 39 and a fixing frame 43 arranged on the operating table 6, a servo steering motor 40 is arranged on the supporting table 39, the output end of the servo steering motor 40 is connected with a steering wheel 41, a third electric push rod 44 is arranged on the fixing frame 43, and the output end of the third electric push rod 44 is connected with a fourth belt conveying structure 45.
In a preferred scheme, a screw rod deviation correcting mechanism 16 is arranged on the supporting frame 7. The folding effect of one folding is kept to be accurate and stable, and the product quality is improved.
In a preferred scheme, the operation table 6 is provided with a first edge folding mechanism 14 and a second shaping roller 15 which are matched with the discharge end of the tensioning roller set 13. The edge wrapping treatment ensures that the product is tidier and more beautiful, and improves the quality of the product.
In a preferred embodiment, the two sides of the cutting structure 22 are symmetrically provided with second edge folding mechanisms 28 with opposite working directions. The edge wrapping treatment at the cutting position ensures that the product is more neat and beautiful, and the product quality is improved.
In a preferred embodiment, the turnover mechanism 24 is provided with a plurality of engaging grooves for engaging with the second belt conveying structure 23. Stable processing and conveying, and smoothness and safety.
In a preferred scheme, the operation table 6 is provided with a plurality of first electric push rods 30 and supporting columns 33, one ends of the first electric push rods 30 are hinged to one ends of first angle folding arms 31, the middle positions of the first angle folding arms 31 are hinged to the operation table 6, the other ends of the first angle folding arms 31 are provided with first matching wheels 32 matched with the third belt conveying structure 29, the supporting columns 33 are hinged to one ends of second electric push rods 34, and the output ends of the second electric push rods 34 are provided with traction wheel groups 35 matched with the third belt conveying structure 29. The folded material is thicker, so that sufficient feeding space is provided, and the phenomenon that the quality is affected due to unnecessary folding of the corners of the product during feeding by pressing is avoided.
In a preferred embodiment, the steering wheel 41 is provided with a plurality of sets of matched rollers 42. The feeding cooperation is smoother and smoother, and the stability of integral processing is improved.
In a preferred embodiment, the servo steering motor 40 is operated at ninety degrees per turn. The process is matched with the requirements, and is stable and efficient.
The application method of the utility model comprises the following steps:
1. the material is discharged through a discharging roller 8, guided by a first guiding roller 9 and folded by a folding tripod 10 for one time;
2. the folded material is shaped by a first shaping roller 11, and the side edges are covered by a first folding mechanism 14 in the conveying process and are shaped again by a second shaping roller 15;
3. the primary folded materials after edge wrapping and shaping are continuously conveyed and intermittently fed to the cutting structure 22 to be cut and divided into uniform sizes, the edge part is folded again by the second edge folding mechanism 28, then developing medical bands are added and ultrasonic bonding or stitching is carried out, and then the turnover mechanism 24 works for secondary folding materials;
4. at this time, the materials are folded, covered and added with auxiliary materials, and then enter the transverse sewing structure 3 through the matching of the grabbing claws 26 and the conveying plate 17;
5. when the transverse sewing structure 3 receives materials, the first electric push rod 30 and the second electric push rod 34 retract, so that the third belt conveying structure 29 is integrally lifted a little and the feeding end is greatly lifted, the folded materials are convenient to enter, then the first electric push rod 30 and the second electric push rod 34 output, and the materials are conveyed to the sewing machine 38 in a pressing mode by means of the cooperation of the third belt conveying structure 29 and the operating platform 6 for multi-group transverse sewing;
6. after the transverse sewing is finished, the transverse sewing structure 3 is discharged to the steering structure 4, ninety degrees of steering materials are operated by the servo steering motor 40, and then the materials are pressed and conveyed to the longitudinal sewing structure 5 by the fourth belt conveying structure 45 by the third electric push rod 44 for continuous sewing;
7. the longitudinal sewing structure 5 and the transverse sewing structure 3 have the same working principle, and the materials are discharged after sewing.
The utility model has the beneficial effects that: the full-line automatic processing ensures the consistency of folding processing actions, avoids quality change, ensures uniform and efficient product processing quality and greatly reduces manpower consumption; the novel sewing technology is safer and more sanitary in full-automatic processing, the product edge-folding and edge-covering treatment is more attractive and tidier, the processing efficiency is improved, and meanwhile, the product quality and appearance are remarkably improved; the manpower expenditure is reduced to the greatest extent, the whole day work is realized, the yield of the production line is extremely high, and the requirement of advanced industrial production is met.
Claims (8)
1. Automatic online equipment of making up of belly pad, including operation panel (6), its characterized in that: the operation table (6) is provided with a discharging structure (1), a cutting and overturning structure (2), a steering structure (4) and a plurality of groups of sewing structures, wherein the plurality of groups of sewing structures comprise a transverse sewing structure (3) and a longitudinal sewing structure (5) which are arranged at the feeding end side and the discharging end side of the steering structure (4) and matched with the steering structure, and the structures of the transverse sewing structure (3) and the longitudinal sewing structure (5) are the same;
the discharging structure (1) comprises a supporting frame (7) connected with an operating platform (6), wherein the supporting frame (7) is provided with a discharging roller (8), a first guide roller (9), a folding tripod (10), a first forming roller (11) and a plurality of second guide rollers (12) which are matched with each other, and the operating platform (6) is provided with a tensioning roller set (13) which is in joint fit with the plurality of second guide rollers (12);
the cutting and overturning structure (2) comprises a third guide roller (17), a positioning roller (18), a first conveying roller (19), a first belt conveying structure (20), a pinch roller (21), a cutting structure (22), a second belt conveying structure (23), an overturning mechanism (24), a developing medical belt feeding structure (25), a grabbing claw (26) and a conveying plate (27) matched with the grabbing claw (26), wherein the first belt conveying structure (20) is matched with the pinch roller (21), and the second belt conveying structure (23) is matched with the overturning mechanism (24), the grabbing claw (26) and the conveying plate (27);
the transverse sewing structure (3) comprises a third belt conveying structure (29) arranged on the operating table (6), a plurality of second bevel arms (36) and a plurality of groups of sewing machines (38), one end of each second bevel arm (36) is connected with the operating table (6) through a damping piece (37), and a second matching wheel (46) matched with the third belt conveying structure (29) is arranged at the other end of each second bevel arm (36);
the steering structure (4) comprises a supporting table (39) and a fixing frame (43) arranged on the operating table (6), a servo steering motor (40) is arranged on the supporting table (39), the output end of the servo steering motor (40) is connected with a steering wheel (41), a third electric push rod (44) is arranged on the fixing frame (43), and the output end of the third electric push rod (44) is connected with a fourth belt conveying structure (45).
2. The automatic on-line sewing apparatus for abdomen pads according to claim 1, wherein: the support frame (7) is provided with a screw rod deviation correcting mechanism (16).
3. The automatic on-line sewing apparatus for abdomen pads according to claim 1, wherein: the operation table (6) is provided with a first edge folding mechanism (14) and a second shaping roller (15) which are matched with the discharge end of the tensioning roller set (13).
4. The automatic on-line sewing apparatus for abdomen pads according to claim 1, wherein: and second edge folding mechanisms (28) with opposite working directions are symmetrically arranged on two sides of the cutting structure (22).
5. The automatic on-line sewing apparatus for abdomen pads according to claim 1, wherein: the turnover mechanism (24) is provided with a plurality of matching grooves matched with the second belt conveying structure (23).
6. The automatic on-line sewing apparatus for abdomen pads according to claim 1, wherein: the operation panel (6) on be equipped with a plurality of and its one end and articulated first electric putter (30) and support column (33), the output of first electric putter (30) is articulated with the one end of first dog-ear arm (31), the intermediate position of first dog-ear arm (31) is articulated with operation panel (6), the other end of first dog-ear arm (31) is equipped with first cooperation wheel (32) with third belt conveyor structure (29) complex, support column (33) are articulated with the one end of second electric putter (34), the output of second electric putter (34) is equipped with and carries structure (29) complex traction wheelset (35) with third belt.
7. The automatic on-line sewing apparatus for abdomen pads according to claim 1, wherein: the steering wheel (41) is provided with a plurality of groups of matched rollers (42).
8. The automatic on-line sewing apparatus for abdomen pads according to claim 1, wherein: the steering amplitude of the servo steering motor (40) is ninety degrees each time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223364436.8U CN218951662U (en) | 2022-12-15 | 2022-12-15 | Automatic on-line sewing equipment for abdomen pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223364436.8U CN218951662U (en) | 2022-12-15 | 2022-12-15 | Automatic on-line sewing equipment for abdomen pad |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218951662U true CN218951662U (en) | 2023-05-02 |
Family
ID=86138946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223364436.8U Active CN218951662U (en) | 2022-12-15 | 2022-12-15 | Automatic on-line sewing equipment for abdomen pad |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218951662U (en) |
-
2022
- 2022-12-15 CN CN202223364436.8U patent/CN218951662U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104986610B (en) | A kind of non-woven fabrics cuts folding machine | |
| CN108926053A (en) | A kind of full-automatic mask production line | |
| CN115625534B (en) | Automatic production line and production process of steel arch for railway tunnel support | |
| CN114394279A (en) | Large ream paper packaging machine | |
| CN110294167A (en) | A kind of carton folds, automatic boxing and joint sealing production line | |
| CN106862326A (en) | The large-sized sheet material Double-linkage bender of quickly replacing mould | |
| CN218951662U (en) | Automatic on-line sewing equipment for abdomen pad | |
| CN116163076A (en) | Automatic on-line sewing equipment for abdomen pad and using method thereof | |
| CN207791328U (en) | One kind twining gluing equipment automatically | |
| CN209157257U (en) | A kind of CNC shearing machine | |
| CN217146522U (en) | Large ream paper packaging machine | |
| CN110091583A (en) | A kind of spray code spraying apparatus and its installation method for packaging bag printing and die-cutting all-in-one machine | |
| CN112790495B (en) | High-mechanization high-efficiency cloth edge pressing device | |
| CN208584851U (en) | A kind of automation color box bonder | |
| CN210525924U (en) | Automatic correcting unit is used in packing carton production | |
| CN113386486A (en) | Full-automatic books package back of body device | |
| CN109677988A (en) | The crosscutting longitudinal sectional all-in-one machine of hard cotton | |
| CN206953110U (en) | A kind of die-cutting machine of corrugated board positive and negative line ball | |
| CN218311963U (en) | Automatic welding machine for packing belt | |
| CN220685344U (en) | Electrostatic treatment mechanism for feed inlet of carding machine | |
| CN217378199U (en) | Efficient bilateral sewing device | |
| CN212077446U (en) | Full-automatic high-speed mask machine | |
| CN221050773U (en) | Material conveying device | |
| CN217803592U (en) | Paper folder for carton processing | |
| CN209889216U (en) | Paper folding and gummed paper pasting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |