CN218948210U - Panel electron beam curing system - Google Patents

Panel electron beam curing system Download PDF

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Publication number
CN218948210U
CN218948210U CN202221898698.XU CN202221898698U CN218948210U CN 218948210 U CN218948210 U CN 218948210U CN 202221898698 U CN202221898698 U CN 202221898698U CN 218948210 U CN218948210 U CN 218948210U
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plate
shielding
rectangular
door
matched
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贾朝伟
李琦
罗德坤
曾利
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Sichuan Zhiyan Technology Co ltd
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Sichuan Zhiyan Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The utility model discloses a plate electron beam curing system, which comprises: an irradiation zone; the ray shielding devices are respectively arranged on the input side and the output side of the irradiation area; at least three shielding doors are arranged in each ray shielding device, and each shielding door is configured to be in transmission connection with a matched power mechanism. The utility model provides a plate electron beam curing system, which is characterized in that at least three shielding doors are arranged in a ray shielding device, and when a plate is transmitted, the opening state of each door is controlled by a power mechanism, so that at least one door is in a complete closing state in a shielding channel constructed by the ray shielding device, the ray shielding in the channel is realized, and the duty ratio is improved.

Description

Panel electron beam curing system
Technical Field
The utility model relates to the field of radiation shielding. More particularly, the present utility model relates to an electron beam curing system for a sheet material used in the case of radiation curing by rays during the transportation of the sheet material.
Background
During electron beam radiation curing, the generated X-rays are harmful to the environment and operators, and leakage must be strictly prevented.
In the prior art, a labyrinth structure is generally adopted, so that X-rays can reach the external environment after being subjected to multiple refraction for several times, and the national standard can be basically met. For the plate-shaped material with single Zhang Xiangdui rigidity, the transmission mode of the labyrinth structure is complex because the plate-shaped material cannot be bent, the occupied area is large, the duty ratio is low (lower than 50%), the cost is high, and the popularization and the application of electron beam radiation curing in the field of plates are prevented.
Disclosure of Invention
It is an object of the present utility model to address at least the above problems and/or disadvantages and to provide at least the advantages described below.
To achieve these objects and other advantages and in accordance with the purpose of the utility model, there is provided a panel electron beam curing system including:
an irradiation zone;
the ray shielding devices are respectively arranged on the input side and the output side of the irradiation area;
at least three shielding doors are arranged in each ray shielding device, and each shielding door is configured to be in transmission connection with a matched power mechanism.
Preferably, each of the shielding doors is configured to adopt any one of a rotary shielding door, a side-open shielding door, and a lift-type shielding door.
Preferably, a sensing mechanism communicated with the controller is arranged at the matched position of each shielding door, and the controller is in communication connection with each power mechanism.
Preferably, the length of each radiation shielding device is configured to be greater than the length of the sheet material to be transported.
Preferably, the interval between two adjacent shielding doors is configured to be smaller than the interval between the front and rear plates;
the spacing between the front and rear plates is configured to be less than the length of the plates.
Preferably, the side-opening type shielding door is configured to include:
a first fixing plate provided with a first rectangular hole;
a first rotating plate rotatably disposed at one side of the first fixing plate, and having a size configured to be larger than a size of the first rectangular hole;
wherein the first rotating plate is configured to include a first rectangular plate and a first rotating shaft provided on one long side of the first rectangular plate;
two ends of the first rotating shaft are respectively provided with a first matched disc plate;
the first fixing plate is provided with a shielding plate on one side matched with the mounting surface, a circular step matched with the first disc plate is arranged on the shielding plate, and a through hole for the rotating shaft to extend out is arranged in the shielding plate;
the first fixing plate is provided with a first protruding rectangular step at one side matched with the first rectangular plate, the first rectangular plate is provided with a second rectangular step at one side matched with the first fixing plate, and the first rectangular step and the second rectangular step are staggered and overlapped in space;
the first rotating shaft is provided with a balancing weight at the other side opposite to the first rectangular plate.
Preferably, the rotary shielding door is configured to include:
two second fixing plates which are oppositely arranged, wherein each second fixing plate is provided with a second rectangular hole which is matched with the second rectangular hole;
a second rotating plate rotatably disposed between the two second fixed plates, the second rotating plate having a size configured to be larger than a size of the second rectangular hole;
wherein the second rotating plate is configured to include a second rectangular plate and a second rotating shaft disposed at a center position of the second rectangular plate;
two ends of the second rotating shaft are respectively provided with a second disc plate matched with the second rectangular plate;
the spacing between the diameter of the second disk plates is configured to be greater than the diameter of the disk plates;
the distance between the two second fixing plates is configured to be larger than the diameter of the second disc plate.
Preferably, when the rotary shielding door is adopted in the ray shielding device, an isolation area is arranged on the outer side of the shielding door at one end of the ray shielding device far away from the irradiation area.
Preferably, the lifting type shielding door is configured to include:
two third fixing plates which are oppositely arranged, wherein each third fixing plate is provided with a matched third rectangular hole;
a moving plate provided between the two third fixed plates in a liftable manner, the moving plate being configured to be larger than a size of the third rectangular hole;
wherein, each third rectangular hole is provided with a third rectangular step at a position matched with one side of the moving plate extending out;
the movable plate is provided with a fourth rectangular step which is in staggered lap joint with the third rectangular step.
The utility model at least comprises the following beneficial effects: according to the utility model, more than three shielding doors are arranged in the ray shielding device, when the plate is transmitted, the opening states of the doors are controlled through the power mechanism, so that at least one door is in a completely closed state in a shielding channel constructed by the ray shielding device, and ray shielding in the channel is realized, therefore, the labyrinth structure is not adopted, the linear transmission can be directly adopted, the occupied area is reduced, and meanwhile, the duty ratio is effectively improved through switching of the opening and closing states of the doors.
Additional advantages, objects, and features of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the utility model.
Drawings
FIG. 1 is a schematic side view of a radiation shielding apparatus according to an embodiment of the present utility model;
FIG. 2 is a schematic side view of the entire sheet material in the radiation shielding device;
FIG. 3 is a schematic top view of a radiation shielding device;
FIG. 4 is a schematic diagram of an irradiation system employing a radiation shielding device;
FIG. 5 is a schematic diagram illustrating duty cycle calculation of a radiation shielded tunnel using four shielded gates in an embodiment of the utility model;
FIG. 6 is a schematic diagram illustrating duty cycle calculation of a radiation shielded tunnel using seven shielded gates in accordance with another embodiment of the present utility model;
FIG. 7 is a schematic view of a side-opening shield door according to another embodiment of the present utility model;
FIG. 8 is a schematic view of a side-opening shielding door applied to a radiation shielding apparatus according to another embodiment of the present utility model;
fig. 9 is a schematic structural view of a rotary shielding door according to another embodiment of the present utility model;
FIG. 10 is a schematic view of a partially enlarged structure of the rotary screen door of FIG. 9 in use;
FIG. 11 is a schematic diagram of a rotary shielding door applied to a radiation shielding system in accordance with another embodiment of the present utility model;
FIG. 12 is a schematic view of another embodiment of the present utility model, wherein a lift-type shielding door is used in a radiation shielding device;
FIG. 13 is an enlarged schematic view of the dashed box in FIG. 12;
FIG. 14 is a schematic diagram showing a second embodiment of the present utility model in which a lift-type shielding door is used in a radiation shielding device;
FIG. 15 is an enlarged schematic view of the power mechanism and lift gate of FIG. 14;
fig. 16 is a schematic diagram of an alternative version of the power of fig. 15.
Detailed Description
The present utility model is described in further detail below with reference to the drawings to enable those skilled in the art to practice the utility model by referring to the description.
It will be understood that terms, such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
It should be noted that, in the description of the present utility model, the orientation or positional relationship indicated by the term is based on the orientation or positional relationship shown in the drawings, which are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, may be a detachable connection, or may be integrally connected, may be mechanically connected, may be electrically connected, may be directly connected, may be indirectly connected through an intermediate medium, may be communication between two members, and may be understood in a specific manner by those skilled in the art.
Furthermore, in the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be a direct contact of the first and second features, or an indirect contact of the first and second features through an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
Fig. 1-3 show a plate electron beam curing system implementation form according to the utility model, taking as an example that four shielding doors are arranged in a radiation shielding device, the radiation shielding system structurally comprises a plate 1, a transmission roller 2, a radiation shielding device 3, a first shielding door 4, a second shielding door 5, a third shielding door 6, a fourth shielding door 7, an irradiation area 8 (generally, the irradiation area comprises an electron beam generator and a shielding chamber for shielding the electron beam, and two ends of the irradiation area are provided with an input port and an output port matched with the radiation shielding device), an electron beam generator 9 and a power mechanism 13:
in terms of layout, the radiation shielding devices are respectively arranged at the input side and the output side of the irradiation area, each shielding door is configured to be in transmission connection with a matched power mechanism 13, a matched connecting rod 13a can be further arranged between the power mechanism and each shielding door so as to realize connection and transmission between structural members, in practical application, the opening and closing states of each door are controlled through the power mechanism so as to switch the opening or closing states of the doors when the plates are transmitted to corresponding positions, radiation screens at the input side and the side output side of the irradiation area can be realized, and the occupied area of the radiation shielding devices in radiation sterilization can be relatively reduced.
The working principle is that in the process of transmitting the plate by the ray shielding device, because a plurality of doors are arranged, the X rays in the irradiation area are completely shielded as long as one shielding door is in a completely closed state, and the X rays cannot reach (leak) the outside environment of the inlet or the outlet through a shielding channel constructed by the ray shielding device.
In another embodiment, each of the shielding doors is configured to employ any one of a rotary shielding door, a side-opening shielding door, and a lift-type shielding door.
The side-opening shield door is configured to include:
the first fixing plate 10 is provided with a first rectangular hole, the first fixing plate is of a rectangular frame structure, the first rectangular hole is arranged in the middle of the first fixing plate, and the size of the opening is slightly larger than the height and the width of the largest plate, so that the plate can pass freely;
the first rotating plate is rotatably arranged at one side of the first fixed plate and is used for switching the communication state of the first rectangular hole and the outside;
the size of the first rotating plate is configured to be larger than the size of the first rectangular hole, and in practical application, the length and the width of the first rotating plate are larger than those of the central rectangular hole of the first fixed plate, so that the first rotating plate has better shielding and shielding effects when being applied to shielding rays;
the first rotating plate is configured to include a rectangular plate 11 and a first rotating shaft 12 disposed on one long side of the rectangular plate, in practical application, the first rotating shaft may be an independent structure penetrating through the rectangular plate, may be a structure extending out from two ends of the rectangular plate, and functions to cooperate with an installation position of the shielding door to realize spatial limitation of the rotating plate, and cooperate with other structures to realize that rotation of the rotating plate is not limited;
the working principle of the practical application is that the first rotating shaft of the first rotating plate extends out of the ray shielding channel and is driven by the driver, the driver can be a motor or an air cylinder to rotate back and forth by 90 degrees clockwise and anticlockwise, meanwhile, the first rotating plate is driven to rotate to complete the switching between the opening and closing states of the door, and meanwhile, the rotating door is larger than the first rectangular hole in size, so that the safety shielding of the first rectangular hole can be realized, the ray shielding can be realized, the working flow of the shielding door when the shielding door is applied to the ray shielding is that the shielding door is in an upright state when the first rotating plate is closed, rays are blocked and absorbed, the shielding door is in a horizontal state when the first rotating plate is opened, the lower surface of the shielding door is higher than the upper surface of the plate, and the plate can smoothly pass through the upper surface of the plate.
Two ends of the first rotating shaft are respectively provided with a first matched disc plate 14;
the shielding plate is arranged on one side of the first fixing plate matched with the mounting surface, a circular step 15 matched with the first disc plate is arranged on the shielding plate, through holes for the rotating shaft to extend out are formed in the shielding plate, two ends of the end part of the first rotating shaft are respectively provided with the first disc plate, the shielding plate is made of lead materials, the circular steps matched with the first disc plate are arranged on the shielding plate, the shielding plate and the lead materials are overlapped in a staggered mode in space, a ray blocking and absorbing structure is formed, rays are prevented from leaking out from the through holes in the first rotating shaft and the shielding plate, the rays can be prevented from leaking out from gaps between the first rotating shaft and the side wall of the shielding chamber, and the shielding effect is ensured;
in application, a small gap is reserved between the end disc plate 1 of the first rotating plate and the side wall of the ray shielding channel so as not to influence the rotation of the first rotating plate;
the first fixing plate is provided with a first protruding rectangular step 16 at one side matched with the rectangular plate, the rectangular plate is provided with a second rectangular step 17 at one side matched with the first fixing plate, the first rectangular steps and the second rectangular steps are staggered and overlapped in space, a circle of first rectangular steps are arranged at the edge of one side of a rectangular opening of the first fixing plate, which is close to the first rotating plate, a circle of second rectangular steps are also arranged at one side of the first rotating plate, which is close to the first fixing plate, and the second rectangular steps are matched with the first rectangular steps on the first fixing plate to form a staggered and overlapped structure, so that a ray blocking and absorbing structure is formed, and ray leakage is blocked;
the first rotating shaft is provided with a balancing weight 13b at the other side opposite to the rectangular plate, in practical application, a first rotating plate balancing weight is arranged at the other side opposite to the first rotating plate on the first rotating shaft to balance the moment at two sides of the first rotating shaft, and if the length of the first rotating shaft is limited, the balancing weight can also be arranged on the connecting rod.
9-10, in another example, in a radiation shielding apparatus, each shielding door is configured to employ a rotating shielding door;
the rotary screen door is configured to include:
two second fixing plates 18 which are oppositely arranged, wherein each second fixing plate is provided with a second rectangular hole which is matched with the second fixing plate, each second fixing plate is composed of two identical rectangular frames, and the second rectangular holes are formed in the middle of each second fixing plate and slightly larger than the height and width of the largest plate, so that the plates can pass freely;
the second rotating plate 19 is rotatably arranged between the two second fixed plates, and one second rotating plate is arranged between the two second fixed plates and used for blocking the position of the second rectangular hole according to the requirement of plate transmission;
the size of the second rotating plate is configured to be larger than the size of the second rectangular hole, in practical application, the length and the width of the second rotating plate are both larger than those of the second rectangular hole in the center of the second fixed plate, when the second rotating plate is closed, the second rotating plate is in an upright state, a tiny gap which does not affect rotation is kept between the upper end and the lower end of the second rotating plate and the upper inner wall and the lower inner wall of the ray shielding channel, rays can only scatter and pass through the tiny gap, most of rays are blocked and absorbed, when the second rotating plate is opened, the upper surface of the second rotating plate is in a horizontal state and is lower than the upper surface of the roller, and a plate can smoothly pass through the second rotating plate, and when the second rotating plate is applied to the field of ray shielding, the distance between the second fixed plate and the width of the second rotating plate are slightly wider, and the movement of the second rotating plate is not affected;
the second rotating plate is configured to include a rectangular plate 20 and a second rotating shaft 21 disposed at a central position of the rectangular plate, and is designed to be matched with a second rectangular hole on the second fixing plate by a structural design of the rectangular plate, and the second rotating shaft is designed such that the second rotating plate can be rotated by applying a force to communicate the second rectangular hole with the outside, and when in use, the height of the upper surface of the second rotating shaft can be set to be flush with the bottom upper surface of the second rectangular hole as required to define the height of the second rectangular hole;
wherein one end of the second rotating shaft is provided with a matched power mechanism (also called a driver) which is used for applying a rotating power to the second rotating shaft in an external acting force mode, and in practical application, the second rotating shaft of the second rotating plate extends out of the ray shielding channel and is driven by the driver which can be a motor or a cylinder, the 90-degree rotary motion is carried out, preferably, the plate is rotated forward by 90 degrees clockwise each time, the plate is consistent with the motion direction, the plate can be rotated back and forth by 90 degrees clockwise and anticlockwise, meanwhile, the rectangular plate is driven to rotate, the switching of the opening and closing states of the door is completed, and meanwhile, the second rectangular hole is safely shielded due to the fact that the size of the rectangular plate is larger than that of the second rectangular hole, and ray shielding is achieved.
The two ends of the second rotating shaft are respectively provided with a second disc plate 22 matched with the rectangular plate, the second rotating plate is composed of a rectangular plate and a disc plate arranged at the two ends of the end part of the second rotating shaft, the material is lead material, the diameter of the disc plate is consistent with the width of the rectangular plate, and the disc plate rotates together with the rectangular plate;
in practical application, a small gap is reserved between the disc plate at the end part of the second rotating plate and the side wall of the ray shielding channel, so that the rotation of the second rotating plate is not influenced, the rays on the inner side can be scattered to the outer side only through the small gap, most of the rays are blocked and absorbed, and meanwhile, the disc plate structure also prevents the rays from leaking to the outside of the channel through the second rotating shaft of the second rotating plate and the openings on the side wall of the ray shielding channel;
the diameter of the second disc plate is configured to be larger than the horizontally placed width of the rectangular plate;
the distance between the two second fixing plates is configured to be larger than the diameter of the second disc plate, and the working of each part is smooth through small clearance limitation of distance, and meanwhile shielding performance is guaranteed to meet the use requirement. In a specific application, if a revolving door type is adopted in the radiation shielding device, an isolation area 31 needs to be reserved at the outer side of the shielding door at the end far away from the irradiation area, as shown in fig. 11, one isolation area is added at the side of the radiation shielding device, which is communicated with the external environment (i.e. the inlet/outlet of the plate), so as to block and absorb the radiation leaking from a tiny gap between the revolving plate and the upper wall/lower wall of the radiation shielding device when the adjacent shielding door is completely closed.
12-16, in another example, in a radiation shielding apparatus, each shielding door is configured to employ a lift-type shielding door;
the overhead shielding door is configured to include:
two third fixing plates 23 which are oppositely arranged, wherein each third fixing plate is provided with a matched third rectangular hole, the third fixing plates are of rectangular frame structures and are placed on two sides of the moving plate, gaps are as small as possible, the up-and-down movement of the moving plate is not affected, the third rectangular holes are arranged in the middle of the third fixing plates, and the size of the holes is slightly larger than the length and the width of the plates, so that the plates can pass freely;
the movable plate 24 is arranged between the two third fixed plates in a lifting manner and is used for controlling the communication between the third rectangular holes and the outside in a vertical reciprocating manner so as to control the transmission of the plates;
wherein the size of the moving plate is configured to be larger than the size (not shown) of the third rectangular hole, and in practical application, the length and width of the moving plate are larger than the length and width of the central rectangular hole of the third fixed plate, so that the third rectangular hole can be completely shielded in operation, and radiation leakage is prevented, so that the moving plate can be used in a radiation shielding scene adaptively;
each third rectangular hole is provided with a third rectangular step 25 at a position matched with the extending side of the moving plate;
the movable plate is provided with a fourth rectangular step 26 which is in staggered lap joint with the third rectangular step, in practical application, the third rectangular step is arranged at the edge of the third fixed plate, which is close to one side of the movable plate, at the lower end of the third rectangular opening, the fourth rectangular step is also arranged between the two sides of the lower end of the movable plate and the third fixed plate, the fourth rectangular step and the third rectangular step on the third fixed plate are matched to form a staggered lap joint structure in space, a ray blocking and absorbing structure is formed to shield rays, rays are prevented from leaking out from a gap between the fixed plate and the movable plate, and meanwhile, the rays are prevented from leaking to the outside through the gap between the push-pull rod 27 and the ray shielding channel;
in practical applications, three application modes of the lifting door are as follows:
according to the scheme I, as shown in figures 12-13, the power mechanism is set as a motor, the plate is arranged above the movable plate according to the requirement of field layout (namely, the power mechanism is arranged below the ray shielding device), one side of the movable plate is connected with the external power mechanism 13 through the matched push-pull rod, in operation, the movable plate is connected to the driver through the push-pull rod, the driver drives the movable plate to move up and down, the driver can adopt the motor or the air cylinder to switch the opening and closing states of the door according to the requirement, and meanwhile, the size of the movable plate is larger than that of the third rectangular hole, so that the safe shielding of the third rectangular hole can be realized, and the ray shielding is realized.
14-15, the power mechanism is set as a motor, and the plate is arranged below the movable plate (i.e. the power mechanism is arranged above the ray shielding device) according to the requirement of field layout, and the working mode is consistent with the scheme.
A third aspect is a sheet material disposed below the moving plate, as shown in fig. 16, for expanding an alternative manner of the power mechanism, specifically, the power mechanism is configured to include:
a chain 28 cooperating with the push-pull rod;
a sprocket 29 in driving connection with the chain;
the balancing weight 30 is arranged at one end of the chain, the balancing weight is added to the movable plate, the gravity acting of the driver on the movable plate is counteracted, and the power of the driver is reduced. The movable plate is connected with the balancing weight through a chain, then is hung on a finding pulley (chain wheel), the mass of the movable plate is basically equivalent to that of the balancing weight, and the motor is replaced by the up-down movement of the balancing weight so as to drive the movable plate to do up-down reciprocating motion.
Example 1:
the working principle of realizing ray shielding by applying each shielding door in a ray shielding device is as follows:
as shown in fig. 1 to 3, taking an example of providing four shielding doors at each radiation shielding device, the workflow of the radiation shielding device at the input side of the irradiation region includes:
when the plate 1 is transported to the entrance of the ray shielding passage 3 by the transport roller 2 and the distance from the first shielding door 4 satisfies a predetermined value, at this time, the preceding plate has completely passed through the second shielding door 5, and the second shielding door 5 has been in a completely closed state, the first shielding door 4 is opened, and the plate 1 enters the inside of the ray shielding passage 3.
When the plate 1 moves to a distance from the second shielding door 5 to satisfy a predetermined value, at this time, the preceding plate has completely passed through the third shielding door 6, and the third shielding door 6 is in a completely closed state, the second shielding door 5 is opened, the plate 1 continues to be transported by the roller 2 deep into the inside of the radiation shielding passage 3, and the distance satisfies the predetermined value, that is, if the plate movement speed is v, the time required for completely closing the shielding door to completely open is t, the predetermined distance D is equal to or greater than v×t, and the same treatment is performed on the distance between other shielding doors satisfying the predetermined value, which will not be described later.
When the sheet 1 moves to a distance from the third shielding door 6 satisfying a predetermined value, at this time, the preceding sheet has completely passed through the fourth shielding door 7, and the fourth shielding door 7 has been in a completely closed state, the third shielding door 6 is opened, and the sheet 1 continues to be transported deep inside the radiation shielding tunnel 3 by the roller 2.
When the sheet 1 moves to a distance from the fourth shielding door 7 to meet a predetermined value, at this time, the tail of the sheet 1 has completely passed through the first shielding door 4 of the radiation shielding channel 3, and when the tail of the sheet 1 leaves the first shielding door 4 to reach a preset distance, the first shielding door 4 is closed, after the first shielding door 4 is in a completely closed state, the fourth shielding door 7 is opened, the sheet 1 continues to be transported by the roller 2 through the fourth shielding door 7 and enters the irradiation area 8, and the preset distance is greater than or equal to 0, that is, when the sheet leaves the shielding door just, the closing of the shielding door can be started, and the closing of other shielding doors is processed as such and will not be described herein.
When the tail part of the plate 1 moves away from the second shielding door 5 to reach a preset distance, the second shielding door 5 is closed, and the preset distance at the moment is the opening and closing process of the shielding door, so that the plate 1 is guaranteed not to collide with the moving plate, and the necessary safety margin is reserved, for example: 20-50 mm more than the critical position of the collision between the plate and the shielding door.
When the tail of the plate 1 moves away from the third shielding door 6 to reach a preset interval, the third shielding door 6 is closed.
When the tail of the plate 1 moves away from the fourth shielding door 7 by a preset distance, the fourth shielding door 7 is closed.
The sheet 1 thus completes a complete pass through the radiation-shielding tunnel 3. In this scheme, the predetermined value is data obtained by integrating the length and the transmission speed of the plate, and the working state of each door is switched by the input value.
In example 2, as shown in fig. 4, two sets of radiation shielding channel devices are respectively placed at two sides of an electron beam irradiation processing area, a plate enters from a radiation shielding channel at one side and is transmitted to the electron beam irradiation processing area, a surface coating is cured by the electron beam radiation, then the surface coating is transmitted to an external production line through a radiation shielding channel at the other side, and X-rays generated in the electron beam irradiation processing area are blocked in the radiation shielding channels at two sides of the processing area, so that continuous radiation curing production of the plate is realized.
Example 3 as shown in fig. 5, the radiation shielding path comprises a structure of 4 shielding doors, the length of the radiation shielding path is 2500mm, the length of the plate is l=2400 mm, the spacing of the plates is d=900 mm, and the duty ratio is 73%.
Example 4, as shown in fig. 6, the radiation shielding path comprises a structure of 7 shielding doors, the length of the radiation shielding path is 2500mm, the length of the plates is l=2400 mm, the spacing of the plates is d=480 mm, and the duty ratio is 83%.
In another embodiment, a sensing mechanism is arranged at the matched position of each shielding door and is communicated with the controller, and the controller is in communication connection with each power mechanism.
The working principle is that whether the matched sensing mechanisms are arranged on each shielding door respectively senses whether the plate arrives or not and whether the plate leaves the position of the door or not, so that the control mechanism is controlled to be in an open state when the plate arrives, the plate can smoothly pass through the shielding door smoothly, the door is quickly closed when the door leaves, the effect of ray isolation is achieved, the sensing mechanisms can be light sensing sensors, the number of the light sensing sensors can be arranged on two sides of the door according to the requirement, the arrival or the transmission of the plate is proved when light is blocked, and the plate is determined to leave when the light is not blocked.
The working flow is as follows:
s1, controlling the transmission space of plates to be transmitted on an external first transmission mechanism, wherein the transmission space is used for enabling the space between adjacent plates to be larger than the space between two adjacent shielding doors in the ray shielding device, so that at least one adjacent shielding door exists between the front plate and the rear plate and at least one shielding door is in a completely closed state when the ray shielding device is used for transmitting;
s2, conveying the plate to be transmitted to an inlet of a ray shielding channel through a first transmission mechanism, sensing the plate to be transmitted by a sensing mechanism on a first shielding door, transmitting a corresponding signal to a controller, inquiring the state of a second shielding door by the controller, and opening the first shielding door by the controller if the second shielding door is in a completely closed state, wherein the plate enters the inside of the ray shielding channel;
s3, the plate moves to the second shielding door through a second transmission mechanism in the ray shielding device, a sensing mechanism on the second shielding door senses the plate and transmits corresponding signals to the controller, the controller inquires the state of the third shielding door, if the third shielding door is in a completely closed state, the controller opens the second shielding door, and the plate is transmitted to penetrate into the ray shielding device through the second transmission mechanism;
s4, the plate moves to the third shielding door through the second transmission mechanism, a sensing mechanism on the third shielding door senses the plate and transmits corresponding signals to the controller, the controller inquires the state of the fourth shielding door, and if the fourth shielding door is in a completely closed state, the controller opens the third shielding door;
s5, the plate moves to the fourth shielding door through the second transmission mechanism, a sensing mechanism on the fourth shielding door senses the plate and transmits corresponding signals to the controller, the controller inquires the state of the first shielding door, if the tail of the plate leaves the first shielding door to reach a preset interval, the first shielding door is closed, and when the first shielding door is in a completely closed state, the controller opens the fourth shielding door;
s6, closing the second shielding door when the tail part of the plate leaves the second shielding door to reach a preset interval;
s7, closing the third shielding door when the tail part of the plate leaves the third shielding door to reach a preset interval;
s8, when the tail part of the plate leaves the fourth shielding door to reach a preset interval, the fourth shielding door is closed.
In another embodiment, the length of each ray shielding device is configured to be greater than the length of the plate to be transmitted, and in practical application, the distance between the shielding doors at two ends of the ray shielding device is greater than the length of the plate, so that when the plate is completely inside a shielding channel constructed by the ray shielding device, the shielding doors at two ends can be simultaneously in a completely closed state.
In another embodiment, the spacing between two adjacent shield doors is configured to be smaller than the spacing between the front and rear plates;
the distance between the front plate and the rear plate is configured to be smaller than the length of the plates, and in practical application, the ray shielding channel at least comprises three shielding doors, so that the distance between the front plate and the rear plate is ensured to be slightly larger than the distance between two adjacent shielding doors and is far smaller than the length of the plates, and the duty ratio of the plates can only exceed 50%.
The above embodiments are merely illustrative of a preferred embodiment, but are not limited thereto. In practicing the present utility model, appropriate substitutions and/or modifications may be made according to the needs of the user.
The number of equipment and the scale of processing described herein are intended to simplify the description of the present utility model. Applications, modifications and variations of the present utility model will be readily apparent to those skilled in the art.
Although embodiments of the utility model have been disclosed above, they are not limited to the use listed in the specification and embodiments. It can be applied to various fields suitable for the present utility model. Additional modifications will readily occur to those skilled in the art. Therefore, the utility model is not to be limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.

Claims (9)

1. A panel electron beam curing system, comprising:
an irradiation zone;
the ray shielding devices are respectively arranged on the input side and the output side of the irradiation area;
at least three shielding doors are arranged in each ray shielding device, and each shielding door is configured to be in transmission connection with a matched power mechanism.
2. The sheet electron beam curing system of claim 1, wherein each of the shielding doors is configured to employ any one of a rotary shielding door, a side-opening shielding door, and a lift-type shielding door.
3. The sheet electron beam curing system of claim 1 wherein a sensing mechanism is provided at the mating location of each of the shield doors in communication with the controller, and the controller is communicatively coupled to each of the power mechanisms.
4. The sheet electron beam curing system of claim 1, wherein a length of each of the radiation shielding devices is configured to be greater than a length of a sheet to be transported.
5. The panel electron beam curing system of claim 1, wherein a spacing between two adjacent shielding doors is configured to be smaller than a spacing between two front and rear panels;
the spacing between the front and rear plates is configured to be less than the length of the plates.
6. The sheet electron beam curing system of claim 2, wherein the side-opening shielding door is configured to include:
a first fixing plate provided with a first rectangular hole;
a first rotating plate rotatably disposed at one side of the first fixing plate, and having a size configured to be larger than a size of the first rectangular hole;
wherein the first rotating plate is configured to include a first rectangular plate and a first rotating shaft provided on one long side of the first rectangular plate;
two ends of the first rotating shaft are respectively provided with a first matched disc plate;
the first fixing plate is provided with a shielding plate on one side matched with the mounting surface, a circular step matched with the first disc plate is arranged on the shielding plate, and a through hole for the rotating shaft to extend out is arranged in the shielding plate;
the first fixing plate is provided with a first protruding rectangular step at one side matched with the first rectangular plate, the first rectangular plate is provided with a second rectangular step at one side matched with the first fixing plate, and the first rectangular step and the second rectangular step are staggered and overlapped in space;
the first rotating shaft is provided with a balancing weight at the other side opposite to the first rectangular plate.
7. The sheet electron beam curing system of claim 2, wherein the rotating shield door is configured to include:
two second fixing plates which are oppositely arranged, wherein each second fixing plate is provided with a second rectangular hole which is matched with the second rectangular hole;
a second rotating plate rotatably disposed between the two second fixed plates, the second rotating plate having a size configured to be larger than a size of the second rectangular hole;
wherein the second rotating plate is configured to include a second rectangular plate and a second rotating shaft disposed at a center position of the second rectangular plate;
two ends of the second rotating shaft are respectively provided with a second disc plate matched with the second rectangular plate;
the spacing between the diameter of the second disk plates is configured to be greater than the diameter of the disk plates;
the distance between the two second fixing plates is configured to be larger than the diameter of the second disc plate.
8. The electron beam curing system of claim 7, wherein when a rotating shield door is used in the radiation shielding device, an isolation area is provided outside the shield door at an end of the radiation shielding device remote from the irradiation area.
9. The sheet electron beam curing system of claim 2, wherein the overhead shielding door is configured to include:
two third fixing plates which are oppositely arranged, wherein each third fixing plate is provided with a matched third rectangular hole;
a moving plate provided between the two third fixed plates in a liftable manner, the moving plate being configured to be larger than a size of the third rectangular hole;
wherein, each third rectangular hole is provided with a third rectangular step at a position matched with one side of the moving plate extending out;
the movable plate is provided with a fourth rectangular step which is in staggered lap joint with the third rectangular step.
CN202221898698.XU 2022-07-22 2022-07-22 Panel electron beam curing system Active CN218948210U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221898698.XU CN218948210U (en) 2022-07-22 2022-07-22 Panel electron beam curing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221898698.XU CN218948210U (en) 2022-07-22 2022-07-22 Panel electron beam curing system

Publications (1)

Publication Number Publication Date
CN218948210U true CN218948210U (en) 2023-05-02

Family

ID=86104610

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221898698.XU Active CN218948210U (en) 2022-07-22 2022-07-22 Panel electron beam curing system

Country Status (1)

Country Link
CN (1) CN218948210U (en)

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