CN218944941U

CN218944941U - Automatic batching device for refractory material production

Info

Publication number: CN218944941U
Application number: CN202222255361.3U
Authority: CN
Inventors: 申金环; 张文涛; 张文广
Original assignee: Zhengzhou Chengde Refractory Co ltd
Current assignee: Zhengzhou Chengde Refractory Co ltd
Priority date: 2022-08-26
Filing date: 2022-08-26
Publication date: 2023-05-02
Anticipated expiration: 2032-08-26

Abstract

The utility model discloses an automatic batching device for refractory material production, which belongs to the technical field of refractory materials and comprises a batching shell, a batching cavity and a crushing cavity, wherein the batching cavity is arranged at an opening in the batching shell, the crushing cavity is arranged at the positions, close to the upper part of the batching cavity, of the two sides of the top of the batching shell, and semiautomatic labor-saving automatic batching mechanisms are arranged at the two sides of the outer part of the batching shell. According to the utility model, the refractory raw materials are subjected to semiautomatic batching through structures such as the weighing conveyor belt, the discharging valve and the PLC, so that the labor capacity of workers is reduced, the mixing efficiency of refractory production is improved, the cost of mixing the refractory raw materials is saved, the two groups of crushing rollers are driven by one motor to crush the refractory raw materials, the crushing is unified, the operation is more convenient, and the surfaces of the two groups of crushing rollers are respectively provided with arc-shaped protrusions and arc-shaped grooves which are mutually matched, so that the crushing effect and the crushing efficiency of the crushing rollers are improved.

Description

Automatic batching device for refractory material production

Technical Field

The utility model belongs to the technical field of refractory materials, and particularly relates to an automatic batching device for refractory material production.

Background

Refractory materials, that is, materials whose physicochemical properties allow the refractory materials to be used in a high-temperature environment, are generally called, and in the process of producing refractory materials, different refractory materials are required to be mixed in proportion.

According to the search, a premixing device for the refractory powder material with the patent number of CN201920374352.1 is found, and the premixing device for the refractory powder material is provided, so that the premixing device for the refractory powder material is simple, scientific and reasonable in structural design; the detachable mixing tank of the mixer is realized, and the pre-mixing efficiency of the mixing tank to the precast block refractory material or the welding repair material powder material is greatly improved.

This kind of premixing device of refractory material powder mixes refractory material raw materials in the aspect of dismantling and refines, but the premixing device of this kind of refractory material powder still has the space that can promote in the aspect of mixing in the raw materials, and the premixing device of this kind of refractory material powder needs the manual work to weigh the batching before mixing raw and other materials, comparatively extravagant manual labor, also can't smash the great raw materials of granule and refine, increases the subsequent mixing effect of raw materials.

Disclosure of Invention

The utility model aims at: in order to solve the problems, an automatic batching device for refractory material production is provided.

The technical scheme adopted by the utility model is as follows: the utility model provides an automatic blending device is used in refractory material production, includes batching shell, batching chamber, smashes the chamber, batching shell inner opening is provided with the batching chamber, batching shell top both sides are close to the equal opening in batching chamber top position and have crushing chamber, the outside both sides of batching shell are provided with semi-automatic batching mechanism that saves the labour, the inside smashing mechanism that carries out the crushing to the refractory material raw materials that is provided with of batching shell carries out intensive mixing evenly mixed mixing mechanism to different refractory material raw materials.

Wherein, automatic batching mechanism includes: a storage tank, a discharge valve and a weighing conveyor belt;

the outside of batching shell both sides is all supporting to be provided with the conveyer belt of weighing, two the outside one side of conveyer belt of weighing is all fixed mounting has the storage tank, storage tank bottom one side is provided with the discharge valve.

Wherein, the crushing mechanism includes: the grinding device comprises a motor, a bevel gear, a rotating shaft, a grinding roller and a gear disc;

the utility model discloses a grinding roller for the grinding roller of batching shell, including batching shell inner chamber, crushing cavity, motor, bevel gear, crushing cavity, first group of pivot, second group of pivot, crushing roller opposite side and crushing cavity inner wall rotation sealing connection, first group of crushing roller surface is provided with a plurality of arc archs, second group of crushing roller surface is provided with a plurality of arc recess, and a plurality of arc archs on first group of crushing roller surface agree with the setting of a plurality of arc recess on second group of crushing roller surface, pivot one side fixed mounting has the gear.

Wherein, the mixing mechanism includes: servo motor, puddler, compounding stirring leaf, spoon type recess, shake stirring leaf, shake pole, shake motor;

the utility model discloses a stirring device for a material mixing shell, including batching shell, stirring rod and stirring rod inner chamber, servo motor is close to pivot below fixed mounting in position, servo motor is positive and negative one hundred eighty degrees rotation in turn and sets up, batching intracavity portion central point puts and runs through rotation seal installs the puddler, the puddler passes through bevel gear transmission with servo motor and is connected the setting, puddler one side fixed mounting has the compounding stirring leaf, the compounding stirring She Zhengfan both sides all open and have a spoon recess, puddler one side fixed mounting has the vibrations stirring leaf, compounding stirring leaf and vibrations stirring leaf crisscross setting each other, the same horizontal plane of puddler is provided with three compounding stirring leaf or vibrations stirring leaf, vibrations stirring leaf upper and lower both sides all have the vibrations pole through spring elastic mounting, vibrations pole inner chamber both sides all fixed mounting has the vibrations motor.

In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows:

1. according to the utility model, the semi-automatic batching is carried out on the raw materials of the refractory materials through the structures such as the weighing conveyor belt, the discharging valve and the PLC, so that the labor capacity of workers is reduced, the mixing efficiency of the production of the refractory materials is improved, and the cost of mixing the raw materials of the refractory materials is saved.

2. According to the utility model, two groups of crushing rollers are driven by one motor to crush the refractory raw materials, so that the uniform crushing is more convenient to operate, and the surfaces of the two groups of crushing rollers are respectively provided with the arc-shaped protrusions and the arc-shaped grooves which are mutually matched, so that the crushing effect and the crushing efficiency of the crushing rollers are improved.

3. According to the utility model, two refractory materials are scraped together through the two mixing stirring blades with two spoons, and then the two raw materials are stirred through the stirring blades, and the two raw materials are vibrated through the vibration motor while stirring, so that the mixing efficiency of the two raw materials is enhanced, and the practicability of the device is improved.

Drawings

FIG. 1 is a schematic diagram of the front construction of the present utility model;

FIG. 2 is a schematic diagram of the enlarged construction of FIG. 1 at A in accordance with the present utility model;

FIG. 3 is an enlarged schematic diagram of the structure at B of FIG. 2 in accordance with the present utility model;

FIG. 4 is a schematic top view of the crushing chamber of the present utility model;

FIG. 5 is a schematic diagram of a three-dimensional structure of a stirring rod in the utility model;

fig. 6 is a schematic diagram of the circuit configuration in the present utility model.

The marks in the figure: 1. a batching shell; 101. a dosing chamber; 102. a crushing cavity; 2. a storage tank; 201. a discharge valve; 202. weighing a conveyor belt; 3. a motor; 301. a bevel gear; 4. a rotating shaft; 401. a pulverizing roller; 402. a gear plate; 5. a servo motor; 501. a stirring rod; 6. mixing and stirring the leaves; 601. a spoon-shaped groove; 7. vibrating the stirring blade; 701. a vibrating rod; 702. and vibrating the motor.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the utility model, the following components are added:

referring to fig. 1-6, an automatic batching device for refractory material production, including batching shell 1, batching chamber 101, crushing chamber 102, batching shell 1 inner opening is provided with batching chamber 101, and batching shell 1 top both sides are close to batching chamber 101 top position and all open and have crushing chamber 102, and batching shell 1 outside both sides are provided with semi-automatic batching mechanism that saves the labour, and batching shell 1 is inside to be provided with carries out kibbling crushing mechanism to refractory material raw materials, carries out intensive mixing evenly mixed mixing mechanism to different refractory material raw materials.

Referring to fig. 1 and 6, in the present embodiment, the automatic batching mechanism includes: a storage tank 2, a discharge valve 201 and a weighing conveyer belt 202;

the batching shell 1 both sides outside is all supporting to be provided with weighing conveyer belt 202, two weighing conveyer belts 202 outside one side is all fixed mounting has storage tank 2, storage tank 2 bottom one side is provided with discharge valve 201, the staff places two different refractory material raw and other materials respectively in two storage tanks 2, when needs mix the batching, the staff starts the discharge valve 201 of two storage tank 2 bottoms, discharge valve 201 is poured two different raw materials respectively to two weighing conveyer belts 202, two weighing conveyer belts 202 weigh two kinds of raw materials weights of pouring respectively, after discharge valve 201 is poured enough the batching that the staff set for, weighing conveyer belt 202 gives PLC programming controller with information transfer, PLC programming controller closes discharge valve 201 through electric control module, and then accomplish the batching.

Referring to fig. 1, 2 and 4, in the present embodiment, the pulverizing mechanism includes: a motor 3, a bevel gear 301, a rotating shaft 4, a crushing roller 401 and a gear plate 402;

the utility model provides a batching shell 1 inner chamber is close to fixed mounting between two crushing chambeies 102 and has motor 3, motor 3 bottom one side fixed mounting has bevel gear 301, two crushing chambeies 102 inside both sides are all run through and are rotated sealed mounting and have pivot 4, equal fixed mounting of pivot 4 both sides has crushing roller 401, pivot 4 one side fixed mounting has toothed disc 402, pivot 4 is two sets of settings, first group's pivot 4 is connected through bevel gear 301 and motor 3 transmission, first group's pivot 4 is connected through toothed disc 402 transmission with second group's pivot 4, crushing roller 401 opposite side and crushing chamber 102 inner wall rotation sealing connection, the crushing roller 401 surface of first group's pivot 4 both sides is provided with a plurality of arc archs, the crushing roller 401 surface of second group's pivot 4 both sides is provided with a plurality of arc recesses, and a plurality of arc archs of first group crushing roller 401 surface and a plurality of arc recesses of second group crushing roller 401 surface agree with setting, left and right sides two conveyer belts 202 are respectively with two different refractory material raw materials material feed rate and are passed through bevel gear 301 and are connected to motor 3 transmission, motor 3 between two crushing chamber 102 is started, motor 3 is rotated through the gear 402 transmission, the second group's rotation roller 401 is more through the inside of gear 301 and the inside the crushing roller 401 is rotated to the second group's of a plurality of arc recesses, and the crushing roller 401 is more high in the crushing roller 401 surface is crushed through the inside the second group's of roller 401, and is crushed roller 401 surface is pressed into the inside to the second group's of roller 401, and is crushed roller 401, and then crushed the inside is crushed to be more arc recess is crushed to be more than the roller 401, and is crushed to be more than the inside.

Referring to fig. 1, 2, 3, 5, in the present embodiment, the mixing mechanism includes: servo motor 5, puddler 501, compounding stirring leaf 6, spoon-shaped groove 601, shake stirring leaf 7, shake rod 701, shake motor 702;

a servo motor 5 is fixedly arranged at a position, close to the lower part of the rotating shaft 4, of the inner cavity of the batching shell 1, a stirring rod 501 is arranged at the central position in the batching cavity 101 in a penetrating and rotating sealing manner, a mixing stirring blade 6 is fixedly arranged at one side of the stirring rod 501, spoon-shaped grooves 601 are formed in the front side and the back side of the mixing stirring blade 6, a vibrating stirring blade 7 is fixedly arranged at one side of the stirring rod 501, vibrating rods 701 are elastically arranged at the upper side and the lower side of the vibrating stirring blade 7 through springs, vibrating motors 702 are fixedly arranged at the two sides of the inner cavity of the vibrating rod 701, the servo motor 5 is alternately arranged in a positive and negative one hundred eighty degrees rotating manner, the stirring rod 501 and the servo motor 5 are connected through bevel gear transmission, the mixing stirring blade 6 and the vibrating stirring blade 7 are mutually staggered, three mixing stirring blades 6 or the vibrating stirring blade 7 are arranged on the same horizontal plane of the stirring rod 501, the crushed refractory material falls into the batching cavity 101 in the batching shell 1, at this moment, the staff starts the servo motor 5 to drive the rotary stirring rod 501 to rotate in a forward and reverse direction by one hundred eighty degrees through the output shaft and the bevel gear, the stirring rod 501 drives three mixing stirring blades 6 on the same horizontal plane to rotate when rotating, two raw materials on two sides in the batching cavity 101 can be scraped together respectively by the spoon-shaped grooves 601 on two sides of the three mixing stirring blades 6, the two scraped raw materials fall to one side of the rotary vibration stirring blade 7 to be stirred and mixed when the spoon-shaped grooves 601 rotate in the opposite direction alternately, at this moment, the staff starts the vibration motor 702 in the vibration rod 701 on one side of the vibration stirring blade 7, the vibration motor 702 drives the vibration rod 701 to vibrate the two raw materials, and the two raw materials are promoted to be mixed more fully, finally, the mixed refractory raw materials are collected by a screw feeder at the bottom.

In this embodiment, the discharge valve 201, the weighing conveyer 202, the motor 3, the servo motor 5, the vibration motor 702, the PLC programming controller, and the screw feeder are all electrically connected to an external power switch.

Working principle: firstly, a worker respectively places two different refractory raw materials in two storage tanks 2, when mixing ingredients are needed, the worker starts a discharge valve 201 at the bottom of the two storage tanks 2, the discharge valve 201 respectively pours the two different raw materials to two weighing conveyor belts 202, the two weighing conveyor belts 202 respectively weigh the weights of the two poured raw materials, after the discharge valve 201 pours enough ingredients set by the worker, the weighing conveyor belts 202 transmit information to a PLC programming controller, the PLC programming controller closes the discharge valve 201 through an electric control module, so as to complete the ingredients, the left and right weighing conveyor belts 202 respectively pour the two different refractory raw materials into crushing cavities 102 at the two sides of the top of an ingredient shell 1 in a pipeline-type progressive manner, the worker starts a motor 3 between the two crushing cavities 102, the motor 3 rotates a bevel gear 301 through an output shaft, the bevel gear 301 drives the first group of rotating shafts 4 to rotate through transmission engagement, the first group of rotating shafts 4 drives the second group of rotating shafts 4 to rotate through a gear disc, so that the crushing rollers 401 at two sides of the first group of rotating shafts 4 and the crushing rollers 401 at two sides of the second group of rotating shafts respectively crush the pipeline type raw materials in the two crushing cavities 102, the arc-shaped protrusions on the surfaces of the crushing rollers 401 at two sides of the first group of rotating shafts 4 are pressed into the arc-shaped grooves on the surfaces of the crushing rollers 401 at two sides of the second group of rotating shafts when rotating, so that the crushing effect between the crushing rollers 401 is enhanced, the crushing efficiency of the crushing rollers 401 is higher, the crushed refractory raw materials fall into the batching cavity 101 in the batching shell 1, in the process of falling of the two materials, a worker starts the servo motor 5 to rotate through the output shaft and the bevel gear to alternately drive the rotary stirring rod 501 for one hundred eighty degrees and eight degrees, the puddler 501 drives three compounding stirring leaf 6 of same horizontal plane and rotates when rotating, and three compounding stirring leaf 6 both sides all have spoon type recess 601 can scrape two kinds of raw materials of the inside both sides of batching chamber 101 together respectively, and two kinds of raw materials that scrape together can drop to rotatory vibrations stirring leaf 7 one side and stir and mix when spoon type recess 601 rotates to opposite direction in turn, and the staff starts the inside vibrations motor 702 of vibrations stirring leaf 7 one side vibrations pole 701 this moment, and vibrations motor 702 drives vibrations pole 701 and vibrates two kinds of raw materials, and then impels two kinds of raw materials to bullet together in the air, makes the more abundant mixture of two kinds of raw materials, and the incessant spiral feeder through the bottom of refractory material raw materials that mixes at last collects.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims

1. The utility model provides an automatic blending device is used in refractory material production, includes batching shell (1), batching chamber (101), smashes chamber (102), batching shell (1) inner opening is provided with batching chamber (101), batching shell (1) top both sides are close to batching chamber (101) top position all open and are had crushing chamber (102), its characterized in that: the automatic batching mechanism capable of saving labor in a semi-automatic mode is arranged on two sides of the outside of the batching shell (1), a crushing mechanism for crushing refractory raw materials is arranged inside the batching shell (1), and a mixing mechanism for fully and uniformly mixing different refractory raw materials is arranged inside the batching shell.

2. An automatic batching device for refractory production according to claim 1, wherein: the automatic batching mechanism includes: the device comprises a storage tank (2), a discharge valve (201) and a weighing conveyor belt (202);

the weighing conveyer belts (202) are arranged outside two sides of the batching shell (1) in a matched mode, the storage tanks (2) are fixedly arranged on one sides of the outer sides of the weighing conveyer belts (202), and the discharge valves (201) are arranged on one sides of the bottoms of the storage tanks (2).

3. An automatic batching device for refractory production according to claim 1, wherein: the pulverizing mechanism includes: a motor (3), a bevel gear (301), a rotating shaft (4), a crushing roller (401) and a gear disc (402);

the utility model discloses a batching shell, including batching shell (1), crushing chamber (102), motor (3) are installed to batching shell, batching shell (1) inner chamber is close to between two crushing chamber (102) fixed mounting, motor (3) bottom one side fixed mounting has bevel gear (301), two inside both sides of crushing chamber (102) are all run through rotation seal and are installed pivot (4), all fixed mounting in pivot (4) both sides have crushing roller (401), fixed mounting has toothed disc (402) in pivot (4) one side.

4. An automatic batching device for refractory production according to claim 1, wherein: the mixing mechanism includes: the stirring device comprises a servo motor (5), a stirring rod (501), a mixing stirring blade (6), a spoon-shaped groove (601), a vibration stirring blade (7), a vibration rod (701) and a vibration motor (702);

the utility model discloses a batching shell, including batching shell (1), stirring rod (501) and stirring rod (501) are installed in the inside central point of batching cavity (101) and are run through rotation seal in position below being close to pivot (4), stirring rod (501) one side fixed mounting has compounding stirring leaf (6), compounding stirring leaf (6) positive and negative both sides all open and have spoon recess (601), stirring rod (501) one side fixed mounting has vibrations stirring leaf (7), vibration stirring leaf (7) upper and lower both sides all have vibrations pole (701) through spring elastic mounting, vibration motor (702) are all fixed mounting in vibrations pole (701) inner chamber both sides.

5. An automatic batching device for refractory production according to claim 3, wherein: the rotating shafts (4) are arranged in two groups, and the first group of rotating shafts (4) are in transmission connection with the motor (3) through the bevel gear (301).

6. An automatic batching device for refractory production according to claim 3, wherein: the first group of rotating shafts (4) are in transmission connection with the second group of rotating shafts (4) through a gear disc (402).

7. An automatic batching device for refractory production according to claim 3, wherein: the other side of the crushing roller (401) is in rotary sealing connection with the inner wall of the crushing cavity (102).

8. An automatic batching device for refractory production according to claim 3, wherein: the first group crushing roller (401) surface of pivot (4) both sides is provided with a plurality of arc arches, and the second group crushing roller (401) surface of pivot (4) both sides is provided with a plurality of arc recess, and a plurality of arc arches on first group crushing roller (401) surface and a plurality of arc recess on second group crushing roller (401) surface agree with and set up.

9. An automatic batching apparatus for refractory production according to claim 4, wherein: the stirring rod (501) is connected with the servo motor (5) through bevel gear transmission.

10. An automatic batching apparatus for refractory production according to claim 4, wherein: the mixing stirring blades (6) and the vibration stirring blades (7) are arranged in a staggered mode, and three mixing stirring blades (6) or vibration stirring blades (7) are arranged on the same horizontal plane of the stirring rod (501).