CN218940304U - Laser output device and fiber laser - Google Patents
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Abstract
Description
技术领域technical field
本申请属于激光技术领域,尤其涉及一种激光输出装置和光纤激光器。The application belongs to the field of laser technology, and in particular relates to a laser output device and a fiber laser.
背景技术Background technique
光纤激光器具有转化率具有转换效率高、光束质量好、结构紧凑可靠性高等优势,光纤激光器广泛应用在激光焊接、熔覆、切割、钻孔等工业加工领域。Fiber lasers have the advantages of high conversion rate, high conversion efficiency, good beam quality, compact structure and high reliability. Fiber lasers are widely used in industrial processing fields such as laser welding, cladding, cutting, and drilling.
光纤激光器的泵浦源通过合束器将泵浦光耦合进有源光纤的内包层,为有源光纤提供能量,纤芯内产生信号光,再通过谐振腔反馈选模放大,然后输出。然而,由于有源光纤的长度有限,不能够完全吸收包层中的泵浦光,以及部分包层中的泵浦光以螺旋光的形式存在,因此,包层中含有泵浦光。另外,由于光纤熔接的不完美,以及光纤本身的缺陷,部分信号光可能泄漏到包层中,也会导致包层中有信号光。包层中的信号光的存在,会导致激光能量不稳定,是的光纤激光器的光束质量差,严重影响光纤激光器的性能,甚至会损坏光纤激光器。现有技术中一般通过设置剥模器去除包层光,但是小角度包层光无法去除,随着光路的传输,包层光仍然会影响光束质量。另外,由于金属材料的电阻率小、表面光滑、对近红外光的吸收率等特性,使用光纤激光器加工金属材料时,金属材料表面反射激光形成回返光,回返光经加工头重新进入激光器内部,对加工头和激光器本身造成损坏。The pump source of the fiber laser couples the pump light into the inner cladding of the active fiber through the beam combiner to provide energy for the active fiber, and the signal light is generated in the fiber core, and then amplified through the resonant cavity feedback mode selection, and then output. However, due to the limited length of the active fiber, the pump light in the cladding cannot be completely absorbed, and part of the pump light in the cladding exists in the form of helical light. Therefore, the cladding contains pump light. In addition, due to the imperfection of optical fiber fusion and the defects of the optical fiber itself, part of the signal light may leak into the cladding, which will also cause signal light in the cladding. The existence of signal light in the cladding will lead to unstable laser energy, and the beam quality of the fiber laser is poor, which seriously affects the performance of the fiber laser and even damages the fiber laser. In the prior art, the cladding light is generally removed by setting a stripper, but the small-angle cladding light cannot be removed, and the cladding light will still affect the beam quality along with the transmission of the optical path. In addition, due to the small resistivity, smooth surface, and absorption rate of near-infrared light of metal materials, when using fiber lasers to process metal materials, the metal material surface reflects laser light to form return light, and the return light enters the laser again through the processing head. Damage to the processing head and the laser itself.
实用新型内容Utility model content
本申请实施例提供激光输出装置和光纤激光器,以解决现有的因存在包层光和回返光,导致光束质量差,影响光纤激光器性能的问题。Embodiments of the present application provide a laser output device and a fiber laser to solve the existing problem of poor beam quality due to the existence of cladding light and return light, which affects the performance of the fiber laser.
第一方面,本申请实施例提供一种激光输出装置,包括:In the first aspect, the embodiment of the present application provides a laser output device, including:
输出光纤,具有输入端和输出端,所述输出光纤用于与激光发生装置连接,以传输所述激光发生装置输出的激光束;An output optical fiber has an input end and an output end, and the output optical fiber is used for connecting with the laser generating device to transmit the laser beam output by the laser generating device;
至少两台剥模器,从所述输入端至所述输出端的方向,所述至少两台剥模器间隔设置,所述剥模器设置于所述输出光纤上;At least two mold strippers, in the direction from the input end to the output end, the at least two mold strippers are arranged at intervals, and the mold strippers are arranged on the output optical fiber;
至少一台扰模器,相邻所述剥模器之间的所述输出光纤上设置一台所述扰模器。At least one mode scrambler, one mode scrambler is arranged on the output optical fiber between adjacent mode strippers.
可选的,所述输出光纤至少包括:Optionally, the output fiber at least includes:
第一子光纤,具有输入端和第二端,所述第一子光纤上设有一所述剥模器;The first sub-fiber has an input end and a second end, and the first sub-fiber is provided with a stripper;
第二子光纤,具有第三端,所述第二端与所述第三端对接,所述第二子光纤上设有一所述剥模器,所述第一子光纤上的所述扰模器与所述第二端之间设置所述扰模器或所述第三端与所述第二子光纤上的所述扰模器上设置所述扰模器。The second sub-fiber has a third end, the second end is docked with the third end, the second sub-fiber is provided with a mode stripper, and the mode scrambler on the first sub-fiber The mode scrambler is disposed between the mode scrambler and the second end or the mode scrambler is disposed between the third end and the mode scrambler on the second sub-fiber.
可选的,所述输出光纤还包括第三子光纤,所述第三子光纤具有第五端和所述输出端,所述第二子光纤具有第四端,所述第四端与所述第五端熔接,所述第三子光纤的纤芯直径大于所述第二子光纤的纤芯直径。Optionally, the output optical fiber further includes a third sub-fiber, the third sub-fiber has a fifth end and the output end, the second sub-fiber has a fourth end, and the fourth end is connected to the The fifth end is fused, and the core diameter of the third sub-fiber is larger than the core diameter of the second sub-fiber.
可选的,所述第一子光纤、所述第二子光纤和所述第三子光纤同轴设置。Optionally, the first sub-fiber, the second sub-fiber and the third sub-fiber are arranged coaxially.
可选的,第一子光纤、所述第二子光纤和所述第三子光纤的纤芯直径依次递增。Optionally, the core diameters of the first sub-fiber, the second sub-fiber, and the third sub-fiber increase sequentially.
可选的,所述第二子光纤和所述第三子光纤均为无源光纤。Optionally, both the second sub-fiber and the third sub-fiber are passive fibers.
可选的,所述第二子光纤的纤芯直径大于所述第一子光纤的纤芯直径。Optionally, the core diameter of the second sub-fiber is larger than the core diameter of the first sub-fiber.
可选的,所述第二子光纤的纤芯直径是所述第一子光纤的纤芯直径的1.2倍以上。Optionally, the core diameter of the second sub-fiber is more than 1.2 times the core diameter of the first sub-fiber.
第二方面,本申请实施例还提供一种光纤激光器,包括:In the second aspect, the embodiment of the present application also provides a fiber laser, including:
激光发生装置,用于发生激光束;A laser generating device for generating a laser beam;
上述任意一项所述的激光输出装置,输出光纤的输入端连接所述激光发射装置,所述激光束经所述激光输出装置传输从所述输出端射出。In the laser output device described in any one of the above, the input end of the output fiber is connected to the laser emitting device, and the laser beam is transmitted through the laser output device and emitted from the output end.
可选的,还包括壳体,所述激光发生装置、剥模器和扰模器固定于所述壳体内。Optionally, a casing is also included, and the laser generating device, the mold stripper and the mold scrambler are fixed in the casing.
本申请实施例提供的激光输出装置和光纤激光器,通过在输出光纤上设置至少两台剥模器和至少一台扰模器,扰模器位于两台剥模器之间,当激光发生装置输出激光束时,激光束沿输出光纤传输,靠近激光发生装置的剥模器将输出光纤中的部分包层光剥离,该剥模器无法剥除的小角度的包层光,进入扰模器,被扰模器增大角度后射入另一个剥模器,该剥模器进一步剥除包层光,当加工件反射回的激光即回返光从输出端射入激光输出装置,位于输出光纤包层内的回返光经过靠近输出端的剥模器剥除后,该剥模器无法剥除的小角度的回返光经过扰模器增大发散角后进入靠近激光发生装置的剥模器进行剥除,通过至少两台剥模器剥除大量的包层光和回返光,克服了现有的因存在包层光和回返光,导致光束质量差,影响光纤激光器性能的问题,减少了包层光和回返光对激光器和光束的影响,提高了激光器的稳定性和光束质量。The laser output device and the fiber laser provided in the embodiment of the present application are provided with at least two mode strippers and at least one mode scrambler on the output fiber, and the mode scrambler is located between the two mode strippers. When the laser generating device outputs When the laser beam is used, the laser beam is transmitted along the output fiber, and the stripper close to the laser generator strips part of the cladding light in the output fiber, and the small-angle cladding light that cannot be stripped by the stripper enters the mode scrambler. After being increased by the mode scrambler, it enters another mode stripper, which further strips the cladding light. When the laser reflected by the workpiece, that is, the return light, enters the laser output device from the output end and is located in the output fiber package. After the return light in the layer is stripped by the stripper near the output end, the return light with a small angle that cannot be stripped by the stripper passes through the scrambler to increase the divergence angle and then enters the stripper near the laser generator for stripping , a large amount of cladding light and return light are stripped by at least two mode strippers, which overcomes the existing problems of poor beam quality and affecting the performance of fiber lasers due to the existence of cladding light and return light, and reduces the cladding light And the impact of returning light on the laser and the beam improves the stability of the laser and the quality of the beam.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对本领域技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings that need to be used in the description of the embodiments. Apparently, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative efforts.
为了更完整地理解本申请及其有益效果,下面将结合附图来进行说明。其中,在下面的描述中相同的附图标号表示相同部分。For a more complete understanding of the present application and its beneficial effects, the following will be described in conjunction with the accompanying drawings. Wherein, the same reference numerals denote the same parts in the following description.
图1为本申请实施例提供的光纤激光器的第一种光路系统图。Fig. 1 is a diagram of the first optical path system of the fiber laser provided by the embodiment of the present application.
图2为本申请实施例提供的光纤激光器的第二种光路系统图。Fig. 2 is a second optical path system diagram of the fiber laser provided by the embodiment of the present application.
图3为本申请实施例提供的光纤激光器的第三种光路系统图。Fig. 3 is a third optical path system diagram of the fiber laser provided by the embodiment of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Apparently, the described embodiments are only some of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of this application.
本申请实施例提供激光输出装置和光纤激光器,以解决现有的因存在包层光和回返光,导致光束质量差,影响光纤激光器性能的问题。以下将结合附图对进行说明。Embodiments of the present application provide a laser output device and a fiber laser to solve the existing problem of poor beam quality due to the existence of cladding light and return light, which affects the performance of the fiber laser. It will be described below in conjunction with the accompanying drawings.
参见图1和图2所示,图1为本申请实施例提供的光纤激光器的第一种光路系统图,图2为本申请实施例提供的光纤激光器的第二种光路系统图。Referring to Fig. 1 and Fig. 2, Fig. 1 is the first optical path system diagram of the fiber laser provided by the embodiment of the present application, and Fig. 2 is the second optical path system diagram of the fiber laser provided by the embodiment of the present application.
本申请实施例提供一种激光输出装置,适用于光纤激光器,光纤激光器可以为连续光纤激光器或者脉冲光纤激光器,该激光输出装置包括输出光纤100、至少两台剥模器200和至少一台扰模器300,输出光纤100具有输入端111和输出端132,输出光纤100的输入端与激光发生装置连接,输出光纤用于传输激光发生装置输出的激光束,从输入端111至输出端132的方向,至少两台剥模器200间隔设置,剥模器200设置于输出光纤100上,剥模器200用于剥除包层光和包层内的回返光,相邻剥模器200之间的输出光纤100上设置一台扰模器300。The embodiment of the present application provides a laser output device, which is suitable for fiber lasers. The fiber lasers can be continuous fiber lasers or pulsed fiber lasers. The laser output device includes an
可以理解的,沿输出光纤100的长度方向可以设置多个剥模器200和至少一个扰模器300,如剥模器200设置N台,扰模器300设置N-1台,剥模器200与扰模器300交替设置,且输出光纤100靠近激光发生装置的一侧设置剥模器200,靠近输出端132的一侧设置剥模器200,进入输出光纤100内的包层光从输入端111向输出端132传输的过程中,被多个剥模器200依次剥除,其中,第N-1台剥模器200未能剥除的包层中的低NA(纤芯竖直孔径)的光,经第N-1台扰模器300后,光束发散角增大,传输进入第N台剥模器200,被第N台剥模器200剥除,剥模器200作用在输出光纤100上,使输出光纤100产生微弯应力,增强光纤中的激光束的耦合模式,增大光束发散角,并到达匀化光斑能量分布的目的,降低激光的密度从而提升特定激光器的SRS(受激拉曼散射)阈值,通过多个剥模器200与扰模器300配合后,尽可能去除输出光纤100内的包层光,从输出端132输出激光束,减少包层光对激光束的光束质量的影响,提高了激光束的光束质量。而从待加工件反射的激光即为回返光,回返光从输出光纤100的输出端132进入输出光纤100,向输入端111的方向传输,回返光被第N台剥模器200剥除,未剥除部分进入第N-1台扰模器300,经过第N-1台扰模器300后,回返光的散角增大,再进入第N-1台剥模器200,尽可能去除包层内的回返光,减少回返光进入激光发生装置,减少回返光对激光器的影响,提高了激光器的性能。It can be understood that a plurality of
可以根据输出光纤100的长度设定剥模器200和扰模器300的数量,剥模器200和扰模器300的数量越多,剥除包层光和回返光的效果更好,为了兼顾性能和成本。The number of
参见图2所示,本申请实施例中,沿输出光纤100的长度方向,设置两台剥模器200和一台扰模器300,分别为第一剥模器210和第二剥模器220,第一剥模器210靠近输入端111,第二剥模器220靠近输出端132,第一剥模器210和第二剥模器220之间设置扰模器300,第一剥模器210与第二剥模器220的结构相同。Referring to Fig. 2, in the embodiment of the present application, along the length direction of the output
作为变形的,沿输出光纤100的长度方向,设置三台剥模器200和两台扰模器300,分别为第一剥模器210、第二剥模器220和第三剥模器,第一扰模器和第二扰模器,沿输出光纤100的长度方向,从输入端111至输出端132,依次间隔设置第一剥模器210、第二剥模器220和第三剥模器,第一扰模器位于第一剥模器210和第二剥模器220,第二扰模器位于第二剥模器220和第三剥模器之间。设置多个扰模器300和多个剥模器200,尽可能剥除包层光和回返光,提高激光器的光束质量。As a variant, along the length direction of the output
上述的剥模器200由输出光纤100的一部分制备而成,采用剥除方法如机械剥除方法、化学剥除方法或热剥除法等,制作裸纤段,在裸纤段涂覆至少一层涂覆材料,该涂覆材料包括且不限于折射率大于输出光纤100包层的光敏胶,包层光从涂覆层折射出去,剥除包层光或回返光。由输出光纤100制备出剥模器200,减少输出光纤100的熔接处,减少包层光的产生,提高光束质量。The above-mentioned
参见图3所示,图3为本申请实施例提供的光纤激光器的第三种光路系统图。Referring to FIG. 3 , FIG. 3 is a third optical path system diagram of the fiber laser provided by the embodiment of the present application.
在一些实施方式中,输出光纤100至少包括第一子光纤110和第二子光纤120,第一子光纤110具有输入端111和第二端112,第一子光纤110上设有一剥模器200即第一剥模器210,第二子光纤120,具有第三端121,第二端112与第三端121对接,第二子光纤120上设有一剥模器200即第二剥模器220,第一剥模器210与第二端112之间设置扰模器300或第三端121与第二剥模器220之间设置扰模器300。In some embodiments, the output
上述的第一子光纤110与第二子光纤120可以为相同类型的光纤,也可以为不同的光纤,如第一子光纤110具有包层和纤芯,包层包裹纤芯,第二子光纤120具有纤芯、包层和涂覆层,包层包裹纤芯,涂覆层包裹包层,扰模器300和第二剥模器220设置在第二子光纤120上,第二子光纤120的结构强度高,有利于扰模器300的安装,保障了扰模器300的性能。The above-mentioned
在上述实施方式中,参见图2所示,输出光纤100还包括第三子光纤130,第三子光纤130具有第五端131和输出端132,第二子光纤120具有第四端122,第四端122与第五端131熔接,第三子光纤130的纤芯直径大于第二子光纤120的纤芯直径。In the above embodiment, referring to FIG. 2, the output
可以理解的,在激光束沿输出方向传输时,第二子光纤120的纤芯直径小于第三子光纤130的纤芯直径,第二子光纤120的纤芯光全部进入第三子光纤130从输出端132输出,保证激光束的质量,在回返光传输时,回返光从第三子光纤130向第二子光纤120侧传输,第三子光纤130的直径大于第二子光纤120的直径,使得第三子光纤130包层内的回返光全部进入第二子光纤120的包层,位于第三子光纤130纤芯内的部分回返光进入第二子光纤120的包层,经过剥模器200剥除,第二子光纤120的纤芯直径与第三子光纤130的纤芯直径差异化设计,能够剥除一部分纤芯内的回返光,防止回返光沿激光束的反向传输进入到激光器的谐振腔内将激光器件损坏或增益光纤烧毁,保证了激光器内部器件以及激光器正常工作。It can be understood that when the laser beam is transmitted along the output direction, the core diameter of the
在上述实施方式的基础上,参见图2所示,第一子光纤110、第二子光纤120和第三子光纤130同轴设置。On the basis of the above embodiments, referring to FIG. 2 , the first
可以理解的第一子光纤110、第二子光纤120和第三子光纤130同轴设置,避免激光束偏心,提高了激光束的光束质量。It can be understood that the
在上述实施方式的基础上,参见图2所示,第一子光纤110、第二子光纤120和第三子光纤130的纤芯直径依次递增。On the basis of the above embodiments, as shown in FIG. 2 , the core diameters of the
可以理解的,第一子光纤110的纤芯直径小于第二子光纤120的纤芯直径,第二子光纤120的纤芯直径小于第三子光纤130的纤芯直径,在回返光传输时,第三子光纤130的纤芯内的部分回返光进入第二子光纤120的包层,通过第二剥模器220剥除,第二子光纤120的纤芯内的部分回返光进入第一子光纤110的包层,通过第一剥模器210剥除,从而尽可能的剥除输出光纤100的纤芯内的回返光,减少回返光对激光器的影响。It can be understood that the core diameter of the
将第一子光纤110、第二子光纤120、第三子光纤130纤芯直径依次递增设计,有利于第一子光纤110、第二子光纤120、第三子光纤130的同轴设置,方便加工,避免激光束偏心,在减少回返光的同时,提高激光器的光束质量。The core diameters of the
在上述实施方式的基础上,第二子光纤120和第三子光纤130均为无源光纤。On the basis of the above embodiments, both the
可以理解的,上述的第二子光纤120和第三子光纤130均为无源光纤,具有纤芯、包层和涂覆层,包层包裹纤芯,涂覆层包裹包层,第二子光纤120与第三子光纤130熔接操作简单,光纤结构强度高。It can be understood that the above-mentioned
在上述实施方式的基础上,参见图3所示,第二子光纤120的纤芯直径大于第一子光纤110的纤芯直径。On the basis of the above embodiments, referring to FIG. 3 , the core diameter of the
可以理解的,第一子光纤110的纤芯直径小于第二子光纤120的纤芯直径,但是,第二子光纤120的纤芯直径小于第三子光纤130的纤芯直径,或者,第二子光纤120的纤芯直径等于第三子光纤130的纤芯直径,在回返光传输时,第二子光纤120的纤芯内的部分回返光进入第一子光纤110的包层,通过第一剥模器210剥除,从而尽可能的剥除输出光纤100的纤芯内的回返光,减少回返光对激光器的影响。It can be understood that the core diameter of the
在上述实施方式的基础上,参见图3所示,第二子光纤120的纤芯直径是第一子光纤110的纤芯直径的1.2倍以上。On the basis of the above embodiments, as shown in FIG. 3 , the core diameter of the
可以理解的,第一子光纤110的包层直径与第二子光纤120的包层直径相同,但第二子光纤120的纤芯直径大于第一子光纤110的纤芯直径,且第二子光纤120的纤芯直径是第一子光纤110的纤芯直径的1.2倍以上,尽可能增大第一子光纤110与第二子光纤120的纤芯直径的差异,尽可能的剥除输出光纤100的纤芯内的回返光,减少回返光对激光器的影响。It can be understood that the cladding diameter of the
作为变形大,参见图2所示,当设置第三子光纤130时,第二子光纤120的纤芯直径是第一子光纤110的纤芯直径的1.2倍以上,第三子光纤130的纤芯直径是第二子光纤120的纤芯直径的1.2倍以上,第一子光纤110的包层直径、第二子光纤120的包层直径相同与第三子光纤130的包层直径可以相同,输出光纤100的外形美观,方便加工。As the deformation is large, referring to Fig. 2, when the
参见图1、图2和图3所示,本申请实施例还提供一种光纤激光器,包括:激光发生装置400和上述任意一项所述的激光输出装置,激光发生装置400用于发生激光束,激光输出装置的输出光纤100的输入端111连接激光发生装置400,激光束经激光输出装置传输从输出端射出。Referring to Fig. 1, Fig. 2 and Fig. 3, the embodiment of the present application also provides a fiber laser, including: a
可以理解的,通过激光输出装置能够同时剥除包层内的光和进入包层的回返光,提高了激光器输出的光束质量,提高了激光器的使用寿命。It can be understood that the light in the cladding and the returning light entering the cladding can be stripped simultaneously by the laser output device, which improves the quality of the beam output by the laser and prolongs the service life of the laser.
在一些实施方式中,光纤激光器还包括壳体,激光发生装置400、剥模器200和扰模器300固定于壳体内。In some embodiments, the fiber laser further includes a housing, and the
可以理解的,本申请实施方式中激光发生装置400、剥模器200和扰模器300均集成于壳体内,光纤激光器还包括散热机构、监控模块和控制模块等,剥模器200和扰模器300可以公共光纤激光器的散热机构,无需单独进行散热设计,减少设备投入,降低成本。It can be understood that in the embodiment of the present application, the
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the foregoing embodiments, the descriptions of each embodiment have their own emphases, and for parts not described in detail in a certain embodiment, reference may be made to relevant descriptions of other embodiments.
在本申请的描述中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个特征。In the description of the present application, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, features defined as "first" and "second" may explicitly or implicitly include one or more features.
以上对本申请实施例所提供的激光输出装置和光纤激光器进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上,本说明书内容不应理解为对本申请的限制。The laser output device and the fiber laser provided by the embodiment of the present application have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present application. The description of the above embodiment is only used to help understand the application. method and its core idea; at the same time, for those skilled in the art, according to the idea of this application, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be construed as limiting the application .
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