CN218938810U

CN218938810U - System for realizing distributed control of electromechanical equipment based on wireless communication technology

Info

Publication number: CN218938810U
Application number: CN202223283956.6U
Authority: CN
Inventors: 许如雪; 陈文俊
Original assignee: Zhishui Yipai Technology Co ltd
Current assignee: Zhishui Yipai Technology Co ltd
Priority date: 2022-12-08
Filing date: 2022-12-08
Publication date: 2023-04-28
Anticipated expiration: 2032-12-08

Abstract

The utility model discloses a system for realizing distributed control of electromechanical equipment based on a wireless communication technology, which belongs to the technical field of electromechanical equipment and comprises the following components: the collecting mechanism comprises an electric power measuring sensor; the transfer device comprises a processing mechanism electrically connected with the electric power measuring sensor and a communication module electrically connected with the processing mechanism; the upper computer is electrically connected with the communication module; the control mechanism comprises a controller electrically connected with the communication module, the current, the voltage and the power on the electromechanical equipment are monitored through the electric power measuring sensor, monitoring data are uploaded to the upper computer through the communication module, when the electricity utilization abnormality occurs, signals are sent to the controller through the upper computer, and the power supply of the electromechanical equipment is cut off through the relay controlled by the controller, so that the purpose of safe use is achieved.

Description

System for realizing distributed control of electromechanical equipment based on wireless communication technology

Technical Field

The utility model relates to the technical field of electromechanical equipment, in particular to a system for realizing distributed control of electromechanical equipment based on a wireless communication technology.

Background

Electromechanical devices generally refer to mechanical, electrical and electrical automation devices, and in construction, are commonly referred to as mechanical and plumbing devices other than geotechnical, woodworking, rebar, and mud. Electromechanical devices are classified. Electromechanical devices are of a wide variety and classification methods are also of a wide variety. Electromechanical devices can be divided into three main categories according to the application, namely industrial electromechanical devices, information electromechanical devices and civil electromechanical devices. Industrial electromechanical devices refer to devices used in manufacturing enterprises, such as various machining devices used in the mechanical manufacturing industry, automatic production lines, industrial robots, and mechanical devices used in other industries, such as textile machines, mining machines, and the like, all belong to industrial electromechanical devices. Information-based electromechanical devices refer to electromechanical products used for information acquisition, transmission, and storage processing. For example, computers, printers, copiers, facsimile machines, communication devices, and other office automation devices are among information-based electromechanical devices. The civil electromechanical device refers to an electromechanical product used in the field of people's life. For example, various household appliances, household processing machines, automotive electronics, exercise machines, and the like belong to the household electrical appliances.

The current electromechanical equipment mainly utilizes the electric power measuring sensor to detect the power consumption condition of equipment in the use to obtain PLC controller and alarm constitution alarm mechanism from taking on the electromechanical equipment, when electromechanical equipment breaks down, send out the alarm through the alarm, the staff detects the back of alarm and carries out the shutdown operation to equipment, but, current monitoring mechanism needs personnel on duty just can discover the alarm, after the staff kept away from equipment, after electromechanical equipment breaks down, the staff can't be in the first time or the alarm, just can't carry out shutdown operation to equipment in the first time yet, the long-time trouble of electromechanical equipment can cause calamity such as conflagration, serious influence production safety.

Disclosure of Invention

The utility model aims to provide a system for realizing distributed control of electromechanical equipment based on a wireless communication technology, which aims to solve the problems that the existing monitoring mechanism provided in the background technology needs personnel to watch for finding an alarm, when a worker is far away from the equipment, the worker cannot stop the equipment in the first time or the alarm after the electromechanical equipment fails, and the disaster such as fire disaster is caused by long-time failure of the electromechanical equipment, so that the production safety is seriously influenced.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a system for implementing distributed control of electromechanical devices based on wireless communication technology, comprising:

the collecting mechanism comprises an electric power measuring sensor;

the transfer device comprises a processing mechanism electrically connected with the electric power measuring sensor and a communication module electrically connected with the processing mechanism;

the upper computer is electrically connected with the communication module;

the control mechanism comprises a controller electrically connected with the communication module and a relay which is connected on a power line of the electromechanical equipment in series and is electrically connected with the controller.

Preferably, the power measurement sensor includes, but is not limited to, a current sensor, a voltage sensor, and a power sensor.

Preferably, the collecting mechanism further comprises a camera electrically connected with the processing mechanism and an ultrasonic probe electrically connected with the processing mechanism.

Preferably, the processing mechanism is a singlechip.

Preferably, the communication module includes, but is not limited to, a WiFi module, an RF wireless module, a 4G module, a 5G module, a zigbee module, and a blue module.

Preferably, the controller is a PLC controller.

Compared with the prior art, the utility model has the beneficial effects that: the system for realizing the distributed control of the electromechanical equipment based on the wireless communication technology monitors the current, the voltage and the power on the electromechanical equipment through the electric power measuring sensor, uploads monitoring data to the upper computer through the communication module, and when the power consumption is abnormal, the upper computer sends a signal to the controller, and the controller controls the relay to cut off the power supply of the electromechanical equipment, so that the purpose of safe use is achieved.

Drawings

FIG. 1 is a schematic block diagram of the structure of the present utility model;

FIG. 2 is a schematic block diagram of an acquisition mechanism of the present utility model;

FIG. 3 is a schematic block diagram of a transfer device of the present utility model;

FIG. 4 is a schematic block diagram of a control mechanism of the present utility model;

fig. 5 is a schematic block diagram of the system of the present utility model.

In the figure: 100 acquisition mechanisms, 110 electric power measuring sensors, 120 cameras, 130 ultrasonic probes, 200 transfer devices, 210 processing mechanisms, 220 communication modules, 300 upper computers, 400 control mechanisms, 410 controllers and 420 relays.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The utility model provides a system for realizing the distributed control of electromechanical equipment based on a wireless communication technology, which monitors the current, voltage and power on the electromechanical equipment through a power measurement sensor, and uploads monitoring data to an upper computer through a communication module, when the power consumption is abnormal, the upper computer sends a signal to a controller, and the controller controls a relay to cut off the power supply of the electromechanical equipment so as to achieve the purpose of safe use, and referring to fig. 1, the system comprises: the system comprises an acquisition mechanism 100, a transfer device 200, an upper computer 300 and a control mechanism 400;

referring to fig. 1-5, the collecting mechanism 100 includes a power measuring sensor 110, the power measuring sensor 110 includes but is not limited to a current sensor, a voltage sensor and a power sensor, the transferring device 200 includes a processing mechanism 210 electrically connected to the power measuring sensor 110 and a communication module 220 electrically connected to the processing mechanism 210, the processing mechanism 210 includes but is not limited to a WiFi module, an RF wireless module, a 4G module, a 5G module, a zigbee module and a blue module, the upper computer 300 is electrically connected to the communication module 220, the control mechanism 400 includes a controller 410 electrically connected to the communication module 220 and a relay 420 connected in series on a power line of an electromechanical device and electrically connected to the controller 410, the controller 410 is a PLC controller, the power measuring sensor includes but is not limited to a current sensor, a voltage sensor and a power sensor respectively installed on a power input end and a power output end of the electromechanical device, for monitoring current, voltage and power data of the power input end and the power output end of the electromechanical device, and the like, the processing mechanism 400 includes but is limited to a monitor mechanism on a computer, the electromechanical device is capable of being connected to the electromechanical device, the monitor mechanism is a monitor system, and the electromechanical device is not limited to a computer, when the electromechanical device is capable of being used for a computer and a monitor system is capable of being combined with the electromechanical device, the monitor system is capable of being remotely monitoring a fault condition by a computer, the electromechanical device can be monitored by the electromechanical device, and the monitor the electromechanical device is not limited to the electromechanical device, and the monitor a computer, when a time condition is not limited to be remotely monitored by the electromechanical device, the electromechanical device is a computer, and a computer is capable of a computer, and a fault condition is a fault condition, and a fault condition can be monitored by the monitor, can be monitored by the computer is a computer, the staff sends signals through the upper computer case communication module, the signals are transmitted to the controller through the communication module, the controller is a PLC controller with a wireless communication function, a group of transfer devices can control a plurality of groups of control mechanisms due to the wireless communication between the controller and the communication module, the control mechanisms can be installed on the electromechanical equipment in a distributed mode, wiring is not needed between the transfer devices and the control mechanisms due to the wireless communication, installation difficulty is reduced, installation efficiency is improved, after the controller receives the signals, the power supply of the electromechanical equipment is controlled by the controller to control the relay to cut off, the electromechanical equipment stops working after power-off until the electromechanical equipment is powered on after maintenance is completed, the abnormality of the electromechanical equipment can be discovered in the first time through remote monitoring control, the electromechanical equipment is powered off, and use safety of the electromechanical equipment is improved;

referring to fig. 1-5 again, the acquisition mechanism 100 further includes a camera 120 electrically connected to the processing mechanism 210 and an ultrasonic probe 130 electrically connected to the processing mechanism 210, where the camera is installed at a position corresponding to the electromechanical device and is used to monitor an operation condition of the electromechanical device, the camera uploads a shot image to an upper computer through a communication module in real time, when the electromechanical device malfunctions and needs to be repaired, the shot image can be invoked, the operation condition of the electromechanical device in a short period of time is observed through video recording, maintenance personnel is assisted to maintain the electromechanical device, the purpose of improving the maintenance efficiency is improved, the ultrasonic probe is installed at a position corresponding to the electromechanical device, ultrasonic monitoring is performed on the electromechanical device through the ultrasonic probe, when the electromechanical device has a leakage phenomenon, because the device generates ultrasonic waves during the leakage phenomenon, the ultrasonic probe monitors and locates the leakage position, when the leakage position of the electromechanical device occurs, the maintenance personnel can learn the leakage position of the electromechanical device in a very short time, thereby facilitating repair of the electromechanical device, and further improving the maintenance efficiency of the maintenance equipment.

Although the utility model has been described hereinabove with reference to embodiments, various modifications thereof may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In particular, the features of the disclosed embodiments may be combined with each other in any manner so long as there is no structural conflict, and the exhaustive description of these combinations is not given in this specification merely for the sake of brevity and resource saving. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims

1. A system for realizing distributed control of electromechanical equipment based on a wireless communication technology is characterized in that: comprising the following steps:

-a harvesting mechanism (100), the harvesting mechanism (100) comprising a power measurement sensor (110);

the transfer device (200), the transfer device (200) comprises a processing mechanism (210) electrically connected with the electric power measuring sensor (110) and a communication module (220) electrically connected with the processing mechanism (210);

the upper computer (300) is electrically connected with the communication module (220);

the control mechanism (400) comprises a controller (410) electrically connected with the communication module (220) and a relay (420) connected on a power line of the electromechanical equipment in series and electrically connected with the controller (410).

2. The system for implementing distributed control of electromechanical devices based on wireless communication technology as claimed in claim 1, wherein: the power measurement sensor (110) includes, but is not limited to, a current sensor, a voltage sensor, and a power sensor.

3. The system for implementing distributed control of electromechanical devices based on wireless communication technology as claimed in claim 2, wherein: the acquisition mechanism (100) further comprises a camera (120) electrically connected with the processing mechanism (210) and an ultrasonic probe (130) electrically connected with the processing mechanism (210).

4. A system for implementing distributed control of electromechanical devices based on wireless communication technology as claimed in claim 3, wherein: the processing mechanism (210) is a singlechip.

5. The system for implementing distributed control of electromechanical devices based on wireless communication technology as claimed in claim 4, wherein: the communication module (220) includes, but is not limited to, a WiFi module, an RF wireless module, a 4G module, a 5G module, a zigbee module, and a blue module.

6. The system for implementing distributed control of electromechanical devices based on wireless communication technology as recited in claim 5, wherein: the controller (410) is a PLC controller.