CN218928621U - Tectorial membrane embossing apparatus of pitch coiled material production line - Google Patents
Tectorial membrane embossing apparatus of pitch coiled material production line Download PDFInfo
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- CN218928621U CN218928621U CN202223494034.XU CN202223494034U CN218928621U CN 218928621 U CN218928621 U CN 218928621U CN 202223494034 U CN202223494034 U CN 202223494034U CN 218928621 U CN218928621 U CN 218928621U
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- embossing
- production line
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- rollers
- asphalt
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Abstract
The utility model discloses a laminating embossing device for an asphalt coiled material production line, which comprises the following components: the embossing carrier roller, actuating mechanism's drive end is provided with rotatory actuating mechanism, actuating mechanism can adjust rotatory actuating mechanism and embossing carrier roller's clearance, two at least embossing rollers, set up on rotatory actuating mechanism, rotate rotatory actuating mechanism and can switch different embossing rollers and be close to embossing carrier roller, this pitch coiled material production line tectorial membrane embossing device can realize the adjustment in clearance between embossing roller and the embossing carrier roller fast when switching waterproofing membrane thickness, thereby reach ideal embossing effect, simultaneously, utilize rotatory actuating mechanism can not shut down the embossing roller of different lines of quick switching in the production process, thereby realize the switching of different embossing, improve switching efficiency.
Description
Technical Field
The utility model belongs to the technical field of laminating embossing of asphalt coiled material production lines, and particularly relates to a laminating embossing device of an asphalt coiled material production line.
Background
The laminating embossing roller of the current production line is shown in fig. 1, the embossing roller is provided with grains, and different patterns are pressed on the waterproof coiled material by different grains. When the thickness of the coiled material is switched in the production process of the waterproof coiled material, the embossing roller or the embossing carrier roller is required to be moved up and down, and the gap between the embossing roller and the embossing carrier roller is adjusted to achieve the ideal embossing depth, but the embossing roller or the embossing carrier roller is difficult to move up and down; when different kinds of waterproof coiled materials are produced or the requirements of clients are different, embossing on the surface of the coiled materials is different, and when the embossing is switched, the embossing rollers can be taken down from the bearing only by stopping the production line, and then the embossing rollers with different textures are replaced. The embossing roller is replaced every time the machine is stopped, the stop time is about 30 minutes, waste products are generated by 200 square meters, and great stop loss is caused.
Disclosure of Invention
The utility model aims at solving the defects existing in the prior art, and solves the problems that when embossing is switched, the embossing rollers can only be taken down from the bearing after the production line is stopped, and then the embossing rollers with different textures are replaced. The embossing roller is replaced after every shutdown, the shutdown time is about 30min, waste products are generated by 200 square meters, and great shutdown loss is caused.
In order to achieve the above object, the present utility model provides an asphalt web production line film laminating embossing apparatus, comprising:
embossing carrier rollers;
the driving end of the driving mechanism is provided with a rotary switching mechanism, and the driving mechanism can adjust the gap between the rotary switching mechanism and the embossing carrier roller;
at least two embossing rollers are arranged on the rotary switching mechanism, and different embossing rollers can be switched to be close to the embossing carrier roller by rotating the rotary switching mechanism.
Alternatively, the embossing rollers have different patterns.
Optionally, the driving mechanism includes a manual speed reducer, and the manual speed reducer is provided with two lifting screws.
Optionally, the rotation switching mechanism includes:
the two opposite sides of the two fixing plates are respectively connected with the two lifting screws in a rotating way, and two ends of the embossing roller are respectively connected with the adjacent sides of the two fixing plates in a rotating way;
and one end of the bolt penetrates through the lifting screw rod to be inserted into the fixing plate.
Optionally, the embossing idler is a stainless steel roller.
Optionally, an anti-sticking layer is arranged on the periphery of the embossing carrier roller.
Optionally, the embossing roller is provided with a stripe pattern or a square pattern on its outer circumference.
Optionally, four bolts are provided, and two bolts are provided on each fixing plate.
Optionally, the embossing idler and the embossing roller have axes that are parallel.
Optionally, rotating the rotation switching mechanism by 180 ° is used to switch the two embossing rollers.
The utility model provides a laminating embossing device for an asphalt coiled material production line, which has the beneficial effects that:
1. this pitch coiled material production line tectorial membrane embossing apparatus can realize fast when switching waterproofing membrane thickness that embossing roller and embossing roller are clearance's adjustment to reach ideal embossing effect, simultaneously, utilize rotatory shifter can not shut down the embossing roller of different lines of fast switch over in the production process, thereby realize the switching of different embossings, improve switching efficiency.
Additional features and advantages of the utility model will be set forth in the detailed description which follows.
Drawings
The foregoing and other objects, features and advantages of the utility model will be apparent from the following more particular descriptions of exemplary embodiments of the utility model as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the exemplary embodiments of the utility model.
Fig. 1 shows a schematic structure of a prior art laminating embossing apparatus for an asphalt roll production line.
Fig. 2 shows a schematic structural view of a laminating embossing apparatus for an asphalt web production line according to an embodiment of the present utility model.
Fig. 3 shows a schematic pattern diagram of an embossing roll of an asphalt web production line laminating embossing apparatus according to one embodiment of the present utility model.
Reference numerals illustrate:
1. embossing carrier rollers; 2. a manual speed reducer; 3. embossing rollers; 4. a fixing plate; 5. and (5) a bolt.
Detailed Description
Preferred embodiments of the present utility model will be described in more detail below. While the preferred embodiments of the present utility model are described below, it should be understood that the present utility model may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
As shown in fig. 2-3, an asphalt web production line film laminating embossing apparatus, comprising:
the driving end of the driving mechanism is provided with a rotary switching mechanism, and the driving mechanism can adjust the gap between the rotary switching mechanism and the embossing carrier roller 1;
at least two embossing rollers 3 are arranged on the rotary switching mechanism, and the rotary switching mechanism can switch different embossing rollers 3 to be close to the embossing carrier roller 1.
Specifically, the embossing rollers 3 at different positions are switched through the rotation angles of the rotary switching mechanism, the rotary switching mechanism is driven to displace through the driving mechanism, the gap between the embossing rollers 3 and the embossing carrier roller 1 is changed, the waterproof coiled materials with different thicknesses are adapted to use, the embossing rollers 3 are conveniently and rapidly switched, the replacement time is reduced, and the production is prevented from being influenced in the process of switching the embossing rollers 3.
In the present embodiment, the patterns of the two embossing rollers 3 are different.
Specifically, the method is suitable for different production requirements, one is commonly used, the other is standby, and the direct switching is convenient.
In the present embodiment, the driving mechanism includes a manual speed reducer 2, and the manual speed reducer 2 is provided with two lifting screws.
Specifically, the manual speed reducer 2 is a manual turbine screw lifter platform.
In the present embodiment, the rotation switching mechanism includes:
the two fixing plates 4, the opposite sides of the two fixing plates 4 are respectively connected with the two lifting screws in a rotating way, and the two ends of the embossing roller 3 are respectively connected with the adjacent sides of the two fixing plates 4 in a rotating way;
and at least one bolt 5 which is detachably connected with the lifting screw and the fixed plate 4, wherein one end of the bolt 5 penetrates through the lifting screw and is inserted into the fixed plate 4.
Specifically, through the fixed plate 4 of bolt 5, avoid fixed plate 4 to rotate at the embossing in-process, through fixed embossing roller 3 of fixed plate 4, rotate fixed plate 4 and can switch different embossing rollers 3.
In this embodiment, the embossing idler 1 is a stainless steel roller.
In the present embodiment, the outer circumference of the embossing idler 1 is provided with an anti-adhesive layer.
In the present embodiment, the outer circumference of the embossing roller 3 is provided with stripe patterns or square patterns.
In the present embodiment, four bolts 5 are provided, and two bolts 5 are provided on each fixing plate 4.
In this embodiment, the axes of the embossing roller 1 and the embossing roller 3 are parallel.
In the present embodiment, turning the rotation switching mechanism 180 ° is used to switch the two embossing rollers 3.
When the laminating embossing device of the asphalt coiled material production line of this embodiment is used, use of two embossing rollers 3 is taken as an example:
the embossing carrier roller 1 is a stainless steel roller or a round roller with an anti-sticking layer added on the stainless steel roller, the embossing carrier roller 1 is connected to a carrier roller bearing, and the position of the carrier roller bearing is fixed so that the upper and lower positions of the embossing carrier roller 1 are unchanged.
A certain gap is kept between the embossing roller 1 and the embossing roller 3, when a polyethylene film (PE) is coated, the waterproof coiled material exposed by the modified asphalt material and the polyethylene film (PE) pass through the embossing roller 1 and the embossing roller 3 at the same time, the embossing roller 3 is pressed down, and the polyethylene film (PE) is coated on the waterproof coiled material exposed by the modified asphalt material; the waterproof coiled material and a polyethylene film (PE) are conveyed forwards to drive the embossing carrier roller 1 and the embossing roller 3 to rotate, so that grains are pressed on the waterproof coiled material;
two embossing rollers 3 with different textures are arranged side by side up and down, and two ends of the two embossing rollers 3 are connected with embossing roller 3 bearings;
the embossing roller 3 bearing welds on fixed plate 4, and fixed plate 4 bearing is connected at fixed plate 4 both ends, and fixed plate 4 bearing is fixed on the horizontal pole of speed reducer pivot, adds bolt 5 between horizontal pole and the fixed plate 4 simultaneously, and when normal work, bolt 5 is inserted, and the upper and lower fixed position of two embossing rollers 3 when needs switch embossing roller 3, removes bolt 5, rotates fixed plate 4 and changes the upper and lower position of two embossing rollers 3, realizes the embossing roller 3 of two different lines of fast switch over.
The fixed plate 4 bearing is fixed on the horizontal pole of speed reducer pivot, and the speed reducer pivot is connected on manual speed reducer 2, rotates the speed reducer handle, drives the speed reducer pivot and rotates, realizes that embossing roller 3 lifts up or pushes down, changes the clearance between embossing roller 3 and embossing roller 1 to reach ideal embossing effect.
When the production waterproof coiled material is switched from the thickness specification of 3mm to the specification of 4mm, the gap between the embossing roller 3 and the embossing carrier roller 1 is required to be enlarged, and only the handle of the manual speed reducer 2 is rotated anticlockwise to drive the rotation shaft of the speed reducer to rotate, and the cross rod on the rotation shaft of the speed reducer is lifted upwards with the embossing roller 3, so that the ideal embossing effect is achieved.
When the embossing lines are required to be switched in the production of the waterproof coiled material, the embossing roller 3 is lifted firstly, then the bolts 5 are taken down, the rotation fixing plate 4 is switched between the upper position and the lower position of the two embossing rollers, then the bolts 5 are inserted, and the embossing roller 3 is pressed, so that the surface embossing of the waterproof coiled material can be rapidly switched without stopping. Meanwhile, the embossing roller 3 can be directly replaced by the embossing roller 3 with the scheduled lines to be switched when the embossing roller 3 is not used in normal production, and is directly switched when the embossing roller is required to be switched.
With embossing roller 3 with manual speed reducer 2 are connected, realize raising up or pressing down of embossing roller 3 through rotating speed reducer 2, easily realize the clearance adjustment between embossing roller 3 and the embossing roller 1, and set up embossing roller 3 of two different lines side by side from top to bottom, two embossing rollers 3 just can realize the embossing roller 3 mutual switching of two different lines through rotating fixed plate 4, and the operation is more convenient simple, has saved and has adjusted switching time, has improved production efficiency.
The foregoing description of embodiments of the utility model has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the various embodiments described.
Claims (10)
1. An asphalt web production line tectorial membrane embossing apparatus, characterized by comprising:
embossing carrier rollers;
the driving end of the driving mechanism is provided with a rotary switching mechanism, and the driving mechanism can adjust the gap between the rotary switching mechanism and the embossing carrier roller;
at least two embossing rollers are arranged on the rotary switching mechanism, and different embossing rollers can be switched to be close to the embossing carrier roller by rotating the rotary switching mechanism.
2. A laminated embossing apparatus for an asphalt web production line as set forth in claim 1, wherein the embossing rollers differ in pattern.
3. The laminated embossing device of an asphalt web production line according to claim 1, wherein the driving mechanism comprises a manual speed reducer provided with two lifting screws.
4. A bitumen coil production line laminating embossing apparatus as claimed in claim 3, wherein the rotary switching mechanism comprises:
the two opposite sides of the two fixing plates are respectively connected with the two lifting screws in a rotating way, and two ends of the embossing roller are respectively connected with the adjacent sides of the two fixing plates in a rotating way;
and one end of the bolt penetrates through the lifting screw rod to be inserted into the fixing plate.
5. The embossing apparatus for an asphalt web production line film according to claim 1, wherein said embossing idler is a stainless steel roller.
6. The embossing apparatus for an asphalt web production line as set forth in claim 5, wherein the embossing idler has an anti-sticking layer disposed on an outer periphery thereof.
7. The embossing apparatus for an asphalt web production line film according to claim 1, wherein the embossing roller is provided with a stripe pattern or a square lattice pattern on the outer circumference thereof.
8. The laminated embossing device for an asphalt coiled material production line, as set forth in claim 4, wherein four bolts are provided, and two bolts are provided on each of the fixing plates.
9. A coated embossing apparatus for an asphalt web production line as set forth in claim 1, wherein the embossing roller and the embossing roller are parallel in axis.
10. A laminated embossing apparatus for an asphalt web production line as set forth in claim 1, wherein turning the rotary switching mechanism 180 ° is used to switch the two embossing rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223494034.XU CN218928621U (en) | 2022-12-27 | 2022-12-27 | Tectorial membrane embossing apparatus of pitch coiled material production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223494034.XU CN218928621U (en) | 2022-12-27 | 2022-12-27 | Tectorial membrane embossing apparatus of pitch coiled material production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218928621U true CN218928621U (en) | 2023-04-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223494034.XU Active CN218928621U (en) | 2022-12-27 | 2022-12-27 | Tectorial membrane embossing apparatus of pitch coiled material production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218928621U (en) |
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2022
- 2022-12-27 CN CN202223494034.XU patent/CN218928621U/en active Active
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