CN218920190U - Motor cooling structure, cooling system and spraying equipment of spraying equipment - Google Patents

Motor cooling structure, cooling system and spraying equipment of spraying equipment Download PDF

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CN218920190U
CN218920190U CN202223015380.5U CN202223015380U CN218920190U CN 218920190 U CN218920190 U CN 218920190U CN 202223015380 U CN202223015380 U CN 202223015380U CN 218920190 U CN218920190 U CN 218920190U
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cooling
motor
spraying equipment
ring wall
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胡书纬
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Abstract

The utility model discloses a motor cooling structure and a cooling system of spraying equipment. The motor cooling structure comprises a motor, an atomizing disk and a water cooling piece. The motor comprises a main body and a driving shaft extending from the main body; the atomizing disk is arranged on the driving shaft; the water cooling piece is sleeved on the main body and is provided with a water cooling channel, a water inlet and a water outlet, and the water inlet and the water outlet are communicated with the water cooling channel. In the motor cooling structure of the spraying device, the motor provides centrifugal force for the atomizing disk through the driving shaft, so that the atomizing disk can atomize feed liquid under the driving of the centrifugal force, and in the running process of the motor, the water cooling piece provides a cooling function for the motor, so that the motor can normally run at a proper temperature, and the normal production of spraying equipment is ensured.

Description

喷涂设备的电机冷却结构、冷却系统和喷涂设备Motor cooling structure of spraying equipment, cooling system and spraying equipment

技术领域technical field

本实用新型涉及喷涂机技术领域,尤其涉及一种喷涂设备的电机冷却结构、冷却系统和喷涂设备。The utility model relates to the technical field of spraying machines, in particular to a motor cooling structure of spraying equipment, a cooling system and spraying equipment.

背景技术Background technique

喷涂机是采用喷涂技术的专用涂装设备,原理是控制气流瞬间推动配气换向装置换向,从而使气动马达的活塞作稳定连续的往复运动。喷涂机通常情况下使用电机进行驱动且喷涂机一般为全天候运行设备,因而在使用时会产生大量的热量,尤其是在电机功率过高的情况下,电机容易过热故障,从而导致喷涂机停机,进而使得生产停滞,因此需要对喷涂机的电机进行冷却。The spraying machine is a special coating equipment that adopts spraying technology. The principle is to control the air flow to instantly push the air distribution reversing device to change direction, so that the piston of the air motor makes a stable and continuous reciprocating motion. The spraying machine is usually driven by a motor and the spraying machine is generally operated around the clock, so it will generate a lot of heat when it is used, especially when the motor power is too high, the motor is prone to overheating failure, which will cause the spraying machine to stop. This, in turn, stalled production and required cooling of the sprayer's motor.

实用新型内容Utility model content

本实用新型提供一种喷涂设备的电机冷却结构、冷却系统和喷涂设备。The utility model provides a motor cooling structure of spraying equipment, a cooling system and the spraying equipment.

本实用新型实施方式的喷涂设备的电机冷却结构包括:The motor cooling structure of the spraying equipment according to the embodiment of the utility model includes:

电机,所述电机包括主体和自所述主体内伸出的驱动轴;a motor comprising a main body and a drive shaft protruding from the main body;

雾化盘,所述雾化盘安装在所述驱动轴上;和an atomizing disc mounted on the drive shaft; and

水冷件,所述水冷件套设在所述主体上并形成有水冷通道、进水口和出水口,所述进水口和所述出水口均与所述水冷通道连通。A water-cooling element, the water-cooling element is sleeved on the main body and formed with a water-cooling channel, a water inlet and a water outlet, and the water inlet and the water outlet are both in communication with the water-cooling channel.

本实用新型实施方式的喷涂装置的电机冷却结构中,电机通过驱动轴为雾化盘提供离心力,使得雾化盘能够在离心力的驱动下雾化料液,在电机的运行过程中,水冷件为电机提供冷却功能,以使电机能够在合适的温度下正常运转,从而保障喷涂设备的正常生产。In the motor cooling structure of the spraying device in the embodiment of the present invention, the motor provides centrifugal force for the atomizing disc through the drive shaft, so that the atomizing disc can atomize the material liquid under the driving of the centrifugal force. During the operation of the motor, the water cooling part is The motor provides a cooling function so that the motor can operate normally at a suitable temperature, thereby ensuring the normal production of the spraying equipment.

在某些实施方式中,所述进水口的中心轴线和所述出水口的中心轴线重合。In some embodiments, the central axis of the water inlet coincides with the central axis of the water outlet.

在某些实施方式中,所述水冷通道与所述主体隔离设置。In some embodiments, the water cooling channel is isolated from the main body.

在某些实施方式中,所述水冷件包括内环壁、外环壁、顶壁和底壁,所述外环壁环绕所述内环壁,所述顶壁连接所述内环壁和所述外环壁,所述底壁连接所述内环壁和所述外环壁,所述内环壁、所述外环壁、所述顶壁和所述底壁共同围成所述水冷通道,所述内环壁套设在所述主体上。In some embodiments, the water cooling element includes an inner ring wall, an outer ring wall, a top wall and a bottom wall, the outer ring wall surrounds the inner ring wall, and the top wall connects the inner ring wall and the The outer ring wall, the bottom wall connects the inner ring wall and the outer ring wall, and the inner ring wall, the outer ring wall, the top wall and the bottom wall together form the water cooling channel , the inner ring wall is sleeved on the main body.

在某些实施方式中,所述进水口和所述出水口均设在所述外环壁上。In some embodiments, both the water inlet and the water outlet are arranged on the outer ring wall.

在某些实施方式中,所述进水口和所述出水口均设有水管接头。In some embodiments, both the water inlet and the water outlet are provided with water pipe joints.

在某些实施方式中,所述主体的横截面呈方形,所述主体的轴向尺寸大于所述水冷件的轴向尺寸。In some embodiments, the cross section of the main body is square, and the axial dimension of the main body is larger than the axial dimension of the water cooling element.

本实用新型实施方式的冷却系统包括以上任一实施方式所述的喷涂设备的电机冷却结构。The cooling system of the embodiment of the utility model includes the motor cooling structure of the spraying equipment described in any of the above embodiments.

在某些实施方式中,所述冷却系统还包括水泵和冷却装置,所述水泵、所述冷却装置和所述水冷件串联,所述水泵用于向所述进水口送入冷水,所述冷却装置用于与从所述出水口流出的水进行换热。In some embodiments, the cooling system further includes a water pump and a cooling device, the water pump, the cooling device and the water cooling element are connected in series, the water pump is used to send cold water to the water inlet, and the cooling The device is used for exchanging heat with the water flowing out from the water outlet.

本实用新型实施方式的喷涂设备包括以上任一实施方式所述的冷却系统。The spraying equipment in the embodiment of the present utility model includes the cooling system described in any embodiment above.

本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明Description of drawings

本实用新型的上述和/或附加的方面和优点从结合下面附图对实施方式的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present utility model will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

图1是本实用新型实施方式的电机冷却结构的结构示意图;Fig. 1 is a structural schematic diagram of a motor cooling structure according to an embodiment of the present invention;

图2是图1的电机冷却结构的A方向的全剖视图;Fig. 2 is a full sectional view of the motor cooling structure of Fig. 1 in the direction of A;

图3是本实用新型实施方式的水冷件的结构示意图;Fig. 3 is a schematic structural view of a water-cooling element in an embodiment of the present invention;

图4是图3的水冷件的B方向全剖视图;Fig. 4 is a full cross-sectional view in direction B of the water cooling element in Fig. 3;

图5是本实用新型实施方式的喷涂设备的结构示意图;Fig. 5 is the structural representation of the spraying equipment of the utility model embodiment;

图6是本实用新型实施方式的喷涂设备的部分拆解示意图;Fig. 6 is a schematic diagram of partial disassembly of the spraying equipment according to the embodiment of the present invention;

图7是本实用新型实施方式的一个实施例的冷却系统的连接关系示意图;Fig. 7 is a schematic diagram of the connection relationship of the cooling system of an embodiment of the utility model;

图8是本实用新型实施方式的另一个实施例的冷却系统的连接关系示意图。Fig. 8 is a schematic diagram of the connection relationship of the cooling system in another example of the embodiment of the present invention.

主要元件符号说明:喷涂设备1000;电机冷却结构100;电机10;雾化盘20;水冷件30;主体11;驱动轴13;水冷通道31;进水口32;出水口33;联轴器40;内环壁34;外环壁35;顶壁36;底壁37;水管接头50;盖体结构38;冷却系统1100;水泵1101;冷却装置1103;换热管1104;风扇1105;水箱1107。Explanation of symbols of main components: spraying equipment 1000; motor cooling structure 100; motor 10; atomizing disc 20; water cooling member 30; main body 11; drive shaft 13; water cooling channel 31; water inlet 32; water outlet 33; Inner ring wall 34; outer ring wall 35; top wall 36; bottom wall 37; water pipe joint 50; cover structure 38; cooling system 1100; water pump 1101; cooling device 1103;

具体实施方式Detailed ways

下面详细描述本实用新型的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", Orientation indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. Or the positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be configured in a specific orientation, and operation, and therefore cannot be construed as a limitation of the utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of said features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection, electrical connection or mutual communication; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the mutual communication of two components role relationship. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

下文的公开提供了许多不同的实施方式或例子用来实现本实用新型的不同结构。为了简化本实用新型的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本实用新型。此外,本实用新型可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本实用新型提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The disclosure below provides many different implementations or examples for realizing different structures of the present invention. To simplify the disclosure of the present invention, components and arrangements of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the utility model. Furthermore, the present disclosure may repeat reference numerals and/or reference letters in different instances, such repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, various specific process and material examples are provided herein, but one of ordinary skill in the art may recognize the use of other processes and/or the use of other materials.

请参阅图1-图5,本实用新型实施方式的喷涂设备1000的电机冷却结构100包括电机10、雾化盘20和水冷件30。电机10包括主体11和自主体11内伸出的驱动轴13;雾化盘20安装在驱动轴13上;水冷件30套设在主体11上并形成有水冷通道31、进水口32和出水口33,进水口32和出水口33均与水冷通道31连通。Please refer to FIGS. 1-5 , the motor cooling structure 100 of the spraying equipment 1000 according to the embodiment of the present invention includes a motor 10 , an atomizing disc 20 and a water cooling element 30 . The motor 10 includes a main body 11 and a drive shaft 13 protruding from the main body 11; the atomizing disc 20 is installed on the drive shaft 13; the water cooling element 30 is sleeved on the main body 11 and formed with a water cooling channel 31, a water inlet 32 and a water outlet 33 , the water inlet 32 and the water outlet 33 are both in communication with the water cooling channel 31 .

本实用新型实施方式的喷涂装置的电机冷却结构100中,电机10通过驱动轴13为雾化盘20提供离心力,使得雾化盘20能够在离心力的驱动下雾化料液,在电机10的运行过程中,水冷件30为电机10提供冷却功能,以使电机10能够在合适的温度下正常运转,从而保障喷涂设备1000的正常生产。In the motor cooling structure 100 of the spraying device according to the embodiment of the present utility model, the motor 10 provides centrifugal force for the atomizing disc 20 through the drive shaft 13, so that the atomizing disc 20 can atomize the material liquid under the driving of the centrifugal force. During the process, the water-cooling element 30 provides a cooling function for the motor 10 so that the motor 10 can operate normally at an appropriate temperature, thereby ensuring the normal production of the spraying equipment 1000 .

具体地,电机10的型号可以是市场上的任一型号,也可以是定制的型号。主体11的形状可以是方形或者圆柱形等形状,本实用新型实施方式不限定主体11的具体形状,驱动轴13可以和主体11一体化成型,驱动轴13也可以通过焊接、螺栓连接或者键连接等方式与主体11固定连接。驱动轴13与主体11的材料均可以为金属,尤其可以是高强度、高密度的金属。Specifically, the model of the motor 10 may be any model on the market, or a customized model. The shape of the main body 11 can be a square or a cylindrical shape. The embodiment of the present invention does not limit the specific shape of the main body 11. The drive shaft 13 can be integrally formed with the main body 11. The drive shaft 13 can also be connected by welding, bolts or keys. etc. are fixedly connected with the main body 11. Both the driving shaft 13 and the main body 11 can be made of metal, especially high-strength and high-density metal.

雾化盘20可以通过焊接、螺栓连接或者过盈连接等方式安装在驱动轴13上,也可以通过联轴器40与驱动轴13配合。联轴器40可以起到缓冲、减振和提高轴系动态性能的作用,同时,使用联轴器40连接可以使得在电机10启动时削弱电机10的启动力,从而防止雾化盘20中的料液被溅洒。联轴器40可以安装在电机10靠近雾化盘20的一侧,联轴器40可以套设在电机10的驱动轴13上,联轴器40可以通过螺栓连接、卡合连接等方式与雾化盘20固定连接。The atomizing disc 20 can be installed on the drive shaft 13 by means of welding, bolt connection or interference connection, and can also be matched with the drive shaft 13 through a coupling 40 . The shaft coupling 40 can play a role in buffering, damping and improving the dynamic performance of the shaft system. At the same time, the use of the coupling 40 to connect can weaken the starting force of the motor 10 when the motor 10 starts, thereby preventing the atomization disc 20 from Feed liquid is splashed. The coupling 40 can be installed on the side of the motor 10 close to the atomizing disc 20, the coupling 40 can be sleeved on the drive shaft 13 of the motor 10, and the coupling 40 can be connected to the atomizer through bolt connection, snap connection, etc. Disc 20 is fixedly connected.

雾化盘20分散度越高,干燥效率越大;雾化越均匀,产品的含水量变化越小。因此,雾化盘20既要保证料液的分散度,又要使粒度变化控制在最小限度。进一步地,雾化盘20需要保证所受离心力稳定在一个范围内,因此需要电机10的稳定运转,而过热故障正是导致电机10功能失效的因素之一,所以需要通过水冷件30冷却电机10。The higher the degree of dispersion of the atomizing disc 20, the greater the drying efficiency; the more uniform the atomization, the smaller the change in the moisture content of the product. Therefore, the atomizing disc 20 should not only ensure the dispersion of the material liquid, but also control the particle size change to a minimum. Furthermore, the atomizing disc 20 needs to ensure that the centrifugal force received is stable within a certain range, so the stable operation of the motor 10 is required, and overheating failure is just one of the factors leading to the failure of the motor 10, so the motor 10 needs to be cooled by the water cooling element 30 .

水冷件30可以套设在电机10的主体11上并和主体11一同转动,因此水冷件30与主体11接触的部分可以紧贴主体11,水冷件30与主体11之间可以是过盈连接,以保证电机10运行过程中的连接强度。水冷件30可以是金属材质,这样水冷件30和主体11之间的热传递方式可以是固体间的热传导,以获得更好的冷却效果。The water cooling element 30 can be sleeved on the main body 11 of the motor 10 and rotate together with the main body 11, so the part of the water cooling element 30 in contact with the main body 11 can be close to the main body 11, and the water cooling element 30 and the main body 11 can be connected with interference, In order to ensure the connection strength of the motor 10 during operation. The water-cooling element 30 can be made of metal, so that the heat transfer between the water-cooling element 30 and the main body 11 can be heat conduction between solids, so as to obtain a better cooling effect.

电机10主体11可以与水冷件30紧贴,因此电机10运行时产生的热量可以传递至水冷件30。在运行时,冷却液体通过进水口32进入水冷通道31,在水冷通道31内循环流动从而转移电机10运转过程中产生的热量,并从出水口33流出水冷件30,以此保证水冷通道31内的冷却水流的温度,或者说,水冷通道31内的水流温度始终低于水冷件30与主体11接触部分的温度,以保证热传递效率。The main body 11 of the motor 10 can be in close contact with the water-cooling element 30 , so the heat generated when the motor 10 is running can be transferred to the water-cooling element 30 . During operation, the cooling liquid enters the water-cooling channel 31 through the water inlet 32, circulates in the water-cooling channel 31 to transfer the heat generated during the operation of the motor 10, and flows out of the water-cooling element 30 from the water outlet 33, so as to ensure that the water-cooling channel 31 The temperature of the cooling water flow, or in other words, the temperature of the water flow in the water cooling channel 31 is always lower than the temperature of the contact part of the water cooling element 30 and the main body 11, so as to ensure the heat transfer efficiency.

请参阅图2和图4,在某些实施方式中,进水口32的中心轴线和出水口33的中心轴线重合。Please refer to FIG. 2 and FIG. 4 , in some embodiments, the central axis of the water inlet 32 coincides with the central axis of the water outlet 33 .

如此,在持续供应冷却液体的情况下,冷却液体的液面可以始终保持在进水口32和出水口33之下,电机10可以被充分冷却。In this way, when the cooling liquid is continuously supplied, the liquid level of the cooling liquid can always be kept below the water inlet 32 and the water outlet 33 , and the motor 10 can be sufficiently cooled.

具体地,进水口32的中心轴线和出水口33的中心轴线重合,或者说,进水口32和出水口33设置在同一高度,这样可以保证水冷通道31中冷却液体的自然循环,同时,可以保证水冷通道31一直容置有冷却液体,使得水冷件30能够不间断地冷却电机10,可以理解,冷却液体因为外部因素无法持续供应时,由于进水口32和出水口33设置在同一高度,所以冷却通道内的水流不会直接排尽,从而预留有一定的安全时间,或者说,当冷却液体供应不足时可以预留有时间供预警人员处理。Specifically, the central axis of the water inlet 32 coincides with the central axis of the water outlet 33, or in other words, the water inlet 32 and the water outlet 33 are arranged at the same height, which can ensure the natural circulation of the cooling liquid in the water cooling channel 31, and at the same time, can ensure The water-cooling channel 31 has always accommodated cooling liquid, so that the water-cooling element 30 can continuously cool the motor 10. It can be understood that when the cooling liquid cannot be continuously supplied due to external factors, since the water inlet 32 and the water outlet 33 are arranged at the same height, the cooling The water flow in the channel will not be drained directly, so a certain safety time is reserved, or in other words, when the supply of cooling liquid is insufficient, time can be reserved for early warning personnel to deal with.

请参阅图1和图2,在某些实施方式中,水冷通道31与主体11隔离设置。Please refer to FIG. 1 and FIG. 2 , in some embodiments, the water cooling channel 31 is isolated from the main body 11 .

如此,水冷通道31中的冷却液体不会与主体11的表面直接接触,避免冷却液体侵蚀电机10。In this way, the cooling liquid in the water cooling passage 31 will not directly contact the surface of the main body 11 , preventing the cooling liquid from corroding the motor 10 .

具体地,水冷件30可以设置成腔体结构,水冷通道31可以被布置在腔体的腔室部分,水冷件30通过腔体结构的壁面接触主体11,或者说,电机10运行时产生的热量通过主体11和水冷件30的腔体结构的壁面进行固体之间的热传导,同时由水冷通道31内的冷却液体对上述壁面进行冷却,从而达到在不直接接触电机10的情况下对电机10进行冷却的目的。Specifically, the water-cooling element 30 can be arranged in a cavity structure, and the water-cooling channel 31 can be arranged in the cavity part of the cavity. The water-cooling element 30 contacts the main body 11 through the wall of the cavity structure, or in other words, the heat generated by the motor 10 during operation The heat conduction between solids is carried out through the wall surface of the cavity structure of the main body 11 and the water cooling element 30, and at the same time, the cooling liquid in the water cooling channel 31 cools the above wall surface, so as to achieve the motor 10 under the condition of not directly contacting the motor 10. for cooling purposes.

请参阅图1和图2,在某些实施方式中,水冷件30包括内环壁34、外环壁35、顶壁36和底壁37,外环壁35环绕内环壁34,顶壁36连接内环壁34和外环壁35,底壁37连接内环壁34和外环壁35,内环壁34、外环壁35、顶壁36和底壁37共同围成水冷通道31,内环壁34套设在主体11上。Please refer to FIG. 1 and FIG. 2 , in some embodiments, the water cooling element 30 includes an inner ring wall 34 , an outer ring wall 35 , a top wall 36 and a bottom wall 37 , the outer ring wall 35 surrounds the inner ring wall 34 , and the top wall 36 Connecting the inner ring wall 34 and the outer ring wall 35, the bottom wall 37 connects the inner ring wall 34 and the outer ring wall 35, the inner ring wall 34, the outer ring wall 35, the top wall 36 and the bottom wall 37 together form a water cooling channel 31, the inner The ring wall 34 is sleeved on the main body 11 .

如此,水冷件30的水流通道是由内环壁34、外环壁35、顶壁36和底壁37共同围成的腔体结构,冷却液体可以在水冷通道31中流动且在不直接接触电机10的情况下对电机10进行冷却。In this way, the water flow channel of the water cooling element 30 is a cavity structure surrounded by the inner ring wall 34, the outer ring wall 35, the top wall 36 and the bottom wall 37, and the cooling liquid can flow in the water cooling channel 31 without directly contacting the motor. In the case of 10, the motor 10 is cooled.

具体地,水冷件30的内环壁34和外环壁35可以相对设置,水冷件30的顶壁36和底壁37可以相对设置,或者说,水冷件30的内环壁34和外环壁35沿水冷件30的径向投影在同一平面内,水冷件30的顶壁36和底壁37沿水冷件30的轴向投影在同一平面内。外环壁35可以沿内环壁34的外周环绕内环壁34,或者说,外环壁35至少部分可以作为内环壁34的偏移面。顶壁36连接内环壁34和外环壁35的一侧,底壁37连接内环壁34和外环壁35的另一侧,或者说,顶壁36的宽度即为外环壁35相对内环壁34的偏移量,类似地,底壁37的宽度即为外环壁35相对内环壁34的偏移量,顶壁36和底壁37的宽度可以一致,这样设置有利于水冷通道31的制造成型,从而降低水冷件30的制造成本。Specifically, the inner ring wall 34 and the outer ring wall 35 of the water cooling member 30 can be arranged oppositely, and the top wall 36 and the bottom wall 37 of the water cooling member 30 can be arranged oppositely, or in other words, the inner ring wall 34 and the outer ring wall of the water cooling member 30 35 is projected on the same plane along the radial direction of the water cooling element 30 , and the top wall 36 and the bottom wall 37 of the water cooling element 30 are projected on the same plane along the axial direction of the water cooling element 30 . The outer ring wall 35 can surround the inner ring wall 34 along the outer circumference of the inner ring wall 34 , or in other words, the outer ring wall 35 can at least partially serve as an offset surface of the inner ring wall 34 . The top wall 36 connects one side of the inner ring wall 34 and the outer ring wall 35, and the bottom wall 37 connects the other side of the inner ring wall 34 and the outer ring wall 35, or in other words, the width of the top wall 36 is that the outer ring wall 35 is opposite. The offset of the inner ring wall 34, similarly, the width of the bottom wall 37 is the offset of the outer ring wall 35 relative to the inner ring wall 34, and the width of the top wall 36 and the bottom wall 37 can be consistent, which is conducive to water cooling The channel 31 is manufactured in a shape, thereby reducing the manufacturing cost of the water cooling element 30 .

内环壁34、外环壁35、顶壁36和底壁37共同围成水冷通道31,内环壁34套设在主体11上以形成固体间的热传导,出水口33和进水口32可以分别设置在水冷通道31的两侧,也可以设置在水冷通道31的同一侧。出水口33和进水口32连通水冷通道31,出水口33和进水口32设置在水冷通道31的两侧能够获得更大的独立空间,有利于水冷件30与其他水冷结构的连通,出水口33和进水口32的尺寸大小应适配电机10实际运行时的发热量,可以根据不同功率的电机10进行调整。The inner ring wall 34, the outer ring wall 35, the top wall 36 and the bottom wall 37 together form a water cooling channel 31, the inner ring wall 34 is sleeved on the main body 11 to form heat conduction between solids, the water outlet 33 and the water inlet 32 can be respectively It is arranged on both sides of the water-cooling passage 31 , and may also be arranged on the same side of the water-cooling passage 31 . The water outlet 33 and the water inlet 32 communicate with the water-cooling channel 31, and the water outlet 33 and the water inlet 32 are arranged on both sides of the water-cooling channel 31 to obtain a larger independent space, which is conducive to the communication between the water-cooling member 30 and other water-cooling structures. The water outlet 33 The size of the water inlet 32 should adapt to the heat generated by the motor 10 during actual operation, and can be adjusted according to motors 10 of different powers.

请参阅图1、图4和图6,在某些实施方式中,进水口32和出水口33均设在外环壁35上。Please refer to FIG. 1 , FIG. 4 and FIG. 6 , in some embodiments, the water inlet 32 and the water outlet 33 are both arranged on the outer ring wall 35 .

如此,进水口32和出水口33易于制造,能够节约生产成本。In this way, the water inlet 32 and the water outlet 33 are easy to manufacture, which can save production costs.

具体地,出水口33和进水口32可以采用在外环壁35上冲孔成型的方式制造。当出水口33和进水口32设置在同一高度时,出水口33和进水口32可以采用一次冲孔成型,以节约制造成本。同时,进水口32和出水口33均设在外环壁35上不会影响喷涂设备1000的电机冷却结构100的其他部件布局,因此可以简便地拆装零部件。Specifically, the water outlet 33 and the water inlet 32 can be manufactured by punching holes on the outer ring wall 35 . When the water outlet 33 and the water inlet 32 are arranged at the same height, the water outlet 33 and the water inlet 32 can be formed by one punching to save manufacturing cost. At the same time, the water inlet 32 and the water outlet 33 are both arranged on the outer ring wall 35 without affecting the layout of other parts of the motor cooling structure 100 of the spraying equipment 1000, so parts can be easily disassembled.

请参阅图1、图3和图4,在某些实施方式中,进水口32和出水口33均设有水管接头50。Referring to FIG. 1 , FIG. 3 and FIG. 4 , in some embodiments, both the water inlet 32 and the water outlet 33 are provided with water pipe connectors 50 .

如此,进水口32和出水口33的液压和液体流量可以调节。In this way, the hydraulic pressure and liquid flow of the water inlet 32 and the water outlet 33 can be adjusted.

具体地,水管接头50和进水口32与出水口33之间可以是螺纹连接或者键连接等方式,使用螺纹连接有利于拆装,使用键连接可以获得更好的连接强度。水管接头50可以是通用型的接头,以适配不同型号的水管。水管接头50也可以是定制的,以根据实际需求获得所需的冷却液体流量,从而满足不同功率电机10的冷却需求。Specifically, the connection between the water pipe joint 50 and the water inlet 32 and the water outlet 33 can be screwed or keyed. The threaded connection is convenient for disassembly, and the keyed connection can obtain better connection strength. The water pipe joint 50 can be a universal joint to fit different types of water pipes. The water pipe joint 50 can also be customized, so as to obtain the required cooling liquid flow according to the actual demand, so as to meet the cooling requirements of the motors 10 with different powers.

请参阅图1至图3和图5,在某些实施方式中,主体11的横截面呈方形,主体11的轴向尺寸大于水冷件30的轴向尺寸。Please refer to FIG. 1 to FIG. 3 and FIG. 5 , in some embodiments, the cross section of the main body 11 is square, and the axial dimension of the main body 11 is larger than the axial dimension of the water cooling element 30 .

如此,电机10和水冷件30之间不易发生相对转动,电机10与水冷件30之间的连接强度得到保障,或者说,水冷件30不会在电机10工作时脱离电机10,从而导致冷却功能失效或发生安全事故。In this way, relative rotation between the motor 10 and the water-cooling element 30 is not easy to occur, and the connection strength between the motor 10 and the water-cooling element 30 is guaranteed. failure or a safety accident.

具体地,主体11的的横截面可以呈方形,则对应的水冷件30的外环壁35截面也可以呈方形,在限位结构中方形截面配合能够获得比圆形截面配合更高的连接强度。由于水冷件30和电机10之间没有经常拆装需求,所以主体11的轴向尺寸可以设置成大于水冷件30的轴向尺寸以形成过盈配合连接,相对于间隙配合连接和过渡配合连接,过盈配合连接具有更高的连接强度。Specifically, the cross-section of the main body 11 can be square, and the cross-section of the outer ring wall 35 of the corresponding water-cooling element 30 can also be square. In the limiting structure, the square cross-section can obtain higher connection strength than the circular cross-section. . Since there is no need for frequent disassembly and assembly between the water-cooling element 30 and the motor 10, the axial dimension of the main body 11 can be set to be larger than the axial dimension of the water-cooling element 30 to form an interference fit connection. Compared with a clearance fit connection and a transition fit connection, Interference fit connections have a higher connection strength.

在一个实施例,水冷件30可以包括盖体结构38,盖体结构38的上壁面即水冷件30的底壁37,盖体结构38可以套设在主体11的底部并承接内环壁34,以便可以将进水口32和出水口33液面之下的冷却液体从水冷通道31中排出。In one embodiment, the water cooling element 30 may include a cover structure 38, the upper wall of the cover structure 38 is the bottom wall 37 of the water cooling element 30, the cover structure 38 may be sleeved on the bottom of the main body 11 and receive the inner ring wall 34, In order to discharge the cooling liquid below the liquid surface of the water inlet 32 and the water outlet 33 from the water cooling channel 31 .

在喷涂设备1000停机时,从进水口32流入的冷却液体被截断,从而导致水冷通道31中的冷却液体循环中断,冷却液体可能会沉积出杂质,不清理则会导致后续水冷通道31堵塞,从而导致水冷件30功能失效。类似地,在喷涂设备1000长期运行时,冷却液体也可能会沉积出杂质,不清理则会导致后续水冷通道31堵塞,从而导致水冷件30功能失效。When the spraying equipment 1000 is shut down, the cooling liquid flowing in from the water inlet 32 is cut off, thereby causing the cooling liquid circulation in the water cooling channel 31 to be interrupted, and the cooling liquid may deposit impurities. If it is not cleaned, the subsequent water cooling channel 31 will be blocked, thereby As a result, the function of the water cooling element 30 fails. Similarly, when the spraying equipment 1000 is in operation for a long time, the cooling liquid may also deposit impurities, which will lead to blockage of the subsequent water-cooling channel 31 if not cleaned, thereby causing the water-cooling element 30 to fail.

请参阅图1、图6和图7,本实用新型实施方式的冷却系统1100包括以上任一实施方式的喷涂设备1000的电机冷却结构100。Please refer to FIG. 1 , FIG. 6 and FIG. 7 , the cooling system 1100 of the embodiment of the present utility model includes the motor cooling structure 100 of the spraying equipment 1000 of any of the above embodiments.

如此,冷却系统1100中喷涂设备1000的电机冷却结构100为电机10局部提供散热功能,冷却系统1100则为喷涂设备1000提供整体散热功能。In this way, the motor cooling structure 100 of the spraying equipment 1000 in the cooling system 1100 provides the heat dissipation function for the motor 10 locally, and the cooling system 1100 provides the overall heat dissipation function for the spraying equipment 1000 .

具体地,喷涂设备1000的电机冷却结构100设置在冷却系统1100途径电机10的位置,或者说,冷却系统1100通过电机冷却结构100为电机10局部提供散热功能。喷涂设备1000可以包括多个电机10,冷却系统1100可以包括多个电机冷却结构100,电机10和电机冷却结构100可以一一对应,多个电机冷却结构100可以并联或者串联设置。Specifically, the motor cooling structure 100 of the spraying equipment 1000 is set at the position where the cooling system 1100 passes the motor 10 , or in other words, the cooling system 1100 partially provides heat dissipation for the motor 10 through the motor cooling structure 100 . The spraying equipment 1000 may include multiple motors 10, the cooling system 1100 may include multiple motor cooling structures 100, the motors 10 and the motor cooling structures 100 may correspond one to one, and the multiple motor cooling structures 100 may be arranged in parallel or in series.

请参阅图4、图7和图8,在某些实施方式中,冷却系统1100还包括水泵1101和冷却装置1103,水泵1101、冷却装置1103和水冷件30串联,水泵1101用于向进水口32送入冷水,冷却装置1103用于与从出水口33流出的水进行换热。Referring to Fig. 4, Fig. 7 and Fig. 8, in some embodiments, the cooling system 1100 also includes a water pump 1101 and a cooling device 1103, the water pump 1101, the cooling device 1103 and the water cooling element 30 are connected in series, and the water pump 1101 is used to supply water to the water inlet 32 Send in cold water, and the cooling device 1103 is used for exchanging heat with the water flowing out from the water outlet 33 .

如此,水冷件30与水泵1101和冷却装置1103串联可以获得更大的冷却液体流量,从而在水冷件30与水泵1101和冷却装置1103之间形成稳定的冷却液体循环。In this way, the water-cooling element 30 is connected in series with the water pump 1101 and the cooling device 1103 to obtain a larger cooling liquid flow rate, thereby forming a stable cooling liquid circulation between the water-cooling element 30 , the water pump 1101 and the cooling device 1103 .

具体地,水泵1101和冷却装置1103可以分别设置在水冷件30的不同侧,也可以设置在水冷件30的同一侧,这取决于水冷件30的进水口32和出水口33的位置以及周围的可布置空间。Specifically, the water pump 1101 and the cooling device 1103 can be arranged on different sides of the water-cooling element 30, or on the same side of the water-cooling element 30, depending on the positions of the water inlet 32 and the water outlet 33 of the water-cooling element 30 and the surrounding environment. Space can be arranged.

水泵1101送入的冷却液体进入水冷通道31后接触水冷件30的内环壁34,从而转移从主体11传递至内环壁34的热量,以达到冷却电机10的目的。部分冷却液体从出水口33流出,经过水冷通道31内的冷却液体循环后,此时的冷却液体可能具有一定温度,这时可以通过冷却装置1103对流出出水口33的冷却液体进行换热。The cooling liquid sent by the water pump 1101 enters the water cooling channel 31 and contacts the inner ring wall 34 of the water cooling element 30 , thereby transferring the heat transferred from the main body 11 to the inner ring wall 34 to achieve the purpose of cooling the motor 10 . Part of the cooling liquid flows out from the water outlet 33 , and after circulating through the cooling liquid in the water-cooling channel 31 , the cooling liquid at this time may have a certain temperature. At this time, the cooling device 1103 can exchange heat for the cooling liquid flowing out of the water outlet 33 .

请参阅图4和图7,在一个实施例中,冷却装置1103可以包括换热管1104和风扇1105,经过水冷通道31后的冷却液体可以通过换热管1104进行换热,经过换热后的冷却液体从冷却系统1100中重新被水泵1101抽取,并重新送入至水冷件30的进水口32,以形成再循环,从而达到节约成本和环保的目的。另外,风扇1105可以将换热管1104的热量快速散发,提高换热管1104的换热效率。Please refer to FIG. 4 and FIG. 7. In one embodiment, the cooling device 1103 may include a heat exchange tube 1104 and a fan 1105. The cooling liquid passing through the water cooling channel 31 may exchange heat through the heat exchange tube 1104. The cooling liquid is extracted from the cooling system 1100 by the water pump 1101 again, and sent to the water inlet 32 of the water cooling element 30 to form a recirculation, so as to achieve the purpose of cost saving and environmental protection. In addition, the fan 1105 can quickly dissipate the heat of the heat exchange tube 1104 to improve the heat exchange efficiency of the heat exchange tube 1104 .

请参阅图4和图8,在另一个实施例中,冷却装置1103可以包括水箱1107和风扇1105,水箱1107中盛放有大量静置的冷却液体。经过水冷通道31后的冷却液体到达冷却装置1103后流入水箱1107,并与水箱1107中静置的冷却液体进行换热,同时,水箱1107内的冷却液体通过风扇1105进一步地被冷却,经过换热后的冷却液体从冷却系统1100中重新被水泵1101抽取,并重新送入至水冷件30的进水口32,以形成再循环,从而达到节约成本和环保的目的。Referring to FIG. 4 and FIG. 8 , in another embodiment, the cooling device 1103 may include a water tank 1107 and a fan 1105 , and the water tank 1107 contains a large amount of static cooling liquid. The cooling liquid after passing through the water-cooling channel 31 reaches the cooling device 1103 and then flows into the water tank 1107, and exchanges heat with the cooling liquid in the water tank 1107. At the same time, the cooling liquid in the water tank 1107 is further cooled by the fan 1105. The final cooling liquid is extracted from the cooling system 1100 by the water pump 1101 again, and sent to the water inlet 32 of the water cooling element 30 to form a recirculation, so as to achieve the purpose of cost saving and environmental protection.

请参阅图1和图6,本实用新型实施方式的喷涂设备1000包括以上任一实施方式的的冷却系统1100。Please refer to FIG. 1 and FIG. 6 , the spraying equipment 1000 of the embodiment of the present utility model includes the cooling system 1100 of any of the above embodiments.

如此,喷涂设备1000在冷却系统1100的加持下不易发生过热故障而导致停机,保证了喷涂设备1000的正常运行,提升了喷涂设备1000的使用寿命。In this way, under the support of the cooling system 1100 , the spraying equipment 1000 is less prone to overheating failures resulting in downtime, which ensures the normal operation of the spraying equipment 1000 and improves the service life of the spraying equipment 1000 .

具体地,一个喷涂设备1000可以对应一个冷却系统1100,冷却系统1100可以通过水泵1101、冷却装置1103和水冷件30为喷涂设备1000的电机冷却结构100提供不间断的散热,以保证电机10运行在所需温度下。进一步地,喷涂设备1000运行过程中除电机10发热外,还存在其他易过热元部件(如喷枪、空气压缩机等),冷却系统1100可以为喷涂设备1000整体结构提供散热。Specifically, one spraying equipment 1000 can correspond to one cooling system 1100, and the cooling system 1100 can provide uninterrupted heat dissipation for the motor cooling structure 100 of the spraying equipment 1000 through the water pump 1101, the cooling device 1103 and the water cooling element 30, so as to ensure that the motor 10 operates at at the desired temperature. Further, during the operation of the spraying equipment 1000 , besides the heat generated by the motor 10 , there are other overheating components (such as spray guns, air compressors, etc.), and the cooling system 1100 can provide heat dissipation for the overall structure of the spraying equipment 1000 .

在本说明书的描述中,参考术语“一个实施方式”、“某些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合所述实施方式或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "certain embodiments", "exemplary embodiments", "example", "specific examples", or "some examples" are meant to be combined with The specific features, structures, materials or features described in the above embodiments or examples are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples.

尽管已经示出和描述了本实用新型的实施方式,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施方式进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications, the scope of the present invention is defined by the claims and their equivalents.

Claims (10)

1.一种喷涂设备的电机冷却结构,其特征在于,包括:1. A motor cooling structure for spraying equipment, characterized in that it comprises: 电机,所述电机包括主体和自所述主体内伸出的驱动轴;a motor comprising a main body and a drive shaft protruding from the main body; 雾化盘,所述雾化盘安装在所述驱动轴上;和an atomizing disc mounted on the drive shaft; and 水冷件,所述水冷件套设在所述主体上并形成有水冷通道、进水口和出水口,所述进水口和所述出水口均与所述水冷通道连通。A water-cooling element, the water-cooling element is sleeved on the main body and formed with a water-cooling channel, a water inlet and a water outlet, and the water inlet and the water outlet are both in communication with the water-cooling channel. 2.根据权利要求1所述的喷涂设备的电机冷却结构,其特征在于,所述进水口的中心轴线和所述出水口的中心轴线重合。2. The motor cooling structure of spraying equipment according to claim 1, characterized in that, the central axis of the water inlet coincides with the central axis of the water outlet. 3.根据权利要求1所述的喷涂设备的电机冷却结构,其特征在于,所述水冷通道与所述主体隔离设置。3 . The motor cooling structure of spraying equipment according to claim 1 , wherein the water-cooling channel is isolated from the main body. 4 . 4.根据权利要求3所述的喷涂设备的电机冷却结构,其特征在于,所述水冷件包括内环壁、外环壁、顶壁和底壁,所述外环壁环绕所述内环壁,所述顶壁连接所述内环壁和所述外环壁,所述底壁连接所述内环壁和所述外环壁,所述内环壁、所述外环壁、所述顶壁和所述底壁共同围成所述水冷通道,所述内环壁套设在所述主体上。4. The motor cooling structure of spraying equipment according to claim 3, wherein the water cooling member comprises an inner ring wall, an outer ring wall, a top wall and a bottom wall, and the outer ring wall surrounds the inner ring wall , the top wall connects the inner ring wall and the outer ring wall, the bottom wall connects the inner ring wall and the outer ring wall, the inner ring wall, the outer ring wall, the top ring The wall and the bottom wall jointly enclose the water cooling channel, and the inner ring wall is sleeved on the main body. 5.根据权利要求4所述的喷涂设备的电机冷却结构,其特征在于,所述进水口和所述出水口均设在所述外环壁上。5. The motor cooling structure of spraying equipment according to claim 4, characterized in that, the water inlet and the water outlet are both arranged on the outer ring wall. 6.根据权利要求1所述的喷涂设备的电机冷却结构,其特征在于,所述进水口和所述出水口均设有水管接头。6. The motor cooling structure of spraying equipment according to claim 1, characterized in that, both the water inlet and the water outlet are provided with water pipe joints. 7.根据权利要求1所述的喷涂设备的电机冷却结构,其特征在于,所述主体的横截面呈方形,所述主体的轴向尺寸大于所述水冷件的轴向尺寸。7 . The motor cooling structure for spraying equipment according to claim 1 , wherein the cross section of the main body is square, and the axial dimension of the main body is larger than the axial dimension of the water cooling element. 8 . 8.一种冷却系统,其特征在于,包括权利要求1-7任一项所述的喷涂设备的电机冷却结构。8. A cooling system, characterized by comprising the motor cooling structure of the spraying equipment according to any one of claims 1-7. 9.根据权利要求8所述的冷却系统,其特征在于,所述冷却系统还包括水泵和冷却装置,所述水泵、所述冷却装置和所述水冷件串联,所述水泵用于向所述进水口送入冷水,所述冷却装置用于与从所述出水口流出的水进行换热。9. The cooling system according to claim 8, characterized in that, the cooling system further comprises a water pump and a cooling device, the water pump, the cooling device and the water cooling element are connected in series, and the water pump is used to supply the The water inlet is fed with cold water, and the cooling device is used for exchanging heat with the water flowing out of the water outlet. 10.一种喷涂设备,其特征在于,包括权利要求8或9所述的冷却系统。10. A spraying equipment, characterized in that it comprises the cooling system according to claim 8 or 9.
CN202223015380.5U 2022-11-11 2022-11-11 Motor cooling structure, cooling system and spraying equipment of spraying equipment Active CN218920190U (en)

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