CN218918777U - Inert gas inflation equipment for neon lamp processing - Google Patents
Inert gas inflation equipment for neon lamp processing Download PDFInfo
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- CN218918777U CN218918777U CN202222648370.9U CN202222648370U CN218918777U CN 218918777 U CN218918777 U CN 218918777U CN 202222648370 U CN202222648370 U CN 202222648370U CN 218918777 U CN218918777 U CN 218918777U
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- inert gas
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model discloses inert gas inflation equipment for neon lamp processing, and relates to the technical field of neon lamp processing. Comprising the following steps: the frame body comprises a top plate, a bracket and a middle plate arranged in the middle of the bracket; the inert gas inflator is arranged on the top plate at the top of the frame body; the clamping assembly is used for clamping the neon lamp and comprises an upper clamping plate and a lower clamping plate, the upper clamping plate and the lower clamping plate are respectively provided with a plurality of placing grooves, the lower clamping plate is movably arranged on the middle plate, and the upper clamping plate is arranged above the lower clamping plate; the gas distributor is connected with the inert gas inflator through a telescopic hose and is provided with a plurality of inflation pipes, and the gas distributor is arranged on one side of the frame body and is inserted into one end of the placement groove; the burner is arranged on one side of the bracket far away from the gas distributor and is positioned above the lower clamping plate. The utility model effectively improves the efficiency of inert gas inflation in neon lamp processing, increases the safety and saves manpower and material resources.
Description
Technical Field
The utility model belongs to the technical field of neon lamp processing, and particularly relates to inert gas inflation equipment for neon lamp processing.
Background
The neon lamp is a cold cathode glow discharge tube, its radiation spectrum has the ability to penetrate the atmosphere, the colour is bright and gorgeous, the luminous efficiency is obviously superior to that of the ordinary incandescent lamp, its line structure expressive force is rich, it can be processed and bent into any geometric shape, meet the design requirement, through the electronic program control, the pattern and characters of changeable colour are popular with people.
In the production process, neon is required to be filled into the lamp tube, however, the existing multi-reading neon lamp inflation operation is generally realized by manual work, the neon is controlled by workers to be filled into the lamp tube, the manual operation is low in efficiency, and meanwhile, the lamp tube is broken due to overlarge force during manual inflation.
[ China utility model ] CN202122044770.4 discloses an inert gas charging device for neon lamp processing, which comprises a workbench, supporting legs are welded and mounted at the bottom of the workbench, the number of the supporting legs is four groups and are arranged in a rectangular array, supporting plates are welded and mounted at the top of the workbench, the number of the supporting plates is two groups and are correspondingly arranged in parallel, a top plate is welded and mounted at the top of the supporting plates, an air pump is welded and mounted at the top of the top plate, and an air conveying pipe is welded and mounted at the air conveying end of the air pump. This inert gas aerating device is used in neon lamp processing is through placing its fluorescent tube in proper order in the standing groove and aerifys simultaneously, for the manpower, has improved the operating efficiency of device to a certain extent, and the exhaust plate of device and the structure of placing the laminating of board setting have avoided the device to a certain extent when aerifing its fluorescent tube, the broken condition of fluorescent tube that the strength is too big causes appears to the practicality of device has been improved to a certain extent.
However, in the device, the placing plate cannot effectively protect the semi-finished neon lamp, so that the lamp cap and the pin parts of the semi-finished neon lamp are outside when the device is inflated, and the semi-finished neon lamp manufactured by glass is easy to damage in the processing process. And the device has single function, and after the neon lamp semi-finished product is filled with inert gas, burning, cutting, separating and sealing cannot be performed immediately, so that the filled neon gas can leak outwards, and the quality of a later-stage product is affected.
Disclosure of Invention
The utility model aims to provide inert gas inflation equipment for processing neon lamps, which solves the problems in the background technology by arranging a lamp holder placing plate and a lamp tube placing plate which are attached to the shape of a semi-finished product of the neon lamp and a burner for cutting and sealing.
In order to solve the technical problems, the utility model is realized by the following technical scheme:
the utility model relates to inert gas charging equipment for neon lamp processing, which comprises the following components: the frame body comprises a top plate, a bracket and a middle plate arranged in the middle of the bracket; the inert gas inflator is arranged on a top plate at the top of the frame body; the clamping assembly is used for clamping the neon lamp and comprises an upper clamping plate and a lower clamping plate, the upper clamping plate and the lower clamping plate are respectively provided with a plurality of placing grooves, the lower clamping plate is movably arranged on the middle plate, the upper clamping plate is arranged above the lower clamping plate, and the lower clamping plate comprises a lamp tube placing plate and a lamp holder placing plate which is rotatably arranged with the lamp tube placing plate; the gas distributor is connected with the inert gas inflator through a telescopic hose and is provided with a plurality of inflation pipes, and the gas distributor is arranged on one side of the frame body and is inserted into one end of the placement groove; the burner is arranged on one side of the bracket far away from the gas distributor, and is positioned above the lower clamping plate.
As a preferable technical scheme of the utility model, the lower surface of the top plate is provided with the cylinder bracket, the cylinder bracket is provided with the pressing cylinder, and the tail end of a piston rod of the pressing cylinder is fixedly connected with the top of the upper clamping plate.
As a preferable technical scheme of the utility model, the placement groove is semicircular, a gasket is arranged in the placement groove, and one end of the placement groove is provided with a limiting groove.
As a preferable technical scheme of the utility model, a cutting notch is arranged between the lamp holder placing plate and the lamp tube placing plate, and one side of the lower clamping plate is also provided with a turnover motor for driving the lamp tube placing plate to turn over.
As a preferable technical scheme of the utility model, the burning cutter comprises a mounting frame and burning heads which are arranged on the mounting frame and correspond to the placing grooves one by one.
As a preferable technical scheme of the utility model, the gas distributor comprises a main pipe, two ends of the main pipe are provided with gas inlet connecting pipes, the gas inlet connecting pipes are connected with telescopic hoses, the gas filling pipes are arranged on the main pipe, valves are arranged on the gas filling pipes, two ends of the main pipe are respectively provided with a telescopic cylinder driving the gas inlet connecting pipes to move forwards and backwards, and the telescopic cylinders are fixedly arranged on a bracket.
As a preferable technical scheme of the utility model, a group of sliding grooves are arranged on the middle plate, and sliding blocks matched with the sliding grooves are arranged at the bottom of the lamp tube placing plate.
As a preferable technical scheme of the utility model, a handle is arranged below the lamp holder placing plate.
The utility model has the following beneficial effects:
in the utility model, the neon lamp semi-finished product is placed on the lower clamping plate, wherein the lamp cap is placed in the placing groove on the lamp cap placing plate, the glass tube is placed in the placing groove on the lamp tube placing plate, and the lower clamping plate can well protect the lamp cap and is damaged in the process of inflation. After the semi-finished neon lamp is placed, the upper clamping plate is put down and clamped together with the lower clamping plate, then the gas charging pipe of the gas distributor is inserted into the placing groove and is in butt joint with the glass pipe, then the inert gas inflator is opened for inflation, after the inflation is finished, the burner is started, the burner is used for blowing out the segmentation tubule, inert gas is sealed in the lamp cap, neon gas leakage can be effectively prevented, various processes are completed, processing time and manpower and material resources can be effectively saved, and meanwhile, the inert gas inflation efficiency is improved.
Of course, it is not necessary for any one product to practice the utility model to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of another angle of FIG. 1;
FIG. 3 is a schematic diagram showing the detailed construction of the apparatus of the present utility model;
FIG. 4 is a schematic view of the structure of FIG. 3 at another angle;
FIG. 5 is a schematic perspective view of a lower clamping plate in the present utility model;
fig. 6 is a schematic perspective view of a semi-finished product of neon lamp requiring inert gas filling in daily production;
in the drawings, the list of components represented by the various numbers is as follows:
1-an inert gas inflator, 11-a flexible hose; 2-frame body, 21-top plate, 22-middle plate, 221-chute, 23-bracket and 24-cylinder bracket; 3-burning device, 31-mounting rack and 32-burning head; 4-upper clamping plate, 41-pressing cylinder; 5-lower clamping plates, 51-lamp tube placing plates, 52-lamp holder placing plates, 53-placing grooves, 54-limiting grooves, 55-handles, 56-cutting notch, 57-overturning motors and 58-sliding blocks; 6-gas distributor, 61-main pipe, 62-gas charging pipe, 63-gas inlet connecting pipe and 64-telescopic cylinder; 7-neon lamp semi-finished product, 71-glass tube, 72-thin tube, 73-lamp cap and 74-pin.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "open," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like indicate orientation or positional relationships, merely for convenience in describing the present utility model and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
In the production process flow of neon lamps, it is a very important step to perform inert gas inflation on the semi-finished neon lamp 7, and the shape and structure of the semi-finished neon lamp 7 are shown in fig. 6: the glass tube 71 comprises a pin 74, a lamp cap 73, a thin tube 72 and a glass tube 71, wherein when the glass tube 71 is inflated, the thin tube 72 is burnt, separated and sealed, and the rest of the lamp cap 73 and the pin 74 can be further processed.
As shown in fig. 1-5: the utility model provides inert gas inflation equipment for neon lamp processing, which comprises the following components: the neon lamp comprises a frame body 2, an inert gas inflator 1, a clamping assembly for clamping the neon lamp, a gas distributor 6 connected with the inert gas inflator 1 through a telescopic hose 11 and a burner 3. The frame body 2 comprises a top plate 21, a bracket 23 and a middle plate 22 arranged in the middle of the bracket 23; the inert gas inflator 1 is arranged on a top plate 21 at the top of the frame body 1, and the inert gas inflator 1 can be externally connected with a carburetor in actual production and can be provided with an inert gas storage tank connected with the carburetor; the clamping assembly comprises an upper clamping plate 4 and a lower clamping plate 5, the upper clamping plate 4 and the lower clamping plate 5 are respectively provided with a plurality of placing grooves 53, the lower clamping plate 5 is movably arranged on the middle plate 22, the upper clamping plate 4 is arranged above the lower clamping plate 5, and the lower clamping plate 5 comprises a lamp tube placing plate 51 and a lamp holder placing plate 52 which is rotatably arranged with the lamp tube placing plate 51; a neon lamp semi-finished product 7 is placed between the upper clamping plate 4 and the lower clamping plate 5. The gas distributor 6 is provided with a plurality of gas charging pipes 62, the gas distributor 6 is arranged on one side of the frame body 1, and the gas charging pipes 62 are inserted into one end of the placement groove 53; the burner 3 is mounted on the side of the support 23 remote from the gas distributor 6, and the burner 3 is located above the lower clamping plate 5.
In the utility model, the neon lamp semi-finished product 7 is placed on the lower clamping plate 4, wherein the lamp cap 73 is placed in the placing groove 53 on the lamp cap placing plate 52, the glass tube 71 is placed in the placing groove 53 on the lamp tube placing plate 51, and the lower clamping plate 4 can well protect the lamp cap 71 and is damaged in the process of inflation. After the semi-finished neon lamp 7 is placed, the upper clamping plate 4 is put down and clamped together with the lower clamping plate 5, then the gas charging tube 62 of the gas distributor 6 is inserted into the placing groove 53 and is in butt joint with the glass tube 71, then the inert gas inflator 1 is opened for inflation, after the inflation is finished, the burner 3 is started, the burner 3 blows the segmentation tubule 72, inert gas is sealed in the lamp cap, neon leakage can be effectively prevented, various processes are completed, and processing time and manpower and material resources can be effectively saved.
As shown in fig. 3-4: the lower surface of the top plate 21 is provided with a cylinder bracket 24, the cylinder bracket 24 is provided with a pressing cylinder 41, and the tail end of a piston rod of the pressing cylinder 41 is fixedly connected with the top of the upper clamping plate 4. The burning device 3 comprises a mounting frame 31 and burning heads 32 which are arranged on the mounting frame 31 and correspond to the placing grooves 53 one by one. The gas distributor 6 comprises a main pipe 61, two ends of the main pipe 61 are provided with gas inlet connecting pipes 63, the gas inlet connecting pipes 63 are connected with telescopic hoses 11, an air charging pipe 62 is arranged on the main pipe 61, a valve is arranged on the air charging pipe 62, two ends of the main pipe 61 are respectively provided with a telescopic cylinder 64 driving the gas inlet connecting pipes 63 to move forwards and backwards, and the telescopic cylinders 64 are fixedly arranged on the support 23.
In this embodiment, the pressing cylinder 41 is used to drive the upper clamping plate 4 to press down, which is relatively stable. In the gas distributor 6, the main pipe 61 adopts the telescopic air cylinders 64 at two ends to drive the insertion and extraction of the gas tube 62, so that the neon lamp semi-finished product 7 is conveniently placed, and meanwhile, in a specific use process, a sealing ring can be arranged around the gas tube 62 and used for sealing the gas tube 62 and the glass tube 71, so that the leakage of inert gas in the gas filling process is reduced. Inert gas enters the main pipe from the inert gas inflator 1 through the telescopic hose 11 and then through the air inlet connecting pipe 63, the inflation pipe 62 on the main pipe plays a role in distribution, and the inflation pipe 62 is provided with a valve, so that inflation can be controlled conveniently.
As shown in fig. 5: the placement groove 53 is semicircular, a gasket is arranged in the placement groove 53, and a limit groove 54 is arranged at one end of the placement groove 53. A cutting notch 56 is arranged between the lamp holder placing plate 52 and the lamp tube placing plate 51, and a turnover motor 57 for driving the lamp tube placing plate 51 to turn over is also arranged on one side of the lower clamping plate 5. The middle plate 22 is provided with a group of sliding grooves 221, and the bottom of the lamp tube placing plate 51 is provided with sliding blocks 58 matched with the sliding grooves 221. A handle 55 is provided below the cap placement plate 52.
In this embodiment, the gasket is a rubber gasket, and is in a shape of a semicircle attached to the placement groove 53, so that collision between the glass tube 7 and the placement groove 53 can be effectively reduced during clamping and placement, a buffer effect is achieved, and damage can be reduced. The diameter of the limiting groove 54 is equal to that of the thin tube 72, and the limiting groove 54 is used for limiting the front-back movement of the glass tube 7 when the glass tube is inflated. The turnover motor 57 can drive the lamp holder placing plate 52 to rotate, when the burning by the burning device 3 is completed, the cut finished product can be taken out from the lamp holder placing plate 52 by turning the lamp holder placing plate 52, and manpower and material resources can be saved. The handle 55 is used for taking out the lower clamping plate 5, so that the neon lamp semi-finished product 7 is conveniently placed, and the residual glass tube is taken out after cutting. A waste collection box can be placed below the cutting notch 56 for collecting waste generated by cutting the tubule 72, the cutting notch 56 acting as a yield.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the utility model disclosed above are intended only to assist in the explanation of the utility model. The preferred embodiments are not exhaustive or to limit the utility model to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best understand and utilize the utility model. The utility model is limited only by the claims and the full scope and equivalents thereof.
Claims (8)
1. An inert gas inflation device for neon lamp processing, which is characterized in that: comprising the following steps:
the frame body (2), the frame body (2) comprises a top plate (21), a bracket (23) and a middle plate (22) arranged in the middle of the bracket (23);
an inert gas inflator (1), wherein the inert gas inflator (1) is arranged on a top plate (21) at the top of the frame body (2);
the clamping assembly is used for clamping neon lamps and comprises an upper clamping plate (4) and a lower clamping plate (5), wherein a plurality of placing grooves (53) are formed in the upper clamping plate (4) and the lower clamping plate (5), the lower clamping plate (5) is movably arranged on the middle plate (22), the upper clamping plate (4) is arranged above the lower clamping plate (5), and the lower clamping plate (5) comprises a lamp tube placing plate (51) and a lamp holder placing plate (52) rotatably arranged with the lamp tube placing plate (51);
the gas distributor (6) is connected with the inert gas inflator (1) through a telescopic hose (11), the gas distributor (6) is provided with a plurality of gas charging pipes (62), the gas distributor (6) is arranged on one side of the frame body (2), and the gas charging pipes (62) are inserted into one end of the placement groove (53);
the burner (3) is arranged on one side of the bracket (23) far away from the gas distributor (6), and the burner (3) is positioned above the lower clamping plate (5).
2. The inert gas inflation device for neon lamp processing according to claim 1, wherein a cylinder bracket (24) is mounted on the lower surface of the top plate (21), a pressing cylinder (41) is mounted on the cylinder bracket (24), and the tail end of a piston rod of the pressing cylinder (41) is fixedly connected with the top of the upper clamping plate (4).
3. The inert gas charging equipment for neon lamp processing according to claim 1, wherein the placement groove (53) is semicircular, a gasket is arranged in the placement groove (53), and a limit groove (54) is arranged at one end of the placement groove (53).
4. The inert gas charging equipment for neon lamp processing according to claim 1, wherein a cutting notch (56) is arranged between the lamp holder placing plate (52) and the lamp tube placing plate (51), and a turnover motor (57) for driving the lamp tube placing plate (51) to turn is further arranged on one side of the lower clamping plate (5).
5. The inert gas charging equipment for neon lamp processing according to claim 1, wherein the burning device (3) comprises a mounting frame (31) and burning heads (32) which are arranged on the mounting frame (31) and correspond to the placing grooves (53) one by one.
6. The inert gas charging equipment for neon lamp processing according to claim 1, wherein the gas distributor (6) comprises a main pipe (61), two ends of the main pipe (61) are provided with air inlet connecting pipes (63), the air inlet connecting pipes (63) are connected with a telescopic hose (11), the air charging pipes (62) are installed on the main pipe (61), valves are installed on the air charging pipes (62), two ends of the main pipe (61) are provided with telescopic cylinders (64) for driving the air inlet connecting pipes (63) to move forwards and backwards, and the telescopic cylinders (64) are fixedly installed on the support (23).
7. The inert gas filling apparatus for neon lamp manufacturing according to claim 4, wherein a set of sliding grooves (221) is provided on the middle plate (22), and a sliding block (58) matched with the sliding grooves (221) is provided on the bottom of the lamp tube placing plate (51).
8. The inert gas filling apparatus for neon lamp manufacturing according to claim 7, wherein a handle (55) is provided under said cap placing plate (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222648370.9U CN218918777U (en) | 2022-10-09 | 2022-10-09 | Inert gas inflation equipment for neon lamp processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222648370.9U CN218918777U (en) | 2022-10-09 | 2022-10-09 | Inert gas inflation equipment for neon lamp processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218918777U true CN218918777U (en) | 2023-04-25 |
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ID=86012493
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222648370.9U Active CN218918777U (en) | 2022-10-09 | 2022-10-09 | Inert gas inflation equipment for neon lamp processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218918777U (en) |
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2022
- 2022-10-09 CN CN202222648370.9U patent/CN218918777U/en active Active
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