CN218917557U - A Circuit Fault Detection System Used in Measurement While Drilling System - Google Patents
A Circuit Fault Detection System Used in Measurement While Drilling System Download PDFInfo
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Abstract
本实用新型公开了一种用于随钻测量系统的电路故障检测系统,该系统包括:检测环境装置,其用于为待检测电路提供多种测试环境;信号采集装置,其用于在相应测试环境下,采集待检测电路中的每个子电路的运行特征信号;测试装置,其用于根据运行特征信号,确定相应测试环境下的故障子电路。本实用新型实现了针对不同测试环境,在产品制造过程中对随钻测量电路的性能测试,以及在产品投入使用后对随钻测量电路的故障检测。
The utility model discloses a circuit fault detection system for a measurement system while drilling. The system comprises: a detection environment device, which is used to provide a variety of test environments for the circuit to be detected; a signal acquisition device, which is used for corresponding test Under the environment, the operating characteristic signal of each sub-circuit in the circuit to be tested is collected; the test device is used to determine the faulty sub-circuit under the corresponding test environment according to the operating characteristic signal. The utility model realizes the performance test of the measuring-while-drilling circuit during the product manufacturing process and the fault detection of the measuring-while-drilling circuit after the product is put into use for different test environments.
Description
技术领域technical field
本实用新型属于随钻测量技术领域,尤其是涉及一种用于随钻测量系统的电路故障检测系统。The utility model belongs to the technical field of measurement-while-drilling, in particular to a circuit fault detection system for a measurement-while-drilling system.
背景技术Background technique
随钻测量系统由机械系统和电路系统组成,其中,在对电路系统的整体功能进行测试时,需要将整套电路系统与钻铤进行组合,来制作出完整的随钻测量电路系统才能够实现对电路系统的测试。但是,电路系统要经过复杂工艺才能够被安装在钻铤上,若电路系统测试不合格则会造成时间和材料的浪费。The measurement-while-drilling system is composed of a mechanical system and a circuit system. When testing the overall function of the circuit system, it is necessary to combine the entire circuit system with the drill collar to produce a complete measurement-while-drilling circuit system. Circuit system testing. However, the circuit system can only be installed on the drill collar through a complicated process, and if the circuit system fails to pass the test, time and material will be wasted.
实用新型内容Utility model content
为了解决上述问题,本实用新型实施例提供了一种用于随钻测量系统的电路故障检测系统,包括:检测环境装置,其用于为待检测电路提供多种测试环境;信号采集装置,其用于在相应测试环境下,采集所述待检测电路中的每个子电路的运行特征信号;测试装置,其用于根据所述运行特征信号,确定相应测试环境下的故障子电路。In order to solve the above problems, the embodiment of the utility model provides a circuit fault detection system for the measurement-while-drilling system, including: a detection environment device, which is used to provide a variety of test environments for the circuit to be detected; a signal acquisition device, which It is used to collect the operation characteristic signal of each sub-circuit in the circuit to be tested under the corresponding test environment; the test device is used to determine the faulty sub-circuit under the corresponding test environment according to the operation characteristic signal.
优选地,所述待检测电路的子电路包括:发射电路、接收电路、主控电路、方位伽马电路、伽马传感器和电源单元电路。Preferably, the sub-circuits of the circuit to be detected include: a transmitting circuit, a receiving circuit, a main control circuit, an azimuth gamma circuit, a gamma sensor and a power supply unit circuit.
优选地,所述电路故障检测系统还包括:稳压电源,其与所述电源单元电路连接,用于通过所述电源单元电路向各子电路提供稳定电源。Preferably, the circuit fault detection system further includes: a stabilized power supply, connected to the power supply unit circuit, for providing stable power to each sub-circuit through the power supply unit circuit.
优选地,所述检测环境装置具备:高温测试单元,其用于为所述待检测电路提供高温老化测试环境;旋转测试单元,其用于为所述待检测电路提供旋转测试环境。Preferably, the detection environment device includes: a high temperature test unit, which is used to provide a high temperature aging test environment for the circuit to be tested; and a rotation test unit, which is used to provide a rotation test environment for the circuit to be tested.
优选地,所述电路故障检测系统,还包括:多芯滑环,所述多芯滑环同时垂直于信息传输线缆和供电线缆的延伸方向,其中,所述信息传输线缆用于将每个子电路与所述信号采集装置进行连接,所述供电线缆用于将所述电源单元电路与所述稳压电源进行连接。Preferably, the circuit fault detection system further includes: a multi-core slip ring, the multi-core slip ring is perpendicular to the extension direction of the information transmission cable and the power supply cable, wherein the information transmission cable is used to Each sub-circuit is connected to the signal acquisition device, and the power supply cable is used to connect the power supply unit circuit to the regulated power supply.
优选地,所述运行特征信号包括表征各子电路工作状态的信号,其中,所述电源单元电路的工作状态特征信号为所述电源单元电路实际提供给其他子电路的电压,剩余子电路的工作状态特征信号为相应子电路的输出信号。Preferably, the operating characteristic signal includes a signal representing the working state of each sub-circuit, wherein the working state characteristic signal of the power supply unit circuit is the voltage actually provided by the power supply unit circuit to other sub-circuits, and the working state of the remaining sub-circuits The state characteristic signal is the output signal of the corresponding sub-circuit.
优选地,所述信号采集装置还包括:第一阵列开关,其输入端与所述电源单元电路向所述剩余子电路所输出的实际电源线路端连接;第二阵列开关,其输入端与所述剩余子电路的各输出信号连接。Preferably, the signal acquisition device further includes: a first array switch, the input end of which is connected to the actual power line end output from the power supply unit circuit to the remaining sub-circuits; a second array switch, whose input end is connected to the end of the remaining sub-circuit The output signals of the remaining sub-circuits are connected.
优选地,所述测试环境包括常规测试环境、高温测试环境、旋转测试环境和高温旋转复合测试环境。Preferably, the test environment includes a conventional test environment, a high temperature test environment, a rotation test environment and a high temperature rotation composite test environment.
优选地,所述高温测试单元和所述旋转测试单元的配合关系按照如下方式来实现:在所述常规测试环境中,所述高温测试单元和所述旋转测试单元保持待机状态;在所述高温测试环境中,仅所述高温测试单元启动;在所述旋转测试环境中,仅所述旋转测试单元启动;在所述高温旋转复合测试环境中,所述高温测试单元和所述旋转测试单元同时启动。Preferably, the cooperation relationship between the high temperature test unit and the rotation test unit is realized in the following manner: in the normal test environment, the high temperature test unit and the rotation test unit remain in a standby state; In the test environment, only the high temperature test unit starts; in the rotation test environment, only the rotation test unit starts; in the high temperature rotation compound test environment, the high temperature test unit and the rotation test unit simultaneously start up.
与现有技术相比,上述方案中的一个或多个实施例可以具有如下优点或有益效果:Compared with the prior art, one or more embodiments in the above solutions may have the following advantages or beneficial effects:
本实用新型提出了一种用于随钻测量系统的电路故障检测系统,该电路故障检测系统具备不同的测试环境,能够针对每种测试环境对待检测电路进行故障测试。另外,该电路故障检测系统将随钻测量系统的整个电路系统拆分为若干个子电路,并分别针对每个子电路单独进行测试,从而能够直接锁定整个电路系统中的故障位置。本实用新型在检测时无需将待检测电路与钻铤进行连接,能够在产品投入使用后对待检测电路进行故障检测,实现了对故障的快速准确定位,以及实现了在产品制造过程中对随钻测量电路在不同测试环境中的性能测试。The utility model proposes a circuit fault detection system for a measurement-while-drilling system. The circuit fault detection system has different test environments, and can perform fault tests on circuits to be detected for each test environment. In addition, the circuit fault detection system splits the entire circuit system of the measurement-while-drilling system into several sub-circuits, and tests each sub-circuit separately, so that the fault location in the entire circuit system can be directly locked. The utility model does not need to connect the circuit to be detected with the drill collar during detection, and can detect the fault of the circuit to be detected after the product is put into use, thereby realizing fast and accurate positioning of the fault, and realizing detection while drilling Measure the performance of the circuit in different test environments.
本实用新型的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本实用新型而了解。本实用新型的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the following description, and, in part, will be apparent from the description, or can be learned by practicing the present invention. The objectives and other advantages of the utility model can be realized and obtained by the structures particularly pointed out in the specification, claims and accompanying drawings.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例共同用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used together with the embodiments of the utility model to explain the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1是本申请实施例的用于随钻测量系统的电路故障检测系统的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a circuit fault detection system for a measurement-while-drilling system according to an embodiment of the present application.
图2是本申请实施例的用于随钻测量系统的电路故障检测系统的电路连接示意图。Fig. 2 is a schematic circuit connection diagram of a circuit fault detection system for a measurement-while-drilling system according to an embodiment of the present application.
图3是本申请实施例的用于随钻测量系统的电路故障检测系统的应用流程图。Fig. 3 is an application flowchart of the circuit fault detection system for the measurement-while-drilling system according to the embodiment of the present application.
具体实施方式Detailed ways
以下将结合附图及实施例来详细说明本实用新型的实施方式,借此对本实用新型如何应用技术手段来解决技术问题,并达成技术效果的实现过程能充分理解并据以实施。需要说明的是,只要不构成冲突,本实用新型中的各个实施例以及各实施例中的各个特征可以相互结合,所形成的技术方案均在本实用新型的保护范围之内。The implementation of the utility model will be described in detail below in conjunction with the accompanying drawings and examples, so as to fully understand and implement the implementation process of how to apply technical means to solve technical problems and achieve technical effects in the utility model. It should be noted that, as long as there is no conflict, each embodiment and each feature in each embodiment of the utility model can be combined with each other, and the formed technical solutions are all within the protection scope of the utility model.
另外,在附图的流程图示出的步骤可以在诸如一组计算机可执行指令的计算机系统中执行,并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。In addition, the steps shown in the flow diagrams of the figures may be performed in a computer system, such as a set of computer-executable instructions, and, although a logical order is shown in the flow diagrams, in some cases, the sequence may be different. The steps shown or described are performed in the order herein.
随钻测量系统由机械系统和电路系统组成,其中,在对电路系统的整体功能进行测试时,需要将整套电路系统与钻铤进行组合,来制作出完整的随钻测量电路系统才能够实现对电路系统的测试。但是,电路系统要经过复杂工艺才能够被安装在钻铤上,若电路系统测试不合格则会造成时间和材料的浪费。The measurement-while-drilling system is composed of a mechanical system and a circuit system. When testing the overall function of the circuit system, it is necessary to combine the entire circuit system with the drill collar to produce a complete measurement-while-drilling circuit system. Circuit system testing. However, the circuit system can only be installed on the drill collar through a complicated process, and if the circuit system fails to pass the test, time and material will be wasted.
因此,为了解决上述问题,本实用新型提出了一种用于随钻测量系统的电路故障检测系统,该电路故障检测系统具备不同的测试环境,针对每种测试环境对待检测电路进行故障测试。另外,该电路故障检测系统将随钻测量系统的整个电路系统拆分为若干个子电路,并分别针对每个子电路单独进行测试,从而能够直接锁定整个电路系统中的故障位置。本实用新型在检测时无需将待检测电路与钻铤进行连接,能够在产品投入使用后对待检测电路进行故障检测,实现了对故障的快速准确定位,以及实现了在产品制造过程中对随钻测量电路在不同测试环境中的性能测试。除此之外,本实用新型还具有操作简便、测试成本低的优点。Therefore, in order to solve the above problems, the utility model proposes a circuit fault detection system for the measurement-while-drilling system. The circuit fault detection system has different test environments, and performs fault tests on the circuit to be detected for each test environment. In addition, the circuit fault detection system splits the entire circuit system of the measurement-while-drilling system into several sub-circuits, and tests each sub-circuit separately, so that the fault location in the entire circuit system can be directly locked. The utility model does not need to connect the circuit to be detected with the drill collar during detection, and can detect the fault of the circuit to be detected after the product is put into use, thereby realizing fast and accurate positioning of the fault, and realizing detection while drilling Measure the performance of the circuit in different test environments. In addition, the utility model also has the advantages of simple operation and low testing cost.
图1是本申请实施例的用于随钻测量系统的电路故障检测系统的整体结构示意图。下面结合图1对本实用新型所述的用于随钻测量系统的电路故障检测系统进行详细说明。FIG. 1 is a schematic diagram of the overall structure of a circuit fault detection system for a measurement-while-drilling system according to an embodiment of the present application. The circuit fault detection system for the measurement-while-drilling system described in the present utility model will be described in detail below in conjunction with FIG. 1 .
如图1所示,用于随钻测量系统的电路故障检测系统至少包括:检测环境装置10、信号采集装置20和测试装置(未示出)。检测环境装置10为待检测电路提供多种测试环境。信号采集装置20在相应测试环境下,采集待检测电路中的每个子电路的运行特征信号。测试装置根据信号采集装置20所采集的运行特征信号,确定对应测试环境下的故障子电路。As shown in FIG. 1 , the circuit fault detection system for the measurement-while-drilling system at least includes: a
下面结合本申请实施例的用于随钻测量系统的电路故障检测系统的结构及功能进行详细说明。The structure and functions of the circuit fault detection system for the measurement-while-drilling system according to the embodiments of the present application will be described in detail below.
检测环境装置10为待检测电路提供多种不同的测试环境。本实施例所设置的测试环境主要用于在产品制造过程中,对待检测电路进行高温老化试验,以对待检测电路进行不同温度的老化测试;对待检测电路进行旋转实验,以对待检测电路进行不同转速下的方位伽马测试。The
在本申请实施例中,待检测电路的子电路包括:发射电路、接收电路、主控电路、方位伽马电路、伽马传感器和电源单元电路。图2是本申请实施例的用于随钻测量系统的电路故障检测系统的电路连接示意图。参照图2,随钻测量电路系统由多个子电路相互连接而形成,其中,发射电路、接收电路、主控电路、方位伽马电路、伽马传感器、电源单元电路为组成待检测电路的各个子电路。在本申请实施例中,发射电路、主控电路和接收电路按顺序依次连接,方位伽马电路分别与主控电路和伽马传感器连接,电源单元电路分别与发射电路、接收电路、主控电路、方位伽马电路和伽马传感器连接。In the embodiment of the present application, the sub-circuits of the circuit to be detected include: a transmitting circuit, a receiving circuit, a main control circuit, an azimuth gamma circuit, a gamma sensor and a power supply unit circuit. Fig. 2 is a schematic circuit connection diagram of a circuit fault detection system for a measurement-while-drilling system according to an embodiment of the present application. Referring to Fig. 2, the measurement-while-drilling circuit system is formed by connecting multiple sub-circuits, wherein, the transmitting circuit, the receiving circuit, the main control circuit, the azimuth gamma circuit, the gamma sensor, and the power supply unit circuit are the various sub-circuits forming the circuit to be detected. circuit. In the embodiment of the present application, the transmitting circuit, the main control circuit and the receiving circuit are connected in sequence, the azimuth gamma circuit is connected to the main control circuit and the gamma sensor respectively, and the power unit circuit is connected to the transmitting circuit, the receiving circuit and the main control circuit respectively. , Azimuth gamma circuit and gamma sensor connection.
在本实施例的待检测电路中,发射电路用于输出信号;接收电路用于接收发射信号的输出信号;主控电路用于控制发射电路输出信号,以及控制接收电路接收信号,并对方位伽马电路的输出信号进行处理;伽马传感器用于对放射性同位核素进行测量并输出伽马信号;方位伽马电路用于接收伽马信号并进行数据处理;电源单元电路用于给发射电路、接收电路、主控电路、方位伽马电路和伽马传感器提供电源。In the circuit to be detected in this embodiment, the transmitting circuit is used to output the signal; the receiving circuit is used to receive the output signal of the transmitting signal; The output signal of the horse circuit is processed; the gamma sensor is used to measure the radioactive isotope nuclide and output the gamma signal; the azimuth gamma circuit is used to receive the gamma signal and perform data processing; the power supply unit circuit is used to supply the transmitting circuit, The receiving circuit, main control circuit, azimuth gamma circuit and gamma sensor provide power.
本实用新型所述的电路故障检测系统具备与电源单元电路连接的稳压电源,稳压电源用于通过电源单元电路向各子电路提供稳定电源。参照图2,稳压电源直接与电源单元电路连接,并为电源单元电路提供36V的稳定工作电压。电源单元电路将稳压电源所提供的36V的工作电压,转换为各子电路(发射电路、接收电路、主控电路、方位伽马电路和伽马传感器)适用的工作电压,并按照适用的工作电压为相应的子电路进行供电。The circuit fault detection system described in the utility model has a stabilized power supply connected to the power unit circuit, and the stabilized power supply is used to provide stable power to each sub-circuit through the power unit circuit. Referring to Fig. 2, the regulated power supply is directly connected to the power supply unit circuit, and provides a stable working voltage of 36V for the power supply unit circuit. The power supply unit circuit converts the 36V operating voltage provided by the regulated power supply into the applicable operating voltage of each sub-circuit (transmitting circuit, receiving circuit, main control circuit, azimuth gamma circuit and gamma sensor), and operates according to the applicable The voltage supplies power to the corresponding sub-circuits.
进一步,信号采集装置20用于在相应测试环境下,采集待检测电路中的每个子电路的运行特征信号。本实施例的多种测试环境包括常规测试环境、高温测试环境、旋转测试环境和高温旋转复合测试环境。信号采集装置20针对每种测试环境,分别对待检测电路中的每个子电路的运行特征信号进行采集,以获得相应子电路在相应测试环境下的工作状态。Further, the
接下来,运行特征信号包括表征各子电路工作状态的信号。其中,电源单元电路的工作状态特征信号为电源单元电路实际提供给其他子电路的电压,剩余子电路的工作状态特征信号为相应子电路的输出信号。Next, the operating characteristic signal includes a signal representing the working state of each sub-circuit. Wherein, the working state characteristic signal of the power supply unit circuit is the voltage actually provided by the power supply unit circuit to other sub-circuits, and the working state characteristic signal of the remaining sub-circuits is the output signal of the corresponding sub-circuit.
具体地,信号采集装置20所采集到的相应测试环境下的每个子电路的运行特征信号包括表征各子电路工作状态的信号。本实施例根据运行特征信号确定对应子电路在相应测试环境下处于正常运行状态或者处于故障状态。信号采集装置20在待检测电路的运行过程中提取表征各子电路工作状态的信号。在本申请实施例中,发射电路、接收电路、主控电路、方位伽马电路和伽马传感器的工作状态特征信号为相应子电路在运行过程中的输出信号,电源单元电路的工作状态特征信号为电源单元电路实际提供给其他子电路的不同的电压。Specifically, the operating characteristic signal of each sub-circuit in the corresponding test environment collected by the
进一步,信号采集装置20还包括第一阵列开关和第二阵列开关。其中,第一阵列开关的输入端与电源单元电路向剩余子电路所输出的实际电源线路端连接,第二阵列开关的输入端与剩余子电路的各输出信号连接。Further, the
在本申请实施例中,第一阵列开关的输入端与电源单元电路向剩余子电路所输出的实际电源线路端连接,输出端则与电压监视装置(例如:示波器)连接。第一阵列开关通过切换电源单元电路向剩余子电路所输出的实际电源线路端与电压监视装置的输入端之间的传输通路。这样一来,不但能够单独监控电源单元电路对发射电路、接收电路、主控电路、方位伽马电路和伽马传感器提供的电压的波形,还能够单独得到电源单元电路对相应子电路的供电状态。In the embodiment of the present application, the input end of the first array switch is connected to the actual power line end output from the power supply unit circuit to the remaining sub-circuits, and the output end is connected to a voltage monitoring device (such as an oscilloscope). The first array switch switches the transmission path between the actual power supply line output from the power supply unit circuit to the remaining sub-circuits and the input terminal of the voltage monitoring device. In this way, not only can the waveform of the voltage provided by the power supply unit circuit to the transmitting circuit, receiving circuit, main control circuit, azimuth gamma circuit and gamma sensor be independently monitored, but also the power supply status of the power supply unit circuit to the corresponding sub-circuit can be independently obtained .
接下来,第二阵列开关的输入端与剩余子电路的各输出信号连接,输出端则与运行特征信号监视装置(例如:计算机)连接。其中,计算机的信号输入端采用USB转485接口。第二阵列开关通过切换发射电路、接收电路、主控电路、方位伽马电路和伽马传感器的各输出信号与运行特征信号监视装置的输入端之间的信号传输通路,由此能够单独确定发射电路、接收电路、主控电路、方位伽马电路和伽马传感器的工作状态,还能够将相应子电路的输出信号进行显示,便于直观监控。Next, the input end of the second array switch is connected to the output signals of the remaining sub-circuits, and the output end is connected to the operating characteristic signal monitoring device (for example, a computer). Wherein, the signal input terminal of the computer adopts the USB to 485 interface. The second array switch can independently determine the transmission path by switching the signal transmission path between the output signals of the transmission circuit, the reception circuit, the main control circuit, the azimuth gamma circuit and the gamma sensor and the input terminal of the operating characteristic signal monitoring device. The working status of the circuit, the receiving circuit, the main control circuit, the azimuth gamma circuit and the gamma sensor can also display the output signals of the corresponding sub-circuits, which is convenient for intuitive monitoring.
检测环境装置10具备高温测试单元,其用于为待检测电路提供高温老化测试环境;以及旋转测试单元,其用于为待检测电路提供旋转测试环境。参照图1,本实用新型所述的电路故障检测系统具备装置支架,装置支架的上方设置有电路固定架。高温测试单元采用温度控制箱,其设置在装置支架与电路固定架之间。旋转测试单元采用电机,其中,电路固定架的一侧连接电机,另一侧则连接信号采集装置20。在测试开始之前,将待检测电路固定在电路固定架上。而后,打开稳压电源开关,稳压电源为电源单元电路提供36V系统工作电压。接着,电源单元电路向剩余各子电路提供相对应工作电压。本实施例通过调节温度控制箱为待检测电路提供高温老化测试环境,从而对待检测电路进行不同温度下的老化测试;通过调节电机进行旋转,为待检测电路提供旋转测试环境,从而对待检测电路进行不同转速下的方位伽马测试。The
进一步,测试装置根据运行特征信号,确定相应测试环境下的故障子电路。在本申请实施例中,测试装置根据信号采集装置20所采集的每个子电路的运行特征信号,确定故障子电路,从而锁定待检测电路的故障位置。Further, the test device determines the faulty sub-circuit under the corresponding test environment according to the operating characteristic signal. In the embodiment of the present application, the test device determines the faulty sub-circuit according to the operating characteristic signal of each sub-circuit collected by the
本实用新型实施例中的待检测电路能够在不同的测试环境下进行检查。其中,测试环境包括常规测试环境、高温测试环境、旋转测试环境和高温旋转复合测试环境。The circuit to be tested in the embodiment of the utility model can be checked under different test environments. Wherein, the test environment includes a conventional test environment, a high temperature test environment, a rotating test environment and a high temperature rotating compound test environment.
高温测试单元和旋转测试单元的配合关系按照如下方式来实现:The coordination relationship between the high temperature test unit and the rotation test unit is realized in the following way:
本实施例的常规测试环境用于模拟待检测电路的常温工作环境,在常温测试环境中,此时高温测试单元和旋转测试单元均保持待机状态。也就是说,在常规测试环境中,高温测试单元和旋转测试单元保持待机状态。The conventional test environment of this embodiment is used to simulate the normal temperature working environment of the circuit to be tested. In the normal temperature test environment, the high temperature test unit and the rotation test unit are kept in a standby state. That is, in the normal test environment, the high-temperature test unit and the rotating test unit remain on standby.
高温测试环境用于模拟待检测电路的高温工作环境,此时高温测试单元启动。具体地,在高温测试环境中,仅高温测试单元启动。The high-temperature test environment is used to simulate the high-temperature working environment of the circuit to be tested, and the high-temperature test unit is started at this time. Specifically, in the high temperature test environment, only the high temperature test unit is activated.
旋转测试环境用于模拟待检测电路的旋转工作环境,此时仅旋转测试单元启动。具体地,在旋转测试环境中,仅旋转测试单元启动。The rotating test environment is used to simulate the rotating working environment of the circuit to be tested, and only the rotating test unit is started at this time. Specifically, in a spin-test environment, only the spin-test unit starts.
高温旋转复合测试环境用于模拟待检测电路在工作时同时存在高温和旋转的环境状态,此时高温测试单元和旋转测试单元同时启动。具体地,在高温旋转复合测试环境中,高温测试单元和旋转测试单元同时启动。The high-temperature rotating composite test environment is used to simulate the environment state where the circuit to be tested has high temperature and rotation at the same time when it is working. At this time, the high-temperature test unit and the rotation test unit are started at the same time. Specifically, in the high-temperature rotating composite testing environment, the high-temperature testing unit and the rotating testing unit are started simultaneously.
图3是本申请实施例的用于随钻测量系统的电路故障检测系统的应用流程图。参照图3,本实施例的待检测电路的检测过程如下:Fig. 3 is an application flowchart of the circuit fault detection system for the measurement-while-drilling system according to the embodiment of the present application. Referring to Fig. 3, the detection process of the circuit to be detected in this embodiment is as follows:
在常规测试环境中,保持电机和温度控制箱的待机状态。在检测过程中,若未检测到电路故障(即:电路正常),则在高温测试环境中继续对电路进行检测;若检测到一个或多个子电路的故障,则中止当前检测过程。待故障排除后,重新在常规测试环境中启动电路检测过程,直到在常规测试环境中不再检测到故障后,继续在高温测试环境中对电路进行检测。In a normal test environment, keep the motor and temperature control box in standby. During the detection process, if no circuit fault is detected (that is, the circuit is normal), the circuit will continue to be detected in the high temperature test environment; if one or more sub-circuit faults are detected, the current detection process will be terminated. After the fault is eliminated, restart the circuit detection process in the normal test environment, and continue to test the circuit in the high temperature test environment until no fault is detected in the normal test environment.
在高温测试环境中,仅启动温度控制箱。在检测过程中,若未检测到电路故障(即:电路正常),则在旋转测试环境中继续对电路进行检测;若检测到一个或多个子电路的故障,则中止当前检测过程。待故障排除后,重新在高温测试环境中启动电路检测过程,直到在高温测试环境中不再检测到故障后,继续在旋转测试环境中对电路进行检测。In a high temperature test environment, only the temperature control box is activated. During the detection process, if no circuit fault is detected (that is, the circuit is normal), the circuit will continue to be detected in the rotating test environment; if one or more sub-circuit faults are detected, the current detection process will be terminated. After the fault is eliminated, restart the circuit detection process in the high temperature test environment, and continue to detect the circuit in the rotation test environment until no fault is detected in the high temperature test environment.
在旋转测试环境中,仅启动电机。在检测过程中,若未检测到电路故障(即:电路正常),则在高温旋转复合测试环境中继续对电路进行检测;若检测到一个或多个子电路的故障,则中止当前检测过程。待故障排除后,重新在旋转测试环境中启动电路检测过程,直到在旋转测试环境中不再检测到故障后,继续在高温旋转复合测试环境对电路进行检测。In a spinning test environment, only the motor is started. During the detection process, if no circuit fault is detected (that is, the circuit is normal), the circuit will continue to be tested in the high-temperature rotating compound test environment; if one or more sub-circuit faults are detected, the current detection process will be terminated. After the fault is eliminated, start the circuit detection process in the rotating test environment again, and continue to detect the circuit in the high-temperature rotating compound test environment until no fault is detected in the rotating test environment.
在高温旋转复合测试环境中,同时启动电机和温度控制箱。在检测过程中,若未检测到电路故障(即:电路正常),则结束检测;若检测到一个或多个子电路的故障,则中止当前检测过程。待故障排除后,重新在高温旋转复合测试环境中启动电路检测过程,直到在高温旋转复合测试环境中不再检测到故障,结束检测。In the high-temperature rotating compound test environment, start the motor and the temperature control box at the same time. During the detection process, if no circuit fault is detected (that is, the circuit is normal), the detection will end; if one or more sub-circuit faults are detected, the current detection process will be terminated. After the fault is eliminated, restart the circuit detection process in the high-temperature rotating compound test environment until no fault is detected in the high-temperature rotating compound test environment, and the test ends.
进一步,本实用新型所述的电路故障检测系统还具有多芯滑环,其同时垂直于信息传输线缆和供电线缆的延伸方向,其中,信息传输线缆用于将每个子电路与信号采集装置20进行连接,供电线缆用于将电源单元电路与稳压电源进行连接。具体地,信息传输线缆包括连接发射电路与信号采集装置20的发射电路电源信号传输线缆、发射电路数据信号传输线缆;连接主控电路与信号采集装置20的主控电路电源信号传输线缆、主控电路数据信号传输线缆;连接接收电路与信号采集装置20的接收电路电源信号传输线缆、接收电路数据信号传输线缆;连接伽马电路与信号采集装置20的伽马电路电源信号传输线缆、伽马电路数据信号传输线缆;连接伽马传感器与信号采集装置20的传感器电源信号传输线缆、传感器数据信号传输线缆。电源单元电路与稳压电源之间通过供电线缆(图1中的系统电源线)连接。多芯滑环设置在每个子电路与信号采集装置20之间,同时垂直于信息传输线缆和供电线缆的延伸方向,有效防止了线缆在旋转测试环境或高温旋转复合测试环境中被拧断。Further, the circuit fault detection system described in the utility model also has a multi-core slip ring, which is perpendicular to the extension direction of the information transmission cable and the power supply cable, wherein the information transmission cable is used to connect each sub-circuit with the signal acquisition The
在本申请的一个具体实施例中,若待检测电路安装在随钻测量系统中已经投入使用,则可以直接利用信号采集装置20和测试装置,采集当前待检测电路的运行特征信号,进而实现对当前待检测电路的故障的定位。In a specific embodiment of the present application, if the circuit to be detected is installed in the measurement-while-drilling system and has been put into use, the
本实用新型实施例提出了一种用于随钻测量系统的电路故障检测系统,该电路故障检测系统具备不同的测试环境,针对每种测试环境对待检测电路进行故障测试,并在在同一测试环境中未检测到故障子电路时,继续针对其他测试环境对待检测电路进行检测。另外,该电路故障检测系统将随钻测量系统的整个电路系统拆分为若干个子电路,并分别针对每个子电路单独进行测试,从而能够直接锁定整个电路系统中的故障位置。本实用新型在检测时无需将待检测电路与钻铤进行连接,能够在产品投入使用后对待检测电路进行故障检测,实现了对故障的快速准确定位与排查,以及实现了在产品制造过程中对随钻测量电路在不同测试环境中的性能测试,提高了随钻测量系统的电路系统的制作成功率。The embodiment of the utility model proposes a circuit fault detection system for the measurement-while-drilling system. The circuit fault detection system has different test environments, and performs fault tests on the circuit to be detected for each test environment, and in the same test environment When no faulty sub-circuit is detected in the test environment, continue to detect the circuit to be detected in other test environments. In addition, the circuit fault detection system splits the entire circuit system of the measurement-while-drilling system into several sub-circuits, and tests each sub-circuit separately, so that the fault location in the entire circuit system can be directly locked. The utility model does not need to connect the circuit to be detected with the drill collar during detection, and can detect the fault of the circuit to be detected after the product is put into use. The performance test of the measurement-while-drilling circuit in different test environments improves the production success rate of the circuit system of the measurement-while-drilling system.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉该技术的人员在本实用新型所揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求的保护范围为准。The above is only a preferred specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technology can easily think of it within the technical scope disclosed in the utility model Changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
应该理解的是,本实用新型所公开的实施例不限于这里所公开的特定结构、处理步骤或材料,而应当延伸到相关领域的普通技术人员所理解的这些特征的等同替代。还应当理解的是,在此使用的术语仅用于描述特定实施例的目的,而并不意味着限制。It should be understood that the disclosed embodiments of the present invention are not limited to the specific structures, processing steps or materials disclosed herein, but should extend to equivalent replacements of these features understood by those of ordinary skill in the related art. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not meant to be limiting.
说明书中提到的“一个实施例”或“实施例”意指结合实施例描述的特定特征、结构或特性包括在本实用新型的至少一个实施例中。因此,说明书通篇各个地方出现的短语“一个实施例”或“实施例”并不一定均指同一个实施例。Reference in the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases "one embodiment" or "an embodiment" in various places throughout this specification do not necessarily all refer to the same embodiment.
虽然本实用新型所披露的实施方式如上,但所述的内容只是为了便于理解本实用新型而采用的实施方式,并非用以限定本实用新型。任何本实用新型所属技术领域内的技术人员,在不脱离本实用新型所揭露的精神和范围的前提下,可以在实施的形式上及细节上作任何的修改与变化,但本实用新型的专利保护范围,仍须以所附的权利要求书所界定的范围为准。Although the embodiments disclosed in the present utility model are as above, the content described is only an embodiment adopted for the convenience of understanding the present utility model, and is not intended to limit the present utility model. Anyone skilled in the technical field to which the utility model belongs can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in the utility model, but the patent of the utility model The scope of protection must still be based on the scope defined in the appended claims.
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